CN2900361Y - Newly added quality detection system for cigarette packaging device - Google Patents
Newly added quality detection system for cigarette packaging device Download PDFInfo
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- CN2900361Y CN2900361Y CN 200620004409 CN200620004409U CN2900361Y CN 2900361 Y CN2900361 Y CN 2900361Y CN 200620004409 CN200620004409 CN 200620004409 CN 200620004409 U CN200620004409 U CN 200620004409U CN 2900361 Y CN2900361 Y CN 2900361Y
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 24
- 238000001514 detection method Methods 0.000 title claims description 13
- 238000004806 packaging method and process Methods 0.000 title claims description 13
- 239000013307 optical fiber Substances 0.000 claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims description 3
- 238000012856 packing Methods 0.000 abstract 6
- 238000009738 saturating Methods 0.000 description 34
- 241000208125 Nicotiana Species 0.000 description 27
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 27
- 239000005030 aluminium foil Substances 0.000 description 17
- 239000000835 fiber Substances 0.000 description 17
- 239000003292 glue Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
A new quality checking system used on cigarette packing equipment is provided, which adds the current packing checking system with a optical fiber sensor, a color sensor, a screen metal sensor, a touch-screen input and output parameter display, and a main and auxiliary coding machine. Wherein, a programmable controller is connected with the optical fiber sensor, the color sensor, the screen metal sensor, the touch-screen input and output parameter display, and the main and auxiliary coding machine. The programmable controller collects checking signal of the sensor and parameter signal input from the touch-screen display, which transmits display signal and control signal according to the prewritten signal. Control signal makes the packing equipment flush trimmer work and the packing equipment motor slow down or stop to collect statistics. The sensor is positioned at the suitable position of the packing equipment through a fixing frame. The system can greatly enhance the packing quality of cigarettes. With simple structure and easy operation as well as low cost, the utility model is suitable for wide promotion.
Description
Technical field
The utility model relates to the detecting device on a kind of packaging facilities manufacturing line, is particularly suitable for the packaging quality on the cigarette machine packaging production line is tested and controlled.
Background technology
At present designed many online product design checking systems on the former machine of cigarette packer, the measuring ability of checking system can only detect and have or not raw MAT'L: promptly detect in the entrance of every part of machine whether label paper, aluminium foil, seal etc. are arranged.If but in operational process because the displacement of label paper or grind one's teeth, seal glue is pasted not strongly solid, the situation of falling down may appear before entering some part, mashed aluminium foil etc. then can't detect, not only cause all wastage of material of downstream, and cause producing in the off-grade inflow finished product that does not meet requirements for quality.Yet along with the raising of user to the requirement of product design, original checking system can not satisfy the user to the needs of product, must increase some detecting devices and just can reach the requirement of user to product design.
The utility model content
The purpose of this utility model is: increase the new checkout system of a cover on the basis of original cigarette machine packaging production line, the product design of cigarette package is further enhanced.
The utility model adopts has increased optical fiber transducer on former machine wrapping machine checking system, color sensor, the protected type metal sensor, but the telltale of touch-screen type input, the main auxiliary machine coder, wherein said optical fiber transducer, color sensor, the protected type metal sensor, but the telltale of touch-screen type input, the main auxiliary machine coder is connected with Programmable Logic Controller, the parameter signal of Programmable Logic Controller pick-up transducers detection signal and the input of touch-screen type telltale, by the program output shows signal and the control signal of prior layout, control signal makes the work of packaging facilities flush trimmer, make packaging facilities motor reduction of speed or shut down also statistical counting; Sensor is installed in the suitable station of packaging facilities with fixed support.
The newly-increased quality detecting system of using on the utility model cigarette package equipment, wherein said sensor comprises A1, A2, B, C, D, E, F, G1, G2, H, J1, J2, K1, K2, L, M1, M2, N, P, Q, R, A ' on S and the Programmable Logic Controller; A " B ', C ', D ', E ', F ', G '; G " H ', J '; J " K '; K " L ', M '; M " N ', P ', Q ', R ', the pin of S ' connects, and is installed in a on the packaging facilities with fixed mount, a1, b, c, d, e, f, g, g1, h, j, j1, k, k1, l, m, m1, n, p, q, r, on the s position.
The newly-increased quality detecting system of using on the utility model cigarette package equipment, wherein said sensors A 1, A2, G1, G2, J1, J2, K1, K2, Q are reflection sensor, described sensor C, H, L are the correlation sensor, described sensor B, D, F, N, R, S are color sensor, and described sensor E, M1, M2, P are the protected type metal sensor.
The newly-increased quality detecting system of using on the utility model cigarette package equipment; the signal that wherein said sensor sends is passed to Programmable Logic Controller; make the Programmable Logic Controller output signal to former machine system's control motor reduction of speed or shutdown, control flush trimmer YI, Y2, Y3, Y4 reject off gauge.
The newly-increased quality detecting system of using on the utility model cigarette package equipment, wherein said number of sensors, kind, installation site, the programmable processor input and output are counted, and can expand according to production product category difference.
The advantage of the newly-increased quality detecting system of using on the utility model cigarette package equipment is that the cigarette package product design is greatly improved, system works reliable operation simple, intuitive, and low being convenient to of system cost promoted.
Other details of the newly-increased quality detecting system of using on the utility model cigarette package equipment and characteristics can be passed through to read hereinafter in conjunction with the accompanying drawings, and the embodiment that encyclopaedizes just can be cheer and bright.
Description of drawings
But Fig. 1 is the telltale of Programmable Logic Controller and sensor in the utility model, touch-screen type input, former machine system connection diagram;
Wherein PLC is a Programmable Logic Controller; A1, A2, B, C, D, E, F, G1, G2, H, J1, J2, K1, K2, L, M1, M2, N, P, Q, R, S are sensors; A ', A ", B ', C ', D ', E ', F ', G ', G ", H ', J ', J ", K ', K ", L ', M ', M ", N ', P ', Q ', R ', S ' be the pin of PLC; But GRT is the telltale of touch-screen type input; U, T1, T2, T3, T4, T5 are the pins that PLC outputs to former machine system signal; X is a former machine system.
Fig. 2 is the newly-increased sensor of the utility model, flush trimmer installation site scheme drawing;
Wherein Y1, Y2, Y3, Y4 are flush trimmer and installation site; A, a1, b, c, d, e, f, g, g1, h, j, j1, k, k1, l, m, m1, n, p, q, r, s are the sensor installation sites; 1., 2., 3., 4., 5., 6., 7., 8. be the wheel that is used for the cigarette package operation.
Fig. 3 is the newly-increased quality detecting system functional block diagram of the utility model.
Wherein PLC is a Programmable Logic Controller; But GRT is the telltale of touch-screen type input; I is a load module; O is an output module; CPU is a control module; DC is a direct supply; X is meant former machine system; I is the main auxiliary machine coder; Ii is various state detection signals; Iii is various sensors; Iv is the PLC output signal; V is that parameter is set, fault shows, fault adds up.
The specific embodiment
Embodiment is as follows in conjunction with Fig. 1, Fig. 2 the utility model:
1, parcel part three-wheel flower bag detects:
(A1 A2), is installed in bundling press and 3. takes turns preceding (a) and each check point of back (a1) the reflection type optical fiber detector.Detect principle: form two check points by two reflection type optical fibers and two reflecting light fiber amplifiers, two check points all detected less than label paper when equipment normally moved, have only when the label paper dislocation, when grinding one's teeth, then can detect label paper, reflection type optical fiber detector (A1 or A2) output high level or low level signal are delivered to (PLC's) (A ') and (A ") 2 points; it is bright that touch-screen type telltale (GRT) is gone up the 3. wheel flower bag red colored lamp of fault display page; and touch-screen type telltale GRT goes up on the 3. wheel flower bag item of the fault accumulative total page and adds counting once, and (PLC) tracking signal is displaced to flush trimmer (Y1) and locates to reject tobacco bale.(PLC) sends the signal control parking simultaneously.
2, shifting tower exit reciprocal millimeter paper detects:
This color detector (B) is installed in and shifts tower exit (b).Detect principle: be by setpoint color sensor (B), cooperate touch-screen type telltale (GRT) to go up the respective phase set and detect and realize, (PLC) be set at detector (B) and send the bright action of signal lamp.Can detect the label paper bar code during normal the operation, if reciprocal mark, then the check point place presents white, detector (B) is just exported a high level or low level signal (B ') point to (PLC), the exit reciprocal mark red colored lamp of the last fault display page of touch-screen type telltale (GRT) is bright, add counting once on the outlet reciprocal mark item of the last fault accumulative total of touch-screen type telltale (GRT) page, (PLC) tracking signal is displaced to flush trimmer (Y1) and locates to reject tobacco bale.
3, the saturating parcel belt label paper opening that partly enters the mouth detects:
Correlation optic fibre detector (C) is installed in the parcel belt conveyor (c) that partly enters the mouth and locates.Detect principle: form a check point by a correlation optical fiber and a correlation fiber amplifier, detect less than label paper when normally moving, if the label paper opening, then correlation optical fiber detects the label paper of alice.Photoelectric detector (C) optical fiber is covered, detector (C) sends a high level or low level signal (C ') point to (PLC), the red colored lamp of touch-screen type telltale (GRT) fault display page upper inlet belt label paper opening is bright, add counting once on the inlet belt label paper opening item of the fault accumulative total page, (PLC) sends the signal control parking simultaneously.
4, saturating little packet portion lacks the seal detection:
This color detector (D) is installed in briquetting roller (d) and locates.Detect principle: the respective phase that cooperated touch-screen type telltale (GRT) to go up to set by the color sensor of setting (D) detects check point and realizes, (PLC) is set at detector (D) and sends signal lamp action when bright.Can detect the tobacco bale seal by the color of setting during normal operation, if when detector (D) detects less than the setpoint color seal, detector (D) is just exported a high level or low level signal (D ') point to (PLC).It is bright that the saturating parcel of the last fault display page of touch-screen type telltale (GRT) lacks the seal red colored lamp, and on the scarce seal item of saturating parcel of the last fault accumulative total of touch-screen type telltale (GRT) page, add counting once, (PLC) tracking signal is displaced to flush trimmer (Y2) and locates to reject tobacco bale.
5, saturating parcel does not partly have the aluminium foil detection:
This metal detector (E), being installed in into, briquetting roller load-transfer device position (e) locates.Detect principle: be to adopt protected type metal sensor (E) to cooperate touch-screen type telltale (GRT) to go up the respective phase of setting to detect and realize.After detector (E) detected no aluminium foil paper tobacco bale, detector (E) sent a high level or low level signal (E ') point to (PLC), and expression lacks aluminium foil.It is bright that the saturating parcel of the last fault display page of touch-screen type telltale (GRT) does not partly have the aluminium foil red colored lamp, the saturating parcel that touch-screen type telltale (GRT) is gone up the fault accumulative total page does not have on the aluminium foil item and adds counting once, and (PLC) tracking signal is displaced to flush trimmer (Y2) and locates to reject tobacco bale.
6, saturating parcel inlet belt does not have the label paper detection:
This color detector (F) is installed in the parcel belt conveyor (f) that partly enters the mouth and locates.Detect principle: cooperate touch-screen type telltale (GRT) to go up the respective phase of setting by the color sensor (F) of setpoint color and detect and realize, (PLC) be set at detector (F) and send signal lamp action when bright.When detecting less than the trade mark color, represent that this parcel does not have label paper, color detector (F) is sent a high level or low level signal (F ') point to (PLC), it is bright that the saturating parcel inlet belt of the last fault display page of touch-screen type telltale (GRT) does not have the label paper red colored lamp, the saturating parcel inlet belt that touch-screen type telltale (GRT) is gone up the fault accumulative total page does not have on the trade mark item and adds counting once, and (PLC) sends signal control and stop simultaneously.
7, saturating parcel partial reflection formula flies the bag detection:
This reflection type optical fiber detector (G1, G2) is installed in that (g) and back (g1) locate each check point before the briquetting roller exit.Detect principle: forms two check points by two reflection type optical fibers and two reflecting light fiber amplifiers, the respective phase that cooperates touch-screen type telltale (GRT) to go up setting detects and realizes.Detector should detect tracing paper during normal the operation, if any point does not detect tracing paper, optic fibre detector (G1 or G2) sends a high level or low level signal to (G ') of (PLC) and (G ") 2 points; the saturating reflective red colored lamp that flies to wrap of parcel is bright on touch-screen type telltale (GRT) the fault display page, and the saturating parcel reflection of the fault accumulative total page flies to add counting once on the bag.(PLC) tracking signal is displaced to flush trimmer (Y2) and locates to reject tobacco bale.This detector (G1, G2) also has self-checking function, gap in the self check phase place between 2 tobacco bales, (GRT) is provided with to the touch-screen type telltale, be set to detect less than tracing paper herein, if detect with setting signal when inconsistent, show the et out of order of detector own, detector then sends (G ') or (G ") any one point that signal is given (PLC), and it is bright that saturating parcel partial reflection flies to wrap the red colored lamp of self check on touch-screen type telltale (GRT) the fault display page.
8, saturating parcel part correlation flies the bag detection:
This optic fibre detector (H) is installed in briquetting roller outlet (h) and locates.Detect principle: form by a correlation optical fiber and a correlation fiber amplifier.Under the normal condition, detector (H) can be to being mapped to light source, if the parcel tracing paper Bales Off of saturating little packet portion, correlation optical fiber detects the tracing paper of Bales Off, the light source of optic fibre detector (H) correlation is covered, and red light goes out on the detector, and detector sends signal (H ') point to (PLC).The red colored lamp that saturating parcel correlation flies to wrap on touch-screen type telltale (GRT) the fault display page is bright, and the saturating parcel correlation of the fault accumulative total page flies to add counting once on the bag item.(PLC) tracking signal is displaced to flush trimmer (Y2) and locates to reject tobacco bale.
9, the double-contracting of barrel part lacks the bag detection:
This optic fibre detector (J1, J2) is installed in before the barrel part hairbrush that (j1) locates behind (j) and hairbrush.Detect principle: form two check points by two reflection type optical fibers and two reflecting light fiber amplifiers.Should there be tobacco bale at bar packet portion hairbrush place during normal the operation, if any point of optic fibre detector detects smokeless bag, detector (J1 or J2) sends high level or low level signal to (J ') of (PLC) and (J ") 2 points; it is bright that double-contracting lacks the red colored lamp of bag on touch-screen type telltale (GRT) the fault display page, and the double-contracting of the fault accumulative total page lacks on the bag and adds counting once.(PLC) tracking signal is displaced to flush trimmer (Y3) and locates to reject two cigarettes.Newly-increased herein hairbrush lacks the bag self-checking function, sets respective phase at touch-screen type telltale (GRT) when the double-contracting of barrel part, and detector (J1, J2) should detect less than tobacco bale, if detect tobacco bale, shows the fault of detector own, then machine down.
10, saturating bar partial reflection formula flies bar and detects thoroughly:
This detector optic fibers (K1, K2) is installed in before second lifter of bar part (k) and (k1) locates.Position, two saturating left and right sides of check point detector bar.Detect principle: forms two check points by two reflection type optical fibers and two reflecting light fiber amplifiers, the respective phase that cooperates touch-screen type telltale (GRT) to go up setting detects and realizes.If any one check point detects less than the saturating tracing paper of bar, detector sends a high level or low level signal to (K ') of (PLC) and (K ") 2 points; reflectively on the touch-screen fault display page fly the bright warning of the saturating red colored lamp of bar; the fault accumulative total page reflective flies to add counting once on saturating of the bar; occur 3 continuously, (PLC) send signal control and stop.
11, saturating bar part correlation flies bar and detects thoroughly:
This optic fibre detector (L), be installed in bar second lifter before (1) locate.Detect principle: form by a correlation optical fiber and a correlation fiber amplifier.Under normal condition, detector (L) can be to being mapped to light source, if when having the bar portion of revealing the exact details to unfold bad bar bag through this detector, detector (L) can not receive light source, detector (L) sends a high level or low level signal (L ') point to (PLC), and correlation flies the bright warning of the saturating red colored lamp of bar on touch-screen type telltale (GRT) the fault display page, and the correlation of the fault accumulative total page flies to add counting once on saturating of the bar, occur 3 continuously, (PLC) send signal control and stop.
12, control system increases parcel and partly rejects the reduction of speed function, reduces material loss.
After any rejecting signal of saturating little packet portion occurs, from flush trimmer (Y2) also have six bag cigarettes apart from the time, (PLC) (T) point sends a high level or low level signal gives former machine (X) to control parcel part motor reduction of speed, saturating parcel part reduction of speed red light is bright on touch-screen type telltale (GRT) the fault display page, can reduce to about 200 bags/minute about reject tobacco bale.After rejecting finished, through behind the two bag cigarettes, saturating parcel part motor speed recovered at a high speed more again.
13, the removing function opened of barrel part hairbrush, the prevention barrel partly lacks bag.
After the hairbrush of barrel part is opened, (PLC) high level that (U ') point collects immediately that former machine (X) sends or low level signal, and when equipment starts once more, (PLC) tracking signal is displaced to flush trimmer (Y3) and locates, (T1) point (PLC) send a high level or low level signal to former machine (X) to reject two cigarettes under this hairbrush.The red colored lamp that barrel hairbrush on the touch-screen fault display page is opened is bright.
14, label paper glue cylinder monitoring:
Former machine label paper glue cylinder glue liquid level detector is owing to often covered by glue in process of production, so glue during to low level, detector does not detect yet, causes the waste of raw materials of downstream product.By setting desired parameters at touch-screen type telltale (GRT); after can making equipment produce setting bag number continuously; detecting the bag number can set at touch-screen type telltale (GRT) the parameter setting page; (PLC) (T2) point sends a signal to former machine (X) control and shuts down; the red light of touch-screen display (GRT) fault display page ATTACH LABEL injecting glue is bright; reset through manually opening the glue cylinder, produce a pulse after, restart machine then.
15, barrel glue cylinder monitoring:
Former machine barrel glue cylinder glue liquid level detector is owing to often covered by glue in process of production, so glue during to low level, detector does not detect yet, causes the waste of raw materials of downstream product.By setting desired parameters at touch-screen type telltale (GRT); after can making equipment produce setting bag number continuously; detecting the bag number can set at touch-screen type telltale (GRT) the parameter setting page; (PLC) (T3) point sends a signal to former machine (X) control and shuts down, and the red light of barrel injecting glue is bright on touch-screen type telltale (GRT) the fault display page.Reset through manually opening the glue cylinder, produce a pulse after, restart machine then.
16, saturating parcel is shut down and is regularly rejected the reduction of speed function:
When saturating bundling press is shut down when surpassing setting-up time and restarting, (T4) point (PLC) sends a high level or low level signal signal and gives former machine (X) with control motor reduction of speed during to the about 200 bags/minute left and right sides.Meanwhile (PLC) tracking signal is displaced to flush trimmer (Y2) and locates, and (T5) point (PLC) sends a high level or low level signal rejects the nonconformity tobacco bale to control it for former machine (X).The red light of saturating parcel reduction of speed is bright on touch-screen type telltale (GRT) the fault display page.After rejecting finishes, recover again at a high speed through two bag cigarette rear motors again.Reduction of speed can be regularly, and the time can be set the page in touch-screen type telltale (GRT) parameter and be provided with.
17, data query function:
Newly-increased detected all nonconformity signals of check point show by touch-screen display (GRT) behind (PLC) counting, can directly inquire about the accumulative total numerical value of continuous 3 detected all kinds of faults of class.
18, failure modes Presentation Function:
(PLC) by gathering newly-increased detected all nonconformity signals of check point and relevant parameter, phase place etc. after treatment, touch-screen type telltale (GRT) just can directly show 7 dissimilar faults respectively and report to the police, promptly little packet portion, saturating little packet portion, saturating bar bag, parameter setting, phase settings, fault accumulative total, shielding.For the statistics of production data and recording unit running condition, analytical equipment fault provide good one to show the utilization platform.
19, the mashed aluminium foil of four-wheel detects:
This protected type metal detector (M1, M2) is installed in m and m1 2 points that 4. four-wheel is gone up.Detect principle: forms two check points by two protected type metal sensors, the respective phase that cooperates touch-screen type telltale (GRT) to go up setting detects and realizes.Upper and lower two sensors of tobacco bale should detect aluminium foil paper during normal the operation, if do not detect aluminium foil paper, any one metal sensor sends (M ') and (M ") 2 points that a high level or low level signal are given (PLC); the mashed aluminium foil red colored lamp of fault display page four-wheel is bright on the touch-screen, and the four-wheel that touch-screen type telltale (GRT) is gone up the fault accumulative total page rots and adds counting once on the aluminium foil item.(PLC) tracking signal is shifted and locates to flush trimmer (Y4), rejects the nonconformity tobacco bale.
20, the 5th take turns and fly inside casing paper and detect:
This color detector (N) is installed in the 5th (n) that takes turns 5. and locates.Detect principle: cooperate by the color sensor of setting (N) and touch screen formula telltale (GRT) and go up the respective phase set and detect and realize.Because of different brands inside casing paper reflectance inconsistent, the inside casing paper that has than aluminium foil paper a little less than, what have then is eager to excel, so remember the inside casing paper of the different brands of production by setpoint color sensor (N).When detecting the tobacco bale that lacks inside casing paper, color sensor sends a high level or low level signal (N ') point to (PLC), the 5th to take turns the red colored lamp that flies inside casing paper bright on touch-screen type telltale (GRT) fault display page, and touch-screen type telltale (GRT) is gone up the 5th of the fault accumulative total page and taken turns and fly to add counting once on the inside casing item.(PLC) tracking signal is displaced to flush trimmer (Y4) and locates rejecting nonconformity tobacco bale.
21, the 5th take turns scarce aluminium foil detection:
This protected type metal detector (P) is installed in the 5th (p) that takes turns 5. and locates.Detect principle: be to detect by the respective phase that protected type metal sensor (P) cooperates touch-screen type telltale (GRT) to go up setting to realize.Under the normal condition, sensor (P) should detect the aluminium foil paper that tobacco bale draws the oral area position, if do not detect aluminium foil paper, sensor (p) sends a high level or low level signal (P ') point to (PLC), it is bright that the last fault display page the 5th of touch-screen type telltale (GRT) is taken turns the red colored lamp that lacks aluminium paper, and touch-screen type telltale (GRT) is taken turns to lack on the aluminium paper item at the 5th of the fault accumulative total page and added counting once.(PLC) tracking signal is displaced to flush trimmer (Y4) and locates rejecting nonconformity tobacco bale.
22, the 5th, six take turns scarce flank detection;
5. this optic fibre detector (Q) is installed in, 6. takes turns pass a bridge (q) and locate.Detect principle: is made up of a reflection type optical fiber and a reflecting light fiber amplifier, the respective phase that cooperates touch-screen type telltale (GRT) to go up setting detects and realizes.Under the normal condition, detector can detect the tobacco bale flank, if do not detect flank, detector sends a high level or low level signal (Q ') point to (PLC), the 5th, six to take turns the red colored lamp that lacks flank bright on touch-screen type telltale (GRT) the fault display page, and touch-screen type telltale (GRT) is taken turns to lack on the flank item at the 5th of the fault accumulative total page and added counting once.(PLC) tracking signal is displaced to flush trimmer (Y4) and locates rejecting nonconformity tobacco bale.This detector (Q) has self-checking function, its phase place can be provided with at touch-screen type telltale (GRT) the phase settings page, being provided with down at it, this place can not detect flank, if detect flank, the fault of detector own then is described, and on touch-screen fault display page, the 5th, six takes turns and lack flank and detect self check red colored lamp bright showing.(PLC) sending signal control shuts down.
23, inside casing paper spelling joint detects:
This color detector (R) is installed in inside casing paper splicing place (r) and locates, and is responsible for detecting the inside casing paper joint of black.Detect principle: this detector (R) is a color mark sensor.Remember the color of inside casing paper and inside casing paper joint by the setpoint color sensor.The color of normal inside casing paper be white, and the inside casing paper joint is a black.If detect spelling joint of inside casing paper, color sensor sends a high level or low level signal (R ') point to (PLC), it is bright that touch-screen type telltale (GRT) is gone up fault display page inside casing paper spelling joint red colored lamp, and touch-screen type telltale (GRT) is gone up the respective phase set and detected and realize.On the inside casing paper splicing head term of the fault accumulative total page, add counting once.(PLC) tracking signal is displaced to flush trimmer (Y4) and locates rejecting nonconformity tobacco bale.
24, the 7th take turns not have and renovate detection:
This color detector (S) is installed in the 7th (s) that takes turns 7. and locates.Detect principle: the setpoint color sensor cooperates touch-screen type telltale (GRT) to go up the respective phase set to detect and realize.Because of production brand difference, tobacco bale renovate reflectance than aluminium foil paper have a little less than, what have then is eager to excel, we renovate by the tobacco bale that color sensor is remembered the different brands that should produce.Lack when renovating when detecting tobacco bale, color sensor sends a high level or low level signal (S ') point to (PLC), the 7th takes turns and lacks that cover red colored lamp bright on the touch-screen, and touch-screen type telltale (GRT) is gone up to take turns to lack on the lid item at the 7th of the fault accumulative total page and added counting once.(PLC) tracking signal is displaced to flush trimmer (Y4) and locates rejecting nonconformity tobacco bale.
25, in conjunction with the newly-increased quality detecting system working process of Fig. 3:
By operating personal the main auxiliary machine job procedure is encoded and to be input to main auxiliary machine coder (i); main auxiliary machine coder (i) signal is imported the load module (I) of Programmable Logic Controller (PLC) then; each sensor signal (iii) also is input to the load module (I) of Programmable Logic Controller (PLC) after being aggregated into (ii); parameters is set in the system work process; fault shows; the fault cumulative process is (v) by touch-screen type telltale (GRT) and (PLC) realization man machine communication; pass through Programmable Logic Controller (PLC) control module (CPU) processing again and shut down control flush trimmer rejecting off gauge to (iv) being connected the former dynamo-electric machine deceleration of control with former machine system (X) by output module (O) output signal.
Embodiment recited above is a kind of embodiment of the present utility model, and the utility model can also adopt other embodiments according to needs of production.
Claims (3)
1. one overlaps the newly-increased quality detecting system of using on the cigarette package equipment, it has increased optical fiber transducer on former machine wrapping machine checking system, color sensor, the protected type metal sensor, but the telltale of touch-screen type input, the main auxiliary machine coder, it is characterized in that: described optical fiber transducer, color sensor, the protected type metal sensor, but the telltale of touch-screen type input, the main auxiliary machine coder is connected with Programmable Logic Controller, the parameter signal of Programmable Logic Controller pick-up transducers detection signal and telltale input, by the program output shows signal and the control signal of prior layout, control signal makes the work of packaging facilities flush trimmer, make packaging facilities motor reduction of speed or shut down also statistical counting; Sensor is installed in the suitable station of packaging facilities with fixed support.
2. the newly-increased quality detecting system of using on the cigarette package equipment according to claim 1, it is characterized in that: described sensor comprises A1, A2, B, C, D, E, F, G1, G2, H, J1, J2, K1, K2, L, M1, M2, N, P, Q, R, A ' on S and the Programmable Logic Controller; A " B ', C ', D ', E ', F ', G '; G " H ', J '; J " K '; K " L ', M '; M " N ', P ', Q ', R ', the pin of S ' connects, and is installed in a on the packaging facilities with fixed mount, a1, b, c, d, e, f, g, g1, h, j, j1, k, k1, l, m, ml, n, p, q, r, on the s position.
3. according to the newly-increased quality detecting system of using on the described cigarette package equipment of claim 2, it is characterized in that: described sensors A 1, A2, G1, G2, J1, J2, K1, K2, Q are reflection sensor, described sensor C, H, L are the correlation sensor, described sensor B, D, F, N, R, S are color sensor, and described sensor E, M1, M2, P are the protected type metal sensor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620004409 CN2900361Y (en) | 2006-02-22 | 2006-02-22 | Newly added quality detection system for cigarette packaging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620004409 CN2900361Y (en) | 2006-02-22 | 2006-02-22 | Newly added quality detection system for cigarette packaging device |
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| CN2900361Y true CN2900361Y (en) | 2007-05-16 |
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| CN 200620004409 Expired - Fee Related CN2900361Y (en) | 2006-02-22 | 2006-02-22 | Newly added quality detection system for cigarette packaging device |
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| CN (1) | CN2900361Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963553A (en) * | 2012-12-13 | 2013-03-13 | 广东中烟工业有限责任公司 | Method and device for detecting glass paper for cigarette bar |
| CN103395522A (en) * | 2013-08-05 | 2013-11-20 | 大亚科技股份有限公司 | Testing device on composite forming device for cigarettes |
| CN103935544A (en) * | 2014-05-07 | 2014-07-23 | 江苏中烟工业有限责任公司 | Processing method and detecting device for deflection of label paper at portion of zero setting device of high-speed packaging machine |
| CN111906044A (en) * | 2020-07-30 | 2020-11-10 | 红云红河烟草(集团)有限责任公司 | Error correction method for cigarette finished product cigarette box |
| CN114273244A (en) * | 2020-09-27 | 2022-04-05 | 湖南中烟工业有限责任公司 | Self-checking method and system for cigarette label paper printing detector |
| CN115586744A (en) * | 2022-12-12 | 2023-01-10 | 南京专注智能科技股份有限公司 | GD packagine machine cigarette intelligent analysis detecting system based on big data |
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2006
- 2006-02-22 CN CN 200620004409 patent/CN2900361Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963553A (en) * | 2012-12-13 | 2013-03-13 | 广东中烟工业有限责任公司 | Method and device for detecting glass paper for cigarette bar |
| CN103395522A (en) * | 2013-08-05 | 2013-11-20 | 大亚科技股份有限公司 | Testing device on composite forming device for cigarettes |
| CN103395522B (en) * | 2013-08-05 | 2016-02-17 | 江苏大亚滤嘴材料有限公司 | Testing fixture on a kind of cigarette composite molding machine |
| CN103935544A (en) * | 2014-05-07 | 2014-07-23 | 江苏中烟工业有限责任公司 | Processing method and detecting device for deflection of label paper at portion of zero setting device of high-speed packaging machine |
| CN111906044A (en) * | 2020-07-30 | 2020-11-10 | 红云红河烟草(集团)有限责任公司 | Error correction method for cigarette finished product cigarette box |
| CN114273244A (en) * | 2020-09-27 | 2022-04-05 | 湖南中烟工业有限责任公司 | Self-checking method and system for cigarette label paper printing detector |
| CN114273244B (en) * | 2020-09-27 | 2024-04-16 | 湖南中烟工业有限责任公司 | Self-checking method and system for cigarette label paper printing detector |
| CN115586744A (en) * | 2022-12-12 | 2023-01-10 | 南京专注智能科技股份有限公司 | GD packagine machine cigarette intelligent analysis detecting system based on big data |
| CN115586744B (en) * | 2022-12-12 | 2023-03-14 | 南京专注智能科技股份有限公司 | GD packagine machine cigarette intelligent analysis detecting system based on big data |
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