CN2899261Y - Wire nested mechanism of automatic rotor winder - Google Patents
Wire nested mechanism of automatic rotor winder Download PDFInfo
- Publication number
- CN2899261Y CN2899261Y CN 200620041798 CN200620041798U CN2899261Y CN 2899261 Y CN2899261 Y CN 2899261Y CN 200620041798 CN200620041798 CN 200620041798 CN 200620041798 U CN200620041798 U CN 200620041798U CN 2899261 Y CN2899261 Y CN 2899261Y
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- Prior art keywords
- rule
- cylinder
- cutter
- broken string
- mould
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- Expired - Fee Related
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Abstract
The utility model aims to design a wire nested mechanism of automatic rotor winder. The control on wire nested components is adopted with independent cylinder elements to respectively control an upper and lower wire nested knife, an upper and lower mode protector, an upper and lower wire breaking knife and an upper and lower rotor shaft to fix. The rotor is controlled by a servo motor to rotate to any angle so as to nest the wire into any appointed groove. And each component can be accurately regulated to achieve the needed effect.
Description
Technical field
The utility model relates to a kind of fully automatic wire winding machine, relates in particular to a kind of full-automatic rotor winding machine rule mechanism.
Background technology
Existing semi-automatic rule mode needs manual operation, and production efficiency is low.Because operator's technical merit just causes the quality instability of product, cause the waste of time and manpower again.
Existing full-automatic rule mechanism adopts the jaw type design, utilizes lever principle, and upper and lower rule parts are unfavorable for regulating by simultaneously downwards and upwards, when changing production, very big specification limits are arranged.Can only the single product of production kind.
The coil winding machine that is used to produce the groove type reverser rotor comprises: payingoff mechanism, rule mechanism, indexing mechanism, winding mechanism.
The utility model content
The purpose of this utility model provide a kind of high efficiency, and can save time aborning, the full-automatic rotor winding machine rule mechanism of manpower.
For reaching above-mentioned purpose, full-automatic rotor winding machine of the present utility model rule mechanism comprises: machinery panel, servomotor, final drive shaft, be used to install the indexing base of described servomotor and final drive shaft, and it is characterized in that, also comprise:
Be fixed in the rule seat on the described machinery panel, its upper and lower part is provided with upper rail seat and lower guideway seat respectively;
Be arranged on three cylinder blocks on the described upper rail seat, be respectively applied for and install the rule cylinder, go up the line ball cylinder and go up fixedly cylinder, the top of described each cylinder is equipped with the rule cutter respectively successively, goes up line ball cutter and last fixed lever;
Be installed on the described upper rail seat go up the broken string separation cylinder and on protect the mould cylinder, described each cylinder head be equipped with successively respectively break cutter and on protect mould;
Be arranged on the rule head at described rule seat middle part, last clamp pincers, collet, described rule head is used to install the clamp cylinder, and described collet is used to clamp rotor;
Be arranged on two cylinder blocks on the described lower guideway seat, be respectively applied for rule cylinder and following line ball cylinder down are installed, also be equipped with down on the described lower guideway seat broken string cylinder and under protect the mould cylinder, described machinery panel below is fixed with down fixedly cylinder, and described each cylinder head is equipped with down the broken string cutter respectively successively, descends the rule cutter, descends the line ball cutter, protects mould and following fixed lever down;
Be arranged on described broken string cutter power rail and the back-moving spring of going up broken string cutter top;
Be arranged on the described clutch of breaking of going up of going up broken string separation cylinder front end.
According to above-mentioned design of the present utility model, be formed with five guide-track grooves on the described upper rail seat.
According to above-mentioned design of the present utility model, described five guide-track grooves are respectively broken string cutter guide-track groove, go up rule cutter guide-track groove, go up line ball cutter guide-track groove, on protect mould guide-track groove, upper rotor part axle fixed guide groove.
According to above-mentioned design of the present utility model, described rule head front end is provided with the rule mould.
According to above-mentioned design of the present utility model, each a slice about described rule mould, and vertical with described final drive shaft.
Adopt such structure, the utility model has been realized high efficiency production groove type reverser rotor, saves time, manpower, makes product quality keep stable.
For further specifying above-mentioned purpose of the present utility model, design feature and effect, the utility model is described in detail below with reference to accompanying drawing.
Description of drawings
Fig. 1 is the structural representation according to the utility model rule mechanism.
Fig. 2 is clamp pincers modular construction end view.
Fig. 3 a is broken string mechanism structure end view
Fig. 3 b is the profile along A-A line among Fig. 3 a.
Fig. 4 is the rule mould, protect line mode structure front view.
Fig. 5 is line ball cutter, rule mode structure front view.
Fig. 6 rule mechanism upper rail seat vertical view.
Embodiment
Shown in Fig. 1-6, full-automatic rotor winding machine of the present utility model is as described below with the structure of rule mechanism:
Have one division seat 2, be used to install servomotor 24 and final drive shaft 1; One rule seat 4, be fixed in machinery panel 47, top is equipped with upper rail seat 7a, is provided with three cylinder blocks 26,27,28 on the upper rail seat 7a and is respectively applied for and installs rule cylinder 8a (cylinder head is installed rule cutter 6a), go up line ball cylinder 9a (cylinder head is installed line ball cutter 12a) and last fixedly cylinder 11a (cylinder head is installed fixed lever 13a).
Above-mentioned go up broken string separation cylinder 35a (cylinder head is installed broken string cutter 5a) and on protect mould cylinder 10a (cylinder head is installed and protected mould 14a) and be directly installed on the upper rail seat 7a.Upper rail seat 7a goes up five guide-track grooves of processing, be respectively broken string cutter guide-track groove 42a, go up rule cutter guide-track groove 43a, go up line ball cutter guide-track groove 44a, on protect mould guide-track groove 45a, upper rotor part axle fixed guide groove 46a, can make broken string cutter 5a, go up rule cutter 6a, go up line ball cutter 12a, on protect mould 14a, go up fixed lever 13a and when upper and lower motion, can not rotate, safety action is accurate.
Above-mentioned rule seat 4 middle parts have rule head 25 to install clamp cylinder 3a and go up clamp pincers 32a (being used to clamp enamelled wire 48), final drive shaft 1, collet 34 parts such as (being used to clamp rotor 15).Rule seat 4 bottoms are equipped with lower guideway seat 7b, and lower guideway seat 7b goes up installation cylinder block 29,30 and is respectively applied for installation rule cylinder 8b and following line ball cylinder 9b down.Under break cylinder 5b and under protect mould cylinder 10b and be directly installed on the lower guideway seat 7b.
Fixedly cylinder 11b is fixed in machinery panel 47 belows down.Wherein, each cylinder head is installed corresponding parts: following broken string cutter 5b, down rule cutter 6b, down line ball cutter 12b, protect mould 14b, fixed lever 13b down down.
Above-mentioned rule seat 4 tops also are equipped with broken string separation cylinder 35a, and (front end is installed broken string clutch 39a, be used for control broken string cutter power rail 41a) above last broken string cutter 5a, broken string cutter power rail 41a and back-moving spring 40a (being used for control broken string cutter 5a) are installed.
Winding former 37 is used to clamp rotor core 49, and protective paint envelope curve 48 is gone into groove during coiling.Rule mould 36 is installed in rule head 25 front ends, about each a slice, vertical with final drive shaft 1.Enamelled wire 48 location when being used for rule accurately.
Full-automatic rotor winding machine of the present utility model is different from existing other rule mechanism with rule mechanism and is characterised in that control to the rule parts: adopt independently cylinder component to control upper and lower line ball cutter 12a, 12b respectively, upper and lower rule cutter 6a, 6b, upper and lower mould 14a, the 14b of protecting, upper and lower broken string cutter 5a, 5b, and upper and lower armature spindle is fixed, arbitrarily angled by 15 rotations of servomotor 24 control rotors, line is embedded any specified slot, and can accurately regulate each parts, to reach the effect that needs.
To the first half action of rule mechanism be specifically described below, and its latter half action is symmetrical fully with the first half.
At first go up clamp cylinder 3a action and make clamp pincers 32a be in open state, enamel-cover the end of a thread 48 manual clamps of putting into are clamped 32a, and make clamp cylinder 3a action, it is tight with the enamelled wire head-clamp that last clamp pincers 32a is positioned at clamped condition, sees Fig. 2.The front end axle of rotor 15 is put into collet 34,16 actions of tension cylinder, rotor 15 is fixing.Indexing motor 24 drives final drive shafts 1 rotates collet 34, makes the commutator setting slot 50 of rotor 15 be positioned at the die orifice position of rule mould 36.Winding former 37 is inwardly clamped rotor core 49, sees Fig. 4.On protect mould cylinder 10a and move simultaneously, make and protect mould 14a and push down rotor 15 downwards.
Angle of coiling arm 26 swings swings in enamelled wire in rule mould 36 die orifices, last line ball cylinder 9a action, and last line ball cutter 12a pushes down enamelled wire 48 downwards, as shown in Figure 1, last rule cylinder 8a action, rule cutter 6a embeds enamelled wire 48 in the commutation tank 50, as Fig. 2 downwards in the drive).Coiling arm 38 is coupling and nearly 90 spends to swing in the other direction an angle and rotor 15.Last rule cutter 8a resets, and last line ball cutter 9a resets.Winding former 37 and on protect mould 14a and leave rotor 15, indexing motor 24 drives collets 34 and rotates, and makes rotor 15 go to certain angle, scissors is done action enamelled wire is cut off near last clamp pincers 32a place, scissors resets.Last clamp cylinder 3a resets, and clamps after last clamp pincers 32a unclamps severed thread end.Also have the end of a thread temporarily to keep near the commutator place.Indexing motor 24 drives collet 34 and rotates, make rotor 15 go to rule position for the first time, indexing motor 24 drives collet 34 once more and rotates, first groove coiling position that rotor 15 is gone to set, winding former 37, on protect mould 14a and move simultaneously and clamp rotor 15, last line ball cutter 12a moves downwards, pushes down enamelled wire.Coiling arm 38 beginning coilings, reach specify the number of turns after, winding former 37 and on protect mould 14a and leave rotor 15, indexing motor 24 drives collets 34 and rotates, and makes rotor 15 go to the next line embedding groove of setting arbitrarily.Winding former 37, on protect mould 14a and clamp rotor 15 simultaneously.Angle of coiling arm 38 swings swings in enamelled wire in rule mould 27 die orifices, last line ball cylinder 9a action, and last line ball cutter 12a pushes down enamelled wire downwards, last rule cylinder 8a action, rule cutter 6a embeds enamelled wire in the commutation tank 50 downwards in the drive.Last rule cutter 8a resets, and last line ball cutter 9a resets.Winding former 37, on protect mould 14a and keep to clamp rotor 15 states.Coiling arm 38 is back swung an angle and enamelled wire is swung in the die orifice of rule mould 36, and last line ball cutter 12a pushes down enamelled wire downwards, and last rule cutter 6a action embeds enamelled wire 48 downwards in the commutation tank 50 once more.Coiling arm 38 is coupling and nearly 90 spends to swing in the other direction an angle and rotor 15.Last rule cutter 8a resets, and last line ball cutter 9a resets.Winding former 37 and on protect mould 14a and leave rotor 15, carry out the coiling of next groove, enter rule, coiling circulation.
When treating last groove of embedding, angle of coiling arm 38 swing swings in clamp pincers 32a with enamelled wire, and indexing motor 24 drives collets 34 rotations, makes last groove of the commutator of rotor 15 be positioned at the die orifice position of rule mould 36.Last clamp cylinder 3a action makes clamp pincers 32a that the enamelled wire head-clamp is tight.Last line ball cutter 12a pushes down enamelled wire downwards, and last rule cutter 6a embeds enamelled wire in the commutation tank 50 downwards.Last rule cutter 8a resets, and last line ball cutter 9a resets.Indexing motor 24 drives collet 34 and rotates, and makes rotor 15 go to certain angle, and scissors is done action enamelled wire is cut off near last clamp pincers 32a place, and scissors resets.This moment, the end of a thread of whole circle enamelled wire was clamped so that continuous operation does not need manual clamp when next rotor is put into by last clamp pincers 32a.Indexing motor 24 drives collets 34 and rotates, and makes last groove of the commutator of rotor be positioned at the die orifice position of rule mould 36.Last broken string separation cylinder 35a action makes broken string clutch 39a extend out to broken string cutter power rail 41a below.Last rule cylinder 8a action is fallen rule cutter 6a and broken string cutter power rail 41a simultaneously.Power rail 41a moves downward the end of a thread that will stay in the groove by broken string cutter 5a in the broken string clutch 39a promotion and cuts off along commutation tank 50 leading edges.Last broken string cutter back-moving spring 40a is in pressured state.Last rule cylinder 8 resets, and broken string cutter power rail 41 and last rule cutter 6a upwards reset.Last broken string separation cylinder 35a resets, and broken string clutch 39a returns original position.Last broken string cutter 5a is because the home position is upwards return in back-moving spring 40 effects.Because control is gone up broken string separation cylinder 35a in first groove and the action of last groove, broken string cutter 5a is fallen.When the medial launder rule, when last rule cylinder 8a moved, last rule cutter 6a and broken string cutter power rail 41 fell simultaneously, and the broken string clutch in position, and an above broken string cutter 5a can not fall at every turn, damage rotor commutator 51.
At last, winding former 37, on protect mould 14a and unclamp rotor 15.Indexing motor 24 makes rotor 15 turn to the setting zero-bit, and rotor 15 is unclamped in 16 actions of tension cylinder.
Full-automatic rotor winding machine of the present utility model has been realized high efficiency production groove type reverser rotor with rule mechanism, saves time, manpower, makes product quality keep stable.
Though the utility model is described with reference to current specific embodiment, but those of ordinary skill in the art will be appreciated that, above embodiment is used for illustrating the utility model, under the situation that does not break away from the utility model spirit, also can make the variation or the replacement of various equivalences, therefore, as long as in connotation scope of the present utility model in the scope to the variation of the foregoing description, claims that modification all will drop on the application.
Claims (5)
1. full-automatic rotor winding machine rule mechanism comprises: machinery panel, servomotor, final drive shaft, be used to install the indexing base of described servomotor and final drive shaft, and it is characterized in that, also comprise:
Be fixed in the rule seat on the described machinery panel, its upper and lower part is provided with upper rail seat and lower guideway seat respectively;
Be arranged on three cylinder blocks on the described upper rail seat, be respectively applied for and install the rule cylinder, go up the line ball cylinder and go up fixedly cylinder, the top of described each cylinder is equipped with the rule cutter respectively successively, goes up line ball cutter and last fixed lever;
Be installed on the described upper rail seat go up the broken string separation cylinder and on protect the mould cylinder, described each cylinder head be equipped with successively respectively break cutter and on protect mould;
Be arranged on the rule head at described rule seat middle part, last clamp pincers, collet, described rule head is used to install the clamp cylinder, and described collet is used to clamp rotor;
Be arranged on two cylinder blocks on the described lower guideway seat, be respectively applied for rule cylinder and following line ball cylinder down are installed, also be equipped with down on the described lower guideway seat broken string cylinder and under protect the mould cylinder, described machinery panel below is fixed with down fixedly cylinder, and described each cylinder head is equipped with down the broken string cutter respectively successively, descends the rule cutter, descends the line ball cutter, protects mould and following fixed lever down;
Be arranged on described broken string cutter power rail and the back-moving spring of going up broken string cutter top;
Be arranged on the described clutch of breaking of going up of going up broken string separation cylinder front end.
2. full-automatic rotor winding machine as claimed in claim 1 rule mechanism is characterized in that: be formed with five guide-track grooves on the described upper rail seat.
3. full-automatic rotor winding machine as claimed in claim 2 rule mechanism is characterized in that: described five guide-track grooves are respectively broken string cutter guide-track groove, go up rule cutter guide-track groove, go up line ball cutter guide-track groove, on protect mould guide-track groove, upper rotor part axle fixed guide groove.
4. full-automatic rotor winding machine as claimed in claim 1 rule mechanism, it is characterized in that: described rule head front end is provided with the rule mould.
5. full-automatic rotor winding machine as claimed in claim 4 rule mechanism is characterized in that: each a slice about described rule mould, and vertical with described final drive shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620041798 CN2899261Y (en) | 2006-05-16 | 2006-05-16 | Wire nested mechanism of automatic rotor winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620041798 CN2899261Y (en) | 2006-05-16 | 2006-05-16 | Wire nested mechanism of automatic rotor winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2899261Y true CN2899261Y (en) | 2007-05-09 |
Family
ID=38074592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620041798 Expired - Fee Related CN2899261Y (en) | 2006-05-16 | 2006-05-16 | Wire nested mechanism of automatic rotor winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2899261Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101873038A (en) * | 2009-04-24 | 2010-10-27 | 日特机械工程株式会社 | Coiling wire feeder and method for manufacturing continuous coil |
| CN102170203A (en) * | 2011-05-13 | 2011-08-31 | 浙江理工大学 | Automatic T-shaped framework small motor rotor winding device and alpha winding-end winding method |
| CN105206418A (en) * | 2015-09-10 | 2015-12-30 | 杭州杰达仪表五金有限公司 | Coil winding machine |
| CN107124079A (en) * | 2017-04-18 | 2017-09-01 | 龙泉市杰科汽车零部件有限公司 | A kind of rotor core is around wire processing device |
| CN108010716A (en) * | 2017-01-03 | 2018-05-08 | 东莞理工学院 | A kind of inductance coil winding machine for facilitating plug wire |
-
2006
- 2006-05-16 CN CN 200620041798 patent/CN2899261Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101873038A (en) * | 2009-04-24 | 2010-10-27 | 日特机械工程株式会社 | Coiling wire feeder and method for manufacturing continuous coil |
| CN101873038B (en) * | 2009-04-24 | 2012-12-12 | 日特机械工程株式会社 | Coiling wire feeder and method for manufacturing continuous coil |
| CN102170203A (en) * | 2011-05-13 | 2011-08-31 | 浙江理工大学 | Automatic T-shaped framework small motor rotor winding device and alpha winding-end winding method |
| CN102170203B (en) * | 2011-05-13 | 2013-02-06 | 浙江理工大学 | Automatic T-shaped framework winding device for small motor rotor and alpha winding-end winding method |
| CN105206418A (en) * | 2015-09-10 | 2015-12-30 | 杭州杰达仪表五金有限公司 | Coil winding machine |
| CN105206418B (en) * | 2015-09-10 | 2018-02-23 | 杭州杰达仪表五金有限公司 | Coil wrapping machine |
| CN108010716A (en) * | 2017-01-03 | 2018-05-08 | 东莞理工学院 | A kind of inductance coil winding machine for facilitating plug wire |
| CN108010716B (en) * | 2017-01-03 | 2020-03-10 | 东莞理工学院 | Inductance winding machine convenient for wire insertion |
| CN107124079A (en) * | 2017-04-18 | 2017-09-01 | 龙泉市杰科汽车零部件有限公司 | A kind of rotor core is around wire processing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |