The cigarette lighter socket riveting machine
Technical field:
The utility model relates to a kind of equipment that is used to make auto parts machinery, particularly a kind of semi-automatic riveting machine of monolithic processor controlled cigarette lighter socket of being with.
Background technology:
Usually by manually finishing, automation degree of equipment is poor in the riveting work of original cigarette lighter socket, and need to use the equipment of multiple separation, and processing method falls behind, and work efficiency is low, has increased enterprise product cost, is difficult to guarantee the quality of processing simultaneously.
Summary of the invention:
The purpose of this utility model is in order to solve above-mentioned deficiency, and a kind of dependable performance is provided, and steady quality can improve a kind of semi-automatic riveting machine of monolithic processor controlled cigarette lighter socket of being with of work efficiency.
The utility model solves the problems of the technologies described above the technical scheme that is adopted: this cigarette lighter socket riveting machine, it is characterized in that being provided with controller, actuating unit, feed mechanism, riveting mechanism, reshaping device, crooked riveting mechanism and workbench, actuating unit, feed mechanism, riveting mechanism, reshaping device, crooked riveting mechanism are installed on the workbench, controller is connected with actuating unit, actuating unit is connected with feed mechanism, riveting mechanism, reshaping device and crooked riveting mechanism, and feed mechanism is provided with the accessory frame.
Actuating unit described in the utility model is provided with the riveted joint cylinder, riveted joint cylinder stroke adjustment handwheel, the shaping cylinder, shaping cylinder stroke adjustment handwheel, crooked riveted joint cylinder, the displacement cylinder, tracheae, the air pressure adjustment knob, Pressure gauge, the source of the gas mouth, oil sprayer, air cleaner, air inlet and cramp bar, tracheae and riveted joint cylinder, the shaping cylinder, crooked riveted joint cylinder, the displacement cylinder, air cleaner is connected with air inlet, Pressure gauge and air pressure adjustment knob, the source of the gas mouth, oil sprayer, air cleaner connects, Pressure gauge, oil sprayer, air cleaner is installed on the cramp bar.
Feed mechanism described in the utility model also is provided with delivery sheet, feeding guide and feeding base plate, the accessory frame is installed on the delivery sheet, delivery sheet is installed on the feeding guide, feeding guide is installed on the feeding guide base plate, the feeding guide base plate is fixed on the workbench, and delivery sheet is connected with actuating unit.
Riveting mechanism described in the utility model is provided with the frock that presses, and the frock that presses is connected with actuating unit.
Reshaping device described in the utility model is provided with shaping frock, shaping cylinder block beam and guide groove, and shaping cylinder block beam is fixed on the workbench, and guide groove is arranged on the shaping cylinder block beam, and the shaping frock is connected with actuating unit and mates with guide groove.
Crooked riveting mechanism described in the utility model is provided with pitman shaft, crooked riveting tool, crooked riveted joint pedestal, cover plate, short connecting rod, long connecting rod, support, one end of pitman shaft is connected with actuating unit, the other end of pitman shaft is connected with crooked riveting tool by short connecting rod, long connecting rod, and crooked riveting tool, cover plate, support are installed on the crooked riveted joint pedestal.
Controller described in the utility model is provided with single-chip microcomputer, the inductive switch indicator lamp, inductive switch, bidirectional electromagnetic valve, the riveted joint cylinder solenoid valve, riveted joint cylinder speed-regulating valve, the fine setting of riveted joint cylinder stroke, riveted joint cylinder indicator lamp, the magnetic induction switch indicator lamp, magnetic induction switch, the shaping cylinder solenoid valve, shaping cylinder speed-regulating valve, the fine setting of shaping cylinder stroke, shaping cylinder indicator lamp, the displacement cylinder solenoid valve, crooked riveted joint cylinder solenoid valve, crooked riveted joint cylinder speed-regulating valve, crooked riveted joint cylinder indicator lamp, single-chip microcomputer and inductive switch indicator lamp, inductive switch, bidirectional electromagnetic valve, the riveted joint cylinder solenoid valve, riveted joint cylinder speed-regulating valve, the fine setting of riveted joint cylinder stroke, riveted joint cylinder indicator lamp, the magnetic induction switch indicator lamp, magnetic induction switch, the shaping cylinder solenoid valve, shaping cylinder speed-regulating valve, the fine setting of shaping cylinder stroke, shaping cylinder indicator lamp, the displacement cylinder solenoid valve, crooked riveted joint cylinder solenoid valve, crooked riveted joint cylinder speed-regulating valve, crooked riveted joint cylinder indicator lamp connects, bidirectional electromagnetic valve, the riveted joint cylinder solenoid valve, riveted joint cylinder speed-regulating valve, the fine setting of riveted joint cylinder stroke is connected with the riveted joint cylinder, the shaping cylinder solenoid valve, shaping cylinder speed-regulating valve, the fine setting of shaping cylinder stroke is connected with the shaping cylinder, the displacement cylinder solenoid valve is connected with the displacement cylinder, crooked riveted joint cylinder solenoid valve, crooked riveted joint cylinder speed-regulating valve is connected with crooked riveted joint cylinder.
Accessory described in the utility model sets up and is equipped with stroke screw, cylindrical magnet, fixed leg, accessory stand body, and the stroke screw is connected with accessory stand body, and cylindrical magnet, fixed leg are installed on the accessory stand body.
The utility model compared with prior art has the following advantages and effect: rational in infrastructure, steady quality, improved work efficiency, and reduced the production cost of enterprise.
Description of drawings:
Fig. 1 is that master of the present utility model looks schematic diagram.
Fig. 2 is a schematic top plan view of the present utility model.
Fig. 3 is the utility model accessory shelf structure schematic diagram.
Fig. 4 is the utility model cigar lighter spare and accessory parts structural representations.
Fig. 5 is that cigarette lighter socket changes schematic diagram before and after the utility model shaping.
Fig. 6 is that cigarette lighter socket changes schematic diagram before and after the crooked riveted joint of the utility model.
Fig. 7 is the block diagram of the utility model control program.
Fig. 1~Fig. 6 description of reference numerals:
Controller 1; air pressure adjustment knob 2; Pressure gauge 3; source of the gas mouth 4; oil sprayer 5; air cleaner 6; crooked riveted joint cylinder speed-regulating valve 8; crooked riveted joint cylinder 9; pitman shaft 10; workbench 11; crooked riveted joint pedestal 12; guide groove hold-down screw 13; shaping frock 14; shaping cylinder block beam 15; guide groove 16; frock 17 presses; feeding guide 18; feeding guide base plate 19; accessory frame 20; stroke screw 20-1; cylindrical magnet 20-2; fixed leg 20-3; accessory stand body 20-4; delivery sheet 21; magnetic induction switch indicator lamp 22; riveted joint cylinder solenoid valve 23; displacement cylinder 24; magnetic induction switch 25; cylinder cover 26; crooked riveted joint cylinder speed-regulating valve 27; start button 28; emergency button 29; inductive switch indicator lamp 31-1; inductive switch 31; riveted joint cylinder speed-regulating valve 32; riveted joint cylinder 33; riveted joint cylinder indicator lamp 33-1; riveted joint cylinder stroke adjustment handwheel 34; riveted joint cylinder stroke fine setting 35; shaping cylinder stroke adjustment handwheel 36; shaping cylinder stroke fine setting 37; shaping cylinder 38; shaping cylinder indicator lamp 38-1; shaping cylinder speed-regulating valve 39; cover plate 40; long connecting rod 41; support 42; cramp bar 43; bidirectional electromagnetic valve 44; shaping cylinder solenoid valve 45; displacement cylinder solenoid valve 46; riveted joint cylinder exhaust port 47; inlet gas 48; shaping cylinder exhaust port 49; crooked riveted joint cylinder solenoid valve 50; tracheae 51; binding post 52; shaping cylinder stroke adjustment cover 53; riveted joint cylinder stroke adjustment cover 54; crooked riveting tool 57; short connecting rod 58; crooked riveted joint cylinder speed-regulating valve 60; crooked riveted joint cylinder indicator lamp 9-1; cigar lighter spare and accessory parts 62; inner core 62-1; bimetal leaf 62-2; screening glass 62-3; porcelain seat 62-4; rivet 62-5; cigar lighter negative pole inserted sheet 62-6; felt pad 62-7; the anodal inserted sheet 62-8 of cigar lighter; cigarette lighter socket 64-1; the anodal inserted sheet 64-2 of illuminating lamp.
The specific embodiment:
The utility model is described in further detail below in conjunction with Fig. 1~Fig. 7.The cigarette lighter socket riveting machine is provided with controller 1, actuating unit, feed mechanism, riveting mechanism, reshaping device, crooked riveting mechanism and workbench 11, actuating unit, feed mechanism, riveting mechanism, reshaping device, crooked riveting mechanism are installed on the workbench 11, controller 1 is connected with actuating unit, actuating unit is connected with feed mechanism, riveting mechanism, reshaping device and crooked riveting mechanism, and feed mechanism is provided with accessory frame 20.The actuating unit of the utility model embodiment is provided with riveted joint cylinder 33, riveted joint cylinder stroke adjustment handwheel 34, shaping cylinder 38, shaping cylinder stroke adjustment handwheel 36, displacement cylinder 24, crooked riveted joint cylinder 9, tracheae 51, air pressure adjustment knob 2, Pressure gauge 3, source of the gas mouth 4, oil sprayer 5, air cleaner 6, air inlet 48 and cramp bar 43, tracheae 51 and riveted joint cylinder 33, shaping cylinder 38, crooked riveted joint cylinder 9, displacement cylinder 24, air cleaner 6 is connected with air inlet 48, Pressure gauge 3 and air pressure adjustment knob 2, source of the gas mouth 4, oil sprayer 5, air cleaner 6 connects Pressure gauge 3, oil sprayer 5, air cleaner 6 is installed on the cramp bar 43; Feed mechanism is provided with accessory frame 20, delivery sheet 21, feeding guide 18 and feeding base plate 19, accessory frame 20 is installed on the delivery sheet 21, delivery sheet 21 is installed on the feeding guide 18, feeding guide 18 is installed on the feeding guide base plate 19, feeding guide base plate 19 is fixed on the workbench 11, and delivery sheet 21 is connected with displacement cylinder 24; Riveting mechanism is provided with the frock 17 that presses, and the frock that presses 17 is connected with riveted joint cylinder 33; Reshaping device is provided with shaping frock 14, shaping cylinder block beam 15 and guide groove 16, and shaping cylinder block beam 15 is fixed on the workbench 11, and guide groove 16 is arranged on the shaping cylinder block beam 15, and shaping frock 14 is connected with shaping cylinder 38 and mates with guide groove 16; Crooked riveting mechanism is provided with pitman shaft 10, crooked riveting tool 57, crooked riveted joint pedestal 12, cover plate 40, short connecting rod 58, long connecting rod 41, support 42, one end of pitman shaft 10 is connected with crooked riveted joint cylinder 9, the other end of pitman shaft 10 is connected with crooked riveting tool 57 by short connecting rod 58, long connecting rod 41, and crooked riveting tool 57, cover plate 40, support 42 are installed on the crooked riveted joint pedestal 12; Controller 1 is provided with single-chip microcomputer, inductive switch indicator lamp 31-1, inductive switch 31, bidirectional electromagnetic valve 44, riveted joint cylinder solenoid valve 23, riveted joint cylinder speed-regulating valve 32, riveted joint cylinder stroke fine setting 35, riveted joint cylinder indicator lamp 33-1, magnetic induction switch 25, magnetic induction switch indicator lamp 22, shaping cylinder solenoid valve 45, shaping cylinder speed-regulating valve 39, shaping cylinder stroke fine setting 37, shaping cylinder indicator lamp 38-1, displacement cylinder solenoid valve 46, crooked riveted joint cylinder solenoid valve 50, crooked riveted joint cylinder speed-regulating valve 60, crooked riveted joint cylinder indicator lamp 9-1, single-chip microcomputer and inductive switch indicator lamp 31-1, inductive switch 31, bidirectional electromagnetic valve 44, riveted joint cylinder solenoid valve 23, riveted joint cylinder speed-regulating valve 32, riveted joint cylinder stroke fine setting 35, riveted joint cylinder indicator lamp 33-1, magnetic induction switch 25, magnetic induction switch indicator lamp 22, shaping cylinder solenoid valve 45, shaping cylinder speed-regulating valve 39, shaping cylinder stroke fine setting 37, shaping cylinder indicator lamp 38-1, displacement cylinder solenoid valve 46, crooked riveted joint cylinder solenoid valve 50, crooked riveted joint cylinder speed-regulating valve 60, crooked riveted joint cylinder indicator lamp 9-1 connects, bidirectional electromagnetic valve 44, riveted joint cylinder solenoid valve 23, riveted joint cylinder speed-regulating valve 32, the fine setting 35 of riveted joint cylinder stroke is connected with riveted joint cylinder 33, shaping cylinder solenoid valve 45, shaping cylinder speed-regulating valve 39, shaping cylinder stroke fine setting 37 is connected with shaping cylinder 38, displacement cylinder solenoid valve 46 is connected with displacement cylinder 24, crooked riveted joint cylinder solenoid valve 50, crooked riveted joint cylinder speed-regulating valve 60 is connected with crooked riveted joint cylinder 9; Accessory frame 20 is provided with stroke screw 20-1, cylindrical magnet 20-2, fixed leg 20-3, accessory stand body 20-4, and stroke screw 20-1 is connected with accessory stand body 20-4, and cylindrical magnet 20-2, fixed leg 20-3 are installed on the accessory stand body 20-4.
During practical operation, plug at first plugs in, connect source of the gas, air pressure should remain between 0.5~0.7Mpa, the accessory frame 20 of then cigar lighter spare and accessory parts 62 being packed into, accessory frame 20 is shifted the end onto by delivery sheet 21, makes cylindrical magnet 20-2 touch inductive switch 31, and 31-1 is bright for the inductive switch indicator lamp, at this moment system enters auto state, by controller 1 control, make riveted joint cylinder 33 begin action, 33-1 is bright for riveted joint cylinder indicator lamp, enter the riveting work state, the frock 17 that presses that is connected with riveted joint cylinder 33 presses downward to cigar lighter spare and accessory parts 62, rivets, after finishing, by controller 1 control, riveted joint cylinder 33 is resetted, and riveted joint cylinder indicator lamp 33-1 goes out, and finishes first procedure; Again by controller 1 control, signal is delivered to displacement cylinder 24, by magnetic induction switch 25, magnetic induction switch indicator lamp 22 is bright, make displacement cylinder 24 drive delivery sheets 21 and accessory frame 20 accurately rest in shaping working region (below shaping frock 14), prepare shaping, by controller 1 control, make 38 work of shaping cylinder, shaping cylinder indicator lamp 38-1 lamp is bright, shaping frock 14 is toward pressing down, carry out shaping, again by controller 1 control, make shaping cylinder 38 returns after finishing, shaping cylinder indicator lamp 38-1 lamp goes out, and finishes second operation work; Again by controller 1 control, signal is delivered to displacement cylinder 24, make 24 work of displacement cylinder, accessory frame 20 is moved to crooked riveting work zone (in the middle of crooked riveting tool 57), magnetic induction switch indicator lamp 22 is bright, at this moment cigar lighter spare and accessory parts 62 to be installed, illuminating lamp anode plug 64-2 and cigarette lighter socket 64-1 are put on the cigarette lighter socket (referring to Fig. 6) after the shaping, press start button 28, crooked riveted joint cylinder indicator lamp 9-1 is bright, makes crooked riveted joint cylinder 9 work, carry out bending riveted joint and clamping, after finishing,, crooked riveted joint cylinder 9 is resetted by controller 1 control, simultaneously crooked riveting tool 57 is decontroled, crooked riveted joint cylinder indicator lamp 9-1 goes out, and by controller 1 control, signal is delivered to displacement cylinder 24 again, make displacement cylinder 24 return the initialization state, accessory frame 20 is returned to original state, takes out the cigarette lighter socket that processes, carry out the working cycles second time again.Adjust as needing in the process, should close emergency button 29 immediately, behind the end-of-job, put the ponding in the air cleaner 6, cut off the electricity supply.