Welded steel-aluminium composite conducting rail
Technical field
The utility model relates to the conductor rail technical field, especially a kind of welded steel-aluminium composite conducting rail.
Background technology
Traditional conductor rail is to adopt low-carbon steel material to make.What adopt as the 3rd rail of Beijing Metro and Tianjin Underground is exactly the dead-soft steel conductor rail.Also adopt at the beginning of last century developed countries be the dead-soft steel conductor rail by the 3rd rail mode initial stage of using.For a transmission distance strengthening conductor rail, improve be subjected to the stream condition, reduce mechanical wear and electrocorrosion, the raising economic and social benefit, a kind of novel conductive rail---steel-aluminium composite conducting rail has appearred the end of the seventies in last century, because of its good conductivity, current capacity is big, easily install, wear resistant corrosion resistant, the life-span is grown and is extensively adopted by developed countries.
Using under the same material situation, the complex form of steel and aluminium has determined the in-use performance of conductor rail, existing complex form has riveted type and co-extrusion pressure type, " a kind of steel-aluminium composite conducting rail " disclosed as Chinese patent CN200320109736.X, as shown in Figure 2, Chinese patent CN03262580.4 discloses " steel-aluminium composite conducting rail ", these two kinds of steel-aluminium composite conducting rails all belong to the riveted type steel-aluminium composite conducting rail, this riveted type steel-aluminium composite conducting rail is the steel band cross section to be curved the C type embed two grooves on the plane on the aluminium rail, form " rivet " structure in the side pressurization, adopt the compound mode of this riveted joint that the trend that steel band is upwarped is arranged, easily form the gap between steel band and aluminium rail, cause contact resistance to increase.The co-extrusion pressure type steel-aluminium composite conducting rail that China's 2003 the 4th phases " the city rail is led traffic study " magazine is introduced, as shown in Figure 3, the compound of this conduction rail steel aluminium is: in squeezing dies steel band after cleaning and aluminium body are squeezed into firm metallurgical binding under the technological parameter of regulation, this metallurgical binding mode forms by the effect of heat and pressure in the crumpling process, steel and aluminium contact surface do not have the gap, but high temperature is influential to the steel band performance in co-extrusion process, the steel band mechanical characteristics is reduced, aluminium also can only be as air-cooled condition, squeezing dies is easy to wear and form rail body dimensional discrepancy, the machinery of co-extrusion pressure type steel-aluminium composite conducting rail material, electric property is poor, and the life-span is short.
Summary of the invention
In order to overcome the deficiency of existing steel-aluminium composite conducting rail aspect of performance, the utility model provides a kind of welded steel-aluminium composite conducting rail, this welded steel-aluminium composite conducting rail not only steel aluminium in conjunction with closely, and the machinery of steel aluminium, good electric property.
The technical scheme that its technical matters that solves the utility model adopts is: a kind of welded steel-aluminium composite conducting rail, have " worker " font aluminium rail and stainless steel band, stainless steel band is two " J " type stainless steel bands, two sides, " worker " font aluminium rail upper end are fluted, article two, " J " type stainless steel band is coated on plane and two upper sides on the aluminium rail, the curved end of " J " type stainless steel band is embedded in the groove of " worker " font aluminium rail upper side, and two " J " type stainless steel bands are welded to connect the junction on plane on " worker " font aluminium rail.
The beneficial effects of the utility model are: welded steel-aluminium composite conducting rail of the present utility model, since stainless steel band and aluminium rail in conjunction with face length, the trend that makes stainless steel band embrace is tightlyer arranged in the time of the welding heat cooling, stainless steel band and aluminium rail are in conjunction with tight, transition resistance is little, material microstate behind the rolling stainless steel band, mechanical property, resistance to abrasion are good, and the conductor rail life-span is long.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the structural representation of welded steel-aluminium composite conducting rail of the present utility model.
Fig. 2 is the structural representation of riveted type steel-aluminium composite conducting rail.
Fig. 3 is the structural representation of co-extrusion pressure type steel-aluminium composite conducting rail.
Among the figure 1, " J " type stainless steel band, 2, the aluminium rail.
The specific embodiment
Welded steel-aluminium composite conducting rail of the present utility model as shown in Figure 1, have " worker " font aluminium rail and stainless steel band, stainless steel band is two " J " type stainless steel bands, two sides, " worker " font aluminium rail upper end are fluted, article two, " J " type stainless steel band is coated on plane and two upper sides on the aluminium rail, the curved end of " J " type stainless steel band is embedded in the groove of " worker " font aluminium rail upper side, and two " J " type stainless steel bands are welded to connect the junction on plane on " worker " font aluminium rail.
Welded steel-aluminium composite conducting rail of the present utility model, manufacturing process is as follows:
A. prepare " J " type stainless steel band and aluminium rail; The stainless-steel roll of directly buying on the market is cut into rectangular stainless steel band, last clod wash equipment carries out the clod wash roll extrusion, bending spring is less because stainless steel band thickness is thicker, for guaranteeing that mechanical characteristics and crooked precision must be through the roll extrusion of multiple tracks roll die, the utility model is selected 24 road mould roll extrusion for use, be rolled into the stainless steel band that as shown in Figure 1 cross section is " J " type, rectangular " J " type stainless steel band intercept that the back of rolling off the production line will bend according to the conductor rail specification; The aluminium rail through the die for extruders hot extrusion molding, is made as shown in Figure 1 " worker " font aluminium rail by the aluminium base of buying on the market, and two sides, aluminium rail upper end are fluted; Aluminium rail smooth outer surface after the extruding.
B. " J " type stainless steel band and aluminium rail are compound; 1. clean; The faying face of " J " type stainless steel band and aluminium rail and the face of weld of " J " type stainless steel band are cleaned up with acetone; 2. coat; Aluminium rail and " J " type stainless steel band are hung weldering to be milled on the special plane.To note avoiding during lifting or the two ends lifting from the center, in order to avoid because own wt produces plastic deformation, can and be positioned at by an arm is two link plate liftings or mobile at long 1/3rd places of material at least, avoid rocking in the lifting process, do not use steel rope or 18 N steel guard ring, the general recommendation adopted nylon rope, avoids using hoisting crane or fork truck when steel band more than 6 meters or aluminium rail move and lift by crane.Coat plane and two upper sides on " worker " font aluminium rail with two " J " type stainless steel bands, the curved end of " J " type stainless steel band embeds in the groove of aluminium rail upper side; 3. clamp; Start weldering and mill the HM Hydraulic Motor of the clamping mechanism of special plane, hydraulic coupling is clamped in two " J " type stainless steel band on the aluminium rail from top and left and right directions, and hydraulic pressures is about 5Mpa; 4. welding system is flat; Mill on the special plane in weldering, adopt tungsten electrode argon shield, prestress non-penetrative welding manner with the junction welding on plane on the aluminium rail of two " J " type stainless steel band, the bevel for welding gap of two " J " type stainless steel band is 0.5~1.1 millimeter, welding voltage 8~10V, welding speed is 8~12cm/min, and postwelding mills weld seam flat; 5. machinework; Mill or grind plane on processing " J " the type stainless steel band.