CN203325570U - Cross section lead processing equipment - Google Patents
Cross section lead processing equipment Download PDFInfo
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- CN203325570U CN203325570U CN2013200993674U CN201320099367U CN203325570U CN 203325570 U CN203325570 U CN 203325570U CN 2013200993674 U CN2013200993674 U CN 2013200993674U CN 201320099367 U CN201320099367 U CN 201320099367U CN 203325570 U CN203325570 U CN 203325570U
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Abstract
The utility model discloses a cross section lead processing equipment. The cross section lead processing equipment comprises a stretching part, a rolling part and a shaping part, wherein the stretching part is a circular stretching film, the rolling part is a roller case, a roller case mounting structure of the rolling part is identical to a mounting structure of the circular stretching film, and mounting places of the roller case and the circular stretching film can be interchanged. The cross section lead processing equipment can meet assembly line production requirements of leads, has properties of fast lead outgoing speed and high production efficiency, further realizes one-machine multi-purpose, reduces production cost for a user and has great economic benefits.
Description
Technical field
The utility model relates to electric wire and manufactures process equipment, is a kind of process equipment of odd-shaped cross section wire specifically.
Background technology
At present, the aluminium stranded conductor cable that superhigh pressure and UHV transmission cable adopt the carbon fiber reinforce plastic core to replace steel core to manufacture, save 30% steel core than steel reinforced aluminium conductor, and there are the combination properties such as high strength, high anti-corrosion, anti-creep, its cost is low, lightweight, is energy-conservation, material-saving, the product of save land (saving the transmission of electricity corridor).
Carbon fiber reinforce plastic core aluminum stranded wire cable, need to be wrapped in core with anti-aging by carbon fiber closely by outer field metal material wire, and there is space in the circular cross-section wire after the strand system, can not meet the specification requirement of carbon fiber reinforce plastic core aging-resistant.Particularly, the circular cross-section wire is formed effective conductive section area minimum in the twisted pair cable outer ring, according to kelvin effect, and its conductive capability minimum.
After the plain conductor cross sectional shape is changed into to fan-shaped, prismatic, S shape and other various odd-shaped cross sections, between wire, arrange closely, through the strand system with after pressing, form the conductor layer of tight parcel in carbon fiber reinforce plastic core outside, tight almost, not only conductive capability promotes, and has met the specification requirement of carbon fiber reinforce plastic core aging-resistant.
Yet the difficulty of manufacturing the odd-shaped cross section wire is very large, can not adopt conventional drawing equipment, even circular stretching die is replaced by special-shaped stretching die, after drawing, the wire angle is not full, and cross sectional shape is also defective, can not reach the technical standard of wire.All adopt at present extrusion process to manufacture the odd-shaped cross section wire both at home and abroad; with metal extrusion press, suppress; its shortcoming is; metal extrusion press is not the electric wire production equipment special; but a kind of alternate device; it is very low that it goes out linear velocity; can not be equipped with automatic wire-collecting machine; can only adopt the take-up of single-deck take-up mode, take-up efficiency is low, while manually changing dish after take-up, must shut down; production process is intermittently; i.e. compacting, take-up is cyclic variation, can not form continuous flow production line, can't be supporting with existing electric wire cable flow production line.Particularly extruder is uncontrollable to upset and the torsional deformation of wire, unstable product quality.
Summary of the invention
The purpose of this utility model is in order to overcome the above-mentioned defect in odd-shaped cross section wire manufacture processing, a kind of process equipment of odd-shaped cross section wire is provided, to guarantee product quality, increase substantially production efficiency, meet the manufacture of the required carbon fiber reinforce plastic aluminium stranded conductor of superhigh pressure and UHV transmission cable.
Realize that the technical solution of the utility model is: the process equipment of a kind of cross section wire, it comprises tensile part, rolled parts and orthopaedic component, and described tensile part is circular stretched film, and described rolled parts is roll-box; The roll-box mounting structure of described rolled parts is identical with the mounting structure of the circular stretched film of tensile part, and roll-box and circular stretched film capable of interchanging positions are installed.
The roll-box of described rolled parts is transverse rolling roll-box or the perpendicular roll-box that rolls.
Described rolled parts is by two similar transverse rolling roll-boxes of series connection or perpendicularly roll roll-box and form.
The circular stretched film of described tensile part is many combinations.
The circular stretched film of described tensile part is preferably 8 combinations.
Described orthopaedic component is special-shaped sizing die or circular sizing die.
The front end of described tensile part, rolled parts is equipped with actinobacillus device, and the rear end of described orthopaedic component is equipped with take-up.
Described actinobacillus device is the double actinobacillus device.
Described take-up is the Full-automatic double-deck take-up.
Described Full-automatic double-deck take-up adopts guide wheel track following wire arranging and collecting device.
The utility model adopts the drawing of interchangeable combination and rolling to combine and manufactures the odd-shaped cross section wire, in the wire production line, and available following several concrete compound modes:
1. first with the multistage stretching mould, the wire pole stock is drawn into to the circular cross-section wire, makes the sectional area of its sectional area and shaped conductor close, and then roll into odd-shaped cross section with the special-shaped slot roll, finally use special-shaped stretching die shaping.
2. first with the special-shaped slot roll, the wire pole stock is rolled into to odd-shaped cross section, then use multistage special-shaped stretching die drawing, its sectional area is met the requirements.
3. with multistage special-shaped slot roll rolling wire pole stock, until sectional area meets the requirements, finally use special-shaped stretching die shaping.
4. use the multi-stage circular grooved roller by wire pole stock rolling circular cross-section wire, make the sectional area of its sectional area and shaped conductor close, and then roll into odd-shaped cross section with the special-shaped slot roll, finally use special-shaped stretching die shaping.
The beneficial effects of the utility model are:
1, after the circular cross-section pole stock rolls by the stretching of multiple tracks circular die or multiple tracks circular recess roll, the sectional area of wire has approached the sectional area of odd-shaped cross section wire, compression ratio while entering the roll-box rolling is little, the angle that can guarantee wire after the twice rolling is full, cross sectional shape meets specification requirement, after the shaping of odd-shaped cross section drawing mould, the surface smoothness of wire improves again, and cross sectional shape meets specification requirement fully.
2, because the operation of rolling is continuous, the miscellaneous equipment of roll-box and production line is supporting, meets the requirement of wire Production line, goes out linear velocity fast, and production efficiency is high.
3, roll-box is independently parts, with stretching die, can exchange, while manufacturing the odd-shaped cross section wire, roll-box is arranged on the die holder of circular stretching die, remove roll-box and set up the bracing wire mould, can manufacture the circular cross-section wire, realized a tractor serves several purposes, user's production cost reduces, and has great economic benefit.
4, adopt guide wheel track following winding displacement technology in the Full-automatic double-deck take-up, guaranteed the equidirectional dense arrangement of shaped conductor fully, and controlled upset and torsional deformation.
Below in conjunction with example in detail the utility model.
The accompanying drawing explanation
Fig. 1 is Facad structure schematic diagram of the present utility model;
Fig. 2 is plan structure schematic diagram of the present utility model;
Fig. 3 is equipment connecting relation schematic diagram of the present utility model;
Number in the figure: 1-tensile part, 2-rolled parts, 3-orthopaedic component, 4-circular stretching die, 5-roll-box, 6-actinobacillus device, 7-take-up.
Embodiment
As shown in Figure 1 and Figure 2, a kind of process equipment of odd-shaped cross section wire, it comprises tensile part 1, rolled parts 2 and the orthopaedic component 3 be disposed in order, and described tensile part 1 is circular stretched film 4, and described rolled parts 2 is roll-box 5; Roll-box 5 mounting structures of described rolled parts 2 are identical with the mounting structure of the circular stretched film 4 of tensile part 1, and roll-box 5 and circular stretched film 4 capable of interchanging positions are installed.The roll-box 5 of described rolled parts 2 is transverse rolling roll-box or the perpendicular roll-box that rolls.Described rolled parts 2 is by two similar transverse rolling roll-boxes of series connection or perpendicularly roll roll-box and form.The circular stretched film 4 of described tensile part 1 is 8 combinations.Described orthopaedic component 3 is special-shaped sizing die or circular sizing die.The front end of described tensile part 1, rolled parts 2 is equipped with actinobacillus device 6, and the rear end of described orthopaedic component 3 is equipped with take-up 7(as shown in Figure 3).Described actinobacillus device 6 is the double actinobacillus device.Described take-up 7 is the Full-automatic double-deck take-up.Described Full-automatic double-deck take-up adopts guide wheel track following wire arranging and collecting device.
Roll-box 5 is divided into to the transverse rolling case and perpendicular rolls case, according to the conductor cross-section shape and fixed.Fan-shaped, prismatic is applicable to transverse rolling, and S shape is applicable to perpendicular rolling.
Claims (9)
1. a cross section wire process equipment, it is characterized in that: this equipment comprises tensile part, rolled parts and orthopaedic component; Described tensile part is circular stretched film, and described rolled parts is roll-box; The roll-box mounting structure of described rolled parts is identical with the mounting structure of the circular stretched film of tensile part, and roll-box and circular stretched film capable of interchanging positions are installed.
2. cross section according to claim 1 wire process equipment is characterized in that: the roll-box of described rolled parts is transverse rolling roll-box or the perpendicular roll-box that rolls.
3. cross section according to claim 1 and 2 wire process equipment is characterized in that: described rolled parts is by two similar transverse rolling roll-boxes of series connection or perpendicularly roll roll-box and form.
4. cross section according to claim 1 wire process equipment, it is characterized in that: the circular stretched film of described tensile part is many combinations.
5. according to the described cross section of claim 1 or 4 wire process equipment, it is characterized in that: the circular stretched film of described tensile part is 8 combinations.
6. cross section according to claim 1 wire process equipment, it is characterized in that: described orthopaedic component is circular sizing die.
7. cross section according to claim 1 wire process equipment, it is characterized in that: the front end of described tensile part, rolled parts is equipped with actinobacillus device, and the rear end of described orthopaedic component is equipped with take-up.
8. cross section according to claim 7 wire process equipment, it is characterized in that: described actinobacillus device is the double actinobacillus device.
9. cross section according to claim 7 wire process equipment, it is characterized in that: described take-up is full-automatic guide wheel track following winding displacement double plate take-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200993674U CN203325570U (en) | 2013-03-05 | 2013-03-05 | Cross section lead processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200993674U CN203325570U (en) | 2013-03-05 | 2013-03-05 | Cross section lead processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203325570U true CN203325570U (en) | 2013-12-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013200993674U Expired - Fee Related CN203325570U (en) | 2013-03-05 | 2013-03-05 | Cross section lead processing equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN203325570U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020034300A1 (en) * | 2018-08-15 | 2020-02-20 | 浙江东尼电子股份有限公司 | Method for manufacturing enameled wire having rectangular cross section |
| WO2021057618A1 (en) * | 2019-09-24 | 2021-04-01 | 惠州市海韵电子有限公司 | Method for molding square-wire conductor |
-
2013
- 2013-03-05 CN CN2013200993674U patent/CN203325570U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020034300A1 (en) * | 2018-08-15 | 2020-02-20 | 浙江东尼电子股份有限公司 | Method for manufacturing enameled wire having rectangular cross section |
| WO2021057618A1 (en) * | 2019-09-24 | 2021-04-01 | 惠州市海韵电子有限公司 | Method for molding square-wire conductor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Located at the intersection of Bohai road 618000 Deyang City, Sichuan province Jingyang District Tianyuan Industrial Development Zone and Helan Road Patentee after: Deyang Dongjiagang intelligent equipment manufacturing Limited by Share Ltd Address before: Located at the intersection of Bohai road 618000 Deyang City, Sichuan province Jingyang District Tianyuan Industrial Development Zone and Helan Road Patentee before: Deyang East-best-port Mechanical & Electrical Equipment Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20190305 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |