CN2866074Y - Hollow wallboard one-time forming mould - Google Patents
Hollow wallboard one-time forming mould Download PDFInfo
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- CN2866074Y CN2866074Y CN 200520036044 CN200520036044U CN2866074Y CN 2866074 Y CN2866074 Y CN 2866074Y CN 200520036044 CN200520036044 CN 200520036044 CN 200520036044 U CN200520036044 U CN 200520036044U CN 2866074 Y CN2866074 Y CN 2866074Y
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- hollow wall
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Abstract
The utility model discloses a one-step forming die for hollow wallboard, involving die frame (10) and two mandrels (2) at least. In detail, die frame (10) is composed of two horizontal boards (11 and 12) and two vertical boards (13 and 14). All mandrels (20) are vertically deployed along die frame (10). The mandrel (20) is composed of single mandrel (21 and 22) with openable forcipated structure. Besides, the mandrel (20) has a support to keep proper opening of forcipated structures of single mandrel (21 and 22). For there is less component in mandrel, the utility model realizes more convenient and fast mandrel removal. Furthermore, it can be easily manufactured because of its greatly simplified mandrel component structure, thus drastically decreasing production cost on one-step forming of hollow wallboard.
Description
Technical field
The utility model relates to the mould that is used to produce Hollow wall plate.
Background technology
Hollow wall plate can alleviate built-loading significantly because in light weight, and has good heat insulation, insulation and sound insulation value, has therefore obtained utilization more and more widely under construction.The typical structure of Hollow wall plate is, have in the wallboard by a plurality of vertical in the middle of the cavity separated of floors, middle floor and wallboard upper and lower panel connect as one, and can strengthen structure of wall intensity.Be threading stringing in body of wall easily, on two horizontal side plates and middle floor of wallboard, offer a plurality of through holes that are provided with along wallboard longitudinal separation.In addition, with many wallboards splicings, also suitable male and female tenon can be set respectively on the two horizontal side plates of wallboard when making things convenient for wall construction.The ideal mode of production is, molds each position and the functional structure of wallboard by integral cast, so that wallboard has better structural strength.
The thickness of the upper and lower panel of existing Hollow wall plate is many about 8mm, for making panel structure intensity up to standard, has to wallboard is designed to have the structure of two vertical end plates.In producing, can remove the core that is used for the forming wall plate internal cavities, on these two vertical end plates, offer the longitudinal hole that a plurality of edges are horizontally arranged at interval.For the needs that satisfy structural strength, these longitudinal holes are less than the cross section of wallboard internal cavities, and this has just brought core to remove technical problem difficult and that middle floor is difficult to moulding.Therefore, present most of factories can only adopt manual multistep molding or middle floor is shifted to an earlier date prefabricated production technology, and product quality can not get guaranteeing, also can't realize mechanization production.
For solving the difficult problem that core removes, people constantly improve at the mould to Hollow wall plate all the time, in the hope of realizing the one-shot forming of Hollow wall plate veritably.For example, be in the utility model patent specification on October 20th, 2004 in Chinese patent notification number CN2649298Y, Granted publication day, disclose the mould that a kind of name is called " hollow light weight partition wall batten one-shot forming mould ".Use this shaping mould prodigiosin to realize the one-shot forming of hollow light weight partition wall batten veritably, each position slurry of the wallboard of being produced is filled full, have good bulk strength and presentation quality, and demoulding ratio is easier to.This mould also can make traditional production process be simplified, and can alleviate labor strength, has improved production efficiency, and can be supporting with pouring device, conveying device, baking drying device etc. easily, forms automatic or semi-automatic production line.In this mould; core comprises each the one group last loose tool of being made up of at least one loose tool unit, time loose tool that is separately positioned on the support bar upper and lower, the middle floor of wallboard and on cross through hole respectively by floor gap and the cast molding of floor boss between the side of two adjacent loose tool substrates of adjacent loose tool unit.Wherein, the typical collocation form of floor boss is, the floor boss is formed by four lip-deep in opposite directions 4 projection section amalgamations of template such as being arranged on upper left inner tube of a tyre template, lower-left inner tube of a tyre template, upper right inner tube of a tyre template, bottom right inner tube of a tyre template, and the quantity of the cross through hole on the inner floor of the quantity of floor boss and wallboard is identical.For improving the service life of core, the general steel plates that adopt of loose tool plate are made more, because its surface configuration complexity causes it to make comparatively difficulty, the template production cost is higher.In addition, because it is more to form the number of components of core, core removes and still need take the long time, and its demoulding convenience is still treated further raising.
Along with promulgation and the enforcement of the standard JG/T169-2005 of new nation, the thickness of Light trabs upper and lower panel should be greater than 12mm, and this has just brought possibility for the demoulding convenience that further improves mould by the structure that changes Hollow wall plate.By increasing the thickness of Light trabs upper and lower panel, perhaps increase the quantity of middle floor, two vertical tip plate configurations of cancellation wallboard also can satisfy the structure of wall requirement of strength.Therefore, the wallboard internal cavities can be straight-through with two longitudinal terminal surfaces of cross section and wallboard completely, and it is more convenient and easy by the improvement design to core it to be removed.
The utility model content
Technical problem to be solved in the utility model provides a kind of its core and removes more convenient and easy Hollow wall plate one-shot forming mould.
The technical scheme that its technical problem that solves the utility model adopts is: Hollow wall plate one-shot forming mould of the present utility model, comprise framed and at least two cores, framedly assemble by two horizontal deckle boards and two vertical deckle boards, each core is along framed vertical setting, the thickness of interval wallboard cross side plate between core sidewall and the vertical deckle board inwall, the thickness of interval wallboard intermediate rib plate between the adjacent two core sidewalls is characterized in that: but described core is formed by two core monomer edge assemblies with the pincerlike body structure of opening and closing; Also be provided with the supporter that makes the pincerlike body of core monomer keep certain opening width in the core.
After taking technique scheme, along with the dismounting of supporter, the pincerlike body of one of two core monomers is slightly inwardly closed during the demoulding, makes two core monomers remove edge assembly state, extract this core monomer out from the wallboard internal cavities after, another core monomer also can be extracted out easily.Reduce owing to form the number of components of core, thus core remove more convenient, quick.
As improvement of the technical scheme, the pincerlike body of two monomer cores can preferably adopt such structure, be the pincerlike body of described monomer core by constituting by the hinged upper plate of hinge, lower plate, but two upper plates, two lower plates are pieced together with the inclined end face contact edge that matches at pincerlike body opening and closing one end in a horizontal side.
As further improvement in the technical proposal, for improving the convenience of form removal, described supporter can preferably adopt such structure, be at least two piece support bars of described supporter for being provided with along framed longitudinal separation, support bar upper edge axially spaced-apart is provided with at least two group wing plates, wing plate radially extends to the support bar both sides, offers the foramen alare that passes for support bar, wing plate on two vertical deckle boards, then offers respectively on each core, middle boss and the corresponding foramen alare of vertical deckle board foramen alare.
The beneficial effects of the utility model are reduce owing to form the number of components of core, so core remove more convenient, quick; Greatly simplify owing to form the structure of each member of core, make its making more easy, can reduce the production cost of Hollow wall plate one-shot forming mould by a relatively large margin.
Description of drawings
This specification comprises following 13 width of cloth accompanying drawings:
Fig. 1 is the structural representation of Hollow wall plate;
Fig. 2 is the cutaway view along A-A section among Fig. 1;
Fig. 3 is the cutaway view along B-B section among Fig. 1;
Fig. 4 is the structural representation after framed assembling is finished in the utility model Hollow wall plate one-shot forming mould;
Fig. 5 is the structural representation of the utility model Hollow wall plate one-shot forming mould core mould;
Fig. 6 is the structural representation of middle boss in the utility model Hollow wall plate one-shot forming mould;
Fig. 7 is the structural representation of support bar in the utility model Hollow wall plate one-shot forming mould;
Fig. 8 is the structural representation after the utility model Hollow wall plate one-shot forming module dress is finished;
Fig. 9 be the utility model Hollow wall plate one-shot forming mould framed in the drawing in side sectional elevation of the vertical deckle board of a side;
Figure 10 is the drawing in side sectional elevation of the vertical deckle board of the framed middle opposite side of the utility model Hollow wall plate one-shot forming mould;
Figure 11 is the drawing in side sectional elevation of the utility model Hollow wall plate one-shot forming mould;
Figure 12 is the drawing in side sectional elevation of a core monomer in the utility model Hollow wall plate one-shot forming core rod mould;
Figure 13 is the drawing in side sectional elevation of another core monomer in the utility model Hollow wall plate one-shot forming core rod mould.
Parts among the figure, position and numbering: longitudinal terminal surface 1a, longitudinal terminal surface 1b, horizontal side plate 2a, horizontal side plate 2b, top panel 3a, lower panel 3b, longitudinal hole 4, cross through hole 5a, cross through hole 5b, middle floor 6, cross through hole 6a, female tenon 7a, public tenon 7b, framed 10, horizontal deckle board 11, longitudinal hole 11a, horizontal deckle board 12, longitudinal hole 12a, vertical deckle board 13, vertical deckle board boss 13a, trapezoid boss 13b, vertical deckle board 14, vertical deckle board boss 14a, wedge shape edge strip 14b, support bar 15, handle 15a, wing plate 15b, alignment pin 15c, foramen alare 16, middle boss 17, foramen alare 17a, support bar 18, core 20, foramen alare 20a, monomer core 21, upper plate 21a, lower plate 21b, hinge 21c, monomer core 22, upper plate 22a, lower plate 22b, hinge 22c.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
At first, the structure of Hollow wall plate is described, this will help to be expressly understood more the technical solution of the utility model and every technical measures.As Fig. 1, Fig. 2, shown in Figure 3, Hollow wall plate molds each position of wallboard by integral cast, as the horizontal side plate 2a among the figure, laterally side plate 2b, top panel 3a, lower panel 3b and middle floor 6.Promulgation and enforcement along with the standard JG/T169-2005 of new nation, two vertical tip plate configurations cancelling traditional Hollow wall plate also can satisfy the structure of wall requirement of strength, the longitudinal hole 4 that therefore a plurality of perforations are set between two longitudinal terminal surface 1a, the longitudinal terminal surface 1b of wallboard can become new typical structure, floor 6 in the middle of adjacent longitudinal hole 4 constitutes.Based on this, be convenient in body of wall the threading stringing, on two horizontal side plate 2a, the 2b and middle floor 6 of wallboard, offer a plurality of cross through hole 5a, 5b, cross through hole 6a that are provided with along wallboard longitudinal separation respectively.Further, with many wallboards splicings, on two horizontal side plate 2a, the 2b of wallboard suitable female tenon 7a, public tenon 7b can be set respectively also when making things convenient for wall construction.
Obviously, in this explanation in the book, above-mentioned " laterally side plate 2a ", " laterally side plate 2b ", " top panel 3a ", " lower panel 3b " and middle floor terms such as " 6 " only are meant the corresponding site that has on the integrally-built Hollow wall plate, do not show that they are the individual members that can be separated from each other.
As shown in Figure 8, Hollow wall plate one-shot forming mould of the present utility model comprises framed 10 and at least two cores 20.As shown in Figure 4, framed 10 are assembled by 11,12 and two vertical deckle boards 13,14 of two horizontal deckle boards.As shown in Figure 8, the vertical setting of each core 20 along framed 10 is used to water each longitudinal hole 4 that casts out Hollow wall plate.As shown in figure 11, the thickness of interval wallboard cross side plate 2a, 2b is used to water two horizontal side plate 2a, the 2b that cast out Hollow wall plate between core 20 sidewalls and vertical deckle board 13,14 inwalls.As shown in figure 11, the thickness of interval wallboard intermediate rib plate 6 between adjacent two cores, 20 sidewalls is used to water each the middle floor 6 that casts out Hollow wall plate.As shown in figure 11, the upper and lower surface of core 20 and framed 10 upper and lower port spacing Hollow wall plate top panel 3a, the thickness of lower panel 3b are respectively applied for and water top panel 3a, the lower panel 3b that casts out Hollow wall plate.Generally speaking, be convenient framed 10 assembling, two horizontal deckle boards 11,12 should have identical height with two vertical deckle boards 13,14.But also can have different height, for example, after framed 10 assemblings were finished, the end limit of two vertical deckle boards 13,14 exceeded the end limit of two horizontal deckle boards 11,12, and the part that exceeds can be as the guide frame of mechanical material-feeding mechanism or scraping mechanism.
As shown in figure 11, but core 20 piece together by two core monomer 21,22 edges with the pincerlike body structure of opening and closing and form, also be provided with the supporter that makes core monomer 21,22 pincerlike bodies keep certain opening width in the core 20.Along with the dismounting of supporter, the pincerlike body of core monomer 21 is slightly inwardly closed during the demoulding, makes two core monomers 21,22 remove edge assembly state, extracts core monomer 21 out at the longitudinal hole 4 from Hollow wall plate, and another core monomer 22 also can be extracted out easily.This shows, compare that the number of components that the utility model is formed core 20 reduces, so it removes more convenient, quick with existing mould.
Shown in Figure 12, Figure 13 is a kind of concrete structure that core monomer 21,22 can preferably adopt.As shown in figure 12, described monomer core 21 pincerlike bodies are by constituting by hinge 21c hinged upper plate 21a, lower plate 21b in a horizontal side.As shown in figure 13, described monomer core 22 pincerlike bodies are by constituting by hinge 22c hinged upper plate 22a, lower plate 22b in a horizontal side.As shown in figure 11, but two upper plate 21a, 22a, two lower plate 21b, 22b piece together with the inclined end face contact edge that matches at pincerlike body opening and closing one end.
The longitudinal length of core 20 can equate with the distance between two horizontal deckle board 11,12 inwalls, i.e. after shaping mould assembling was finished, two longitudinal terminal surfaces of core monomer 21,22 were pressed on the inwall of two horizontal deckle boards 11,12 respectively and keep in touch with it.Under this kind situation, as shown in figure 11, in shaping mould when assembling, will be provided with support bar 18 between the lower surface of core monomer 21,22 and framed 10 lower end actinal surfaces.
The longitudinal length of core 20 also can equal or be longer than the distance between two horizontal deckle board 11,12 outer walls, and on horizontal deckle board 11,12, offer at least two the corresponding to longitudinal hole 11a of the cross section with core 20,12a respectively at interval, two longitudinal ends of core 20 are inserted in longitudinal hole 11a, the 12a respectively and support thereon.This method also makes the location of each core 20 more accurate and simple in the shaping mould assembling process except that being reduced to as best one can pattern the number of components.
Described supporter can adopt the back-up block with certain-length that can fill in the core 20, the pincerlike body of its core monomer 21,22 keeps certain opening width after by bracer core 20 assembling being finished, then pull out back-up block during the demoulding, make core monomer 21, the 22 pincerlike bodies can inside closed certain angle, thereby can in Hollow wall plate longitudinal hole 4, respectively core monomer 21,22 be pulled out, realize removing of core 20.Fig. 7, Figure 11 show a kind of preferred construction of described supporter, as this two diagram, described supporter is at least two support bars 15 that are provided with along framed 10 longitudinal separations, support bar 15 upper edge axially spaced-aparts are provided with at least two group wing plate 15b, wing plate 15b radially extends to support bar 15 both sides, offering the foramen alare 16 that passes for support bar 15, wing plate 15b on the vertical deckle board 13,14, then opening on each core 20 and be respectively equipped with and foramen alare 16 corresponding foramen alare 20a, 17a.Wing plate 15b is suitable along the width of axial length of support bar 15 and core monomer 21,22 pincerlike intracoelomic cavities.One end of support bar 15 is fixedly connected with for the handle 15a that grips.As shown in Figure 7, in the assembled formation mold process, penetrate support bar 15 by vertical deckle board 14 1 lateral longitudinal deckle boards 13 1 sides, after each wing plate 15b enters the pincerlike intracoelomic cavity of each core 20, by turning handle 15a each wing plate 15b is withstood on the upper and lower wall of pincerlike intracoelomic cavity, pincerlike body keeps under the situation of certain opening width, and the upper and lower surface of core 20 is the level of state.The stroke that penetrates of support bar 15 is controlled by the alignment pin 15c that is arranged near handle 15a one end place.
After taking above technical measures, can go out to have the Hollow wall plate of basic structure by the integral cast one-shot forming.On this basis, after taking following technical measures, also can water and cast out the cross through hole of being convenient to the threading stringing, and the male and female tenon structure of being convenient to body of wall assembling construction.
As Fig. 9, shown in Figure 10, on the inwall of vertical deckle board 13,14, be set with at least two vertical deckle board boss 13a, 14a along its longitudinal separation respectively.As shown in figure 11, the end face of vertical deckle board boss 13a, 14a contacts with core 20 sidewalls, can water each the cross through hole 5b on the horizontal side plate 2b of each cross through hole 5a, Hollow wall plate that casts out on the horizontal side plate 2a of Hollow wall plate by each vertical deckle board boss 13a, 14a.As shown in figure 11, in each core 20, boss 17 in the middle of its longitudinal separation is provided with at least two between the two adjacent sidewalls can water each the cross through hole 6a that casts out on the intermediate rib plate 6 by boss 17 in the middle of each.As Fig. 9, shown in Figure 10, foramen alare 16 connects corresponding deckle board boss 13a, 14a.As shown in Figure 6, then open on the middle boss 17 and be respectively equipped with and foramen alare 16 corresponding foramen alare 20a, 17a.Adopt the mode that removably connects between middle boss 17 and the core 20, can pass through connecting elements (as screw etc.) connects, also can pass through syndetons such as grafting, clamping connects, boss 17 in the middle of can also making with rubber, make it to have certain elasticity, thereby can be clamped between 20 liang of adjacent sidewalls of each core.
As Fig. 9, shown in Figure 11, the inwall of vertical deckle board 14 has the trapezoid boss 13b that is used for the female tenon 7a of moulding Hollow wall plate.As Figure 10, shown in Figure 11, the upper/lower terminal of vertical deckle board 13 inwalls respectively is provided with a wedge shape edge strip 14b who is used for the public tenon 7b of moulding Hollow wall plate.
It is pointed out that top described principles more of the present utility model that just explain through diagrams, because the those of ordinary skill in constructed field is easy to carry out on this basis some modifications and change.Therefore, this specification be not be the utility model to be confined to shown in and in described concrete structure and the scope of application, so every the corresponding modify and equivalent that might be utilized all belongs to the claim that the utility model is applied for.
Claims (9)
1, Hollow wall plate one-shot forming mould, comprise framed (10) and at least two cores (20), framed (10) are by two horizontal deckle boards (11,12) and two vertical deckle boards (13,14) assemble, each core (20) is along vertical setting of framed (10), core (20) sidewall and vertical deckle board (13,14) Hollow wall plate horizontal side plate (2a in interval between the inwall, thickness 2b), the thickness of floor (6) in the middle of the Hollow wall plate at interval between adjacent two cores (20) sidewall is characterized in that: described core (20) but by two core monomers (21 with the pincerlike body structure of opening and closing, 22) the edge assembly forms; Also be provided with in the core (20) and make the pincerlike body of core monomer (21,22) keep the supporter of certain opening width.
2, Hollow wall plate one-shot forming mould according to claim 1 is characterized in that: the pincerlike body of described monomer core (21) is by constituting by the hinged upper plate (21a) of hinge (21c), lower plate (21b) in a horizontal side; The pincerlike body of described monomer core (22) is by constituting by the hinged upper plate (22a) of hinge (22c), lower plate (22b) in a horizontal side; Two upper plates (21a, 22a), two lower plates (21b, 22b) but piece together with the inclined end face contact edge that matches at pincerlike body opening and closing one end.
3, Hollow wall plate one-shot forming mould according to claim 1 is characterized in that: spaced apartly respectively on the described horizontal deckle board (11,12) be provided with at least two corresponding to longitudinal holes of cross section (11a, 12a) with core (20).
4, Hollow wall plate one-shot forming mould according to claim 3, it is characterized in that: the longitudinal length of described core (20) equals or is longer than distance between two horizontal deckle boards (11, the 12) outer wall, and two longitudinal ends of core (20) are inserted in respectively and are supported on the longitudinal hole (11a, 12a).
5, Hollow wall plate one-shot forming mould according to claim 1, it is characterized in that: be set with at least two vertical deckle board boss (13a, 14a) along its longitudinal separation respectively on the inwall of described vertical deckle board (13,14), the end face of this vertical deckle board boss (13a, 14a) contacts with core (20) sidewall; In described each core (20), boss (17) in the middle of its longitudinal separation is provided with at least two between the two adjacent sidewalls.
6, Hollow wall plate one-shot forming mould according to claim 5 is characterized in that: at least two piece support bars (15) of described supporter for being provided with along framed (10) longitudinal separation; Support bar (15) upper edge axially spaced-apart is provided with at least two group wing plates (15b), and wing plate (15b) radially extends to support bar (15) both sides; Offering the foramen alare (16) that passes for support bar (15), wing plate (15b) on the vertical deckle board (13,14), then opening on each core (20), the middle boss (17) and be respectively equipped with and the corresponding foramen alare of foramen alare (16) (20a), (17a).
7, Hollow wall plate one-shot forming mould according to claim 6 is characterized in that: described wing plate (15b) is suitable along the width of axial length of support bar (15) and the pincerlike intracoelomic cavity of core monomer (21,22).
8, according to claim 5 or 7 described Hollow wall plate one-shot forming moulds, it is characterized in that: an end of described support bar (15) is fixedly connected with for the handle (15a) that grips, and is provided with the alignment pin that penetrates stroke (15c) that is used to control support bar (15).
9, Hollow wall plate one-shot forming mould according to claim 1 is characterized in that: the inwall of described vertical deckle board (14) has the trapezoid boss (13b) that is used for the female tenon of moulding Hollow wall plate (7a); The upper/lower terminal of described vertical deckle board (13) inwall respectively is provided with a wedge shape edge strip (14b) that is used for the public tenon of moulding Hollow wall plate (7b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520036044 CN2866074Y (en) | 2005-11-08 | 2005-11-08 | Hollow wallboard one-time forming mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520036044 CN2866074Y (en) | 2005-11-08 | 2005-11-08 | Hollow wallboard one-time forming mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2866074Y true CN2866074Y (en) | 2007-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520036044 Expired - Fee Related CN2866074Y (en) | 2005-11-08 | 2005-11-08 | Hollow wallboard one-time forming mould |
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| Country | Link |
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| CN (1) | CN2866074Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101462300B (en) * | 2009-01-22 | 2011-03-30 | 陈校兴 | Mold for shaping prefabricated thin-wall exhaust passage |
-
2005
- 2005-11-08 CN CN 200520036044 patent/CN2866074Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101462300B (en) * | 2009-01-22 | 2011-03-30 | 陈校兴 | Mold for shaping prefabricated thin-wall exhaust passage |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |