CN114953119B - Fabricated prefabricated composite floor slab manufacturing die and manufacturing method thereof - Google Patents

Fabricated prefabricated composite floor slab manufacturing die and manufacturing method thereof Download PDF

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Publication number
CN114953119B
CN114953119B CN202210872605.4A CN202210872605A CN114953119B CN 114953119 B CN114953119 B CN 114953119B CN 202210872605 A CN202210872605 A CN 202210872605A CN 114953119 B CN114953119 B CN 114953119B
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China
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plate
oil
die
sliding
piece
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CN114953119A (en
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陈凡
高正勇
崔小飞
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Chongqing Industrial Co ltd Of China Construction Second Engineering Bureau
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China Construction Second Engineering Bureau Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0032Moulding tables or similar mainly horizontal moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0055Mould pallets; Mould panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/388Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The invention relates to a manufacturing die and a manufacturing method of an assembled prefabricated composite floor slab, which comprises a bottom plate and is characterized in that: a bottom die capable of vibrating is arranged in a hollow groove formed in the middle of the bottom plate, a complete filling die is formed between the bottom die and the side die assembly on the bottom plate, and the lower end of the bottom plate is connected with the base through a support column. The invention can solve the problems that in the demoulding step in the prior art, only the separation between the mould structure and the floor slab is considered, the step of spraying oil before pouring is not considered, the bonding degree between the formed floor slab and the mould is improved due to the uneven spraying of the oil inside the mould, the edge of the floor slab is easily damaged and damaged during the forced demoulding between the mould and the floor slab, when concrete is poured into the mould, the concrete is only uniformly poured into the mould, the concrete compactness and the problem of air bubbles in the concrete are not considered, the internal structure of the concrete is loose after the concrete is solidified and formed by a direct pouring mode, and the like.

Description

Fabricated prefabricated composite floor slab manufacturing die and manufacturing method thereof
Technical Field
The invention relates to the technical field of assembly type building processing, in particular to a manufacturing die and a manufacturing method of an assembly type prefabricated composite floor slab.
Background
The prefabricated building is a building which is formed by transferring a large amount of field operation work in the traditional building mode to a factory, processing and manufacturing building components and accessories (such as floor slabs, wall plates, stairs, balconies and the like) in the factory, transporting the building components and accessories to a building construction site, and assembling and installing the building components and the accessories on the site in a reliable connection mode.
The mould is needed in the process of manufacturing the prefabricated composite floor slab, and in the existing mould, such as Chinese patent with publication number CN112497440A, the mould comprises a conveying device, a forming device, an adjusting device and a mould opening device, wherein the upper end of the conveying device is provided with the forming device, the front side and the rear side of the forming device are symmetrically provided with the mould opening device, the adjusting device is arranged above the forming device, the forming device in the mould is provided with a sealing mechanism which can inflate an annular air bag through an air pump to expand the annular air bag, so that the joint of a steel bar and a forming side plate is sealed, the loss of moisture in concrete slurry is prevented, the problem of insufficient sealing performance in the traditional casting mould is solved, and the upper clamping mechanism and the lower clamping mechanism tightly connect the forming device and the adjusting device in a clamping connection mode, the installation is very convenient with the dismantlement, has saved the time consumption of mould equipment process to production efficiency has been improved, forming device in be provided with demoulding mechanism, realize quick movable plate and the coincide floor separation of solidification shaping, reduced the degree of difficulty of drawing of patterns, the mould opening device can realize the separation between forming device and the adjusting device fast, improved the efficiency of the drawing of patterns greatly, thereby improved the efficiency that the coincide floor was pour.
In the prior art, the sealing effect, the quick assembly and disassembly and the demolding speed of concrete poured into the mold are achieved, but in the demolding step in the prior art, only the separation between the mold structure and the floor slab is considered, and the step of oil injection before pouring is not considered, so that the bonding degree between the formed floor slab and the mold is improved due to the uneven oil injection inside the mold, the demolding difficulty is increased, the damage and the damage of the edge of the floor slab are easily caused during the forced demolding between the mold and the floor slab, and the quality of the floor slab is reduced; in the second aspect, when concrete is poured into a mold (a hollow frame body), the concrete is only uniformly poured into the mold, the problems of concrete compactness and air bubbles in the concrete are not considered, the concrete is loose in internal structure after being solidified and formed in a direct pouring mode, gaps and holes exist in multiple positions of the concrete, and accordingly the quality of a floor slab is greatly reduced.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a prefabricated coincide floor preparation mould of assembled, includes the bottom plate, but is provided with the die block that shakes in the dead slot that the bottom plate middle part was seted up, constitutes complete filling mould between the die block and the side forms subassembly on the bottom plate, and the lower extreme of bottom plate passes through the support column and is connected with the base.
The die block include vibrations board, U type frame, the needle stabs the subassembly, claps and beats frame and cam mechanism, the vibrations board slides from top to bottom and sets up in the dead slot, evenly seted up the filling hole on the vibrations board, the needle that is located the filling hole stabs the subassembly and evenly installs on U type frame, U type frame is installed on the bottom plate, fixes and claps the frame and cooperate with cam mechanism at vibrations board lower extreme, cam mechanism installs the lower extreme at the bottom plate.
The side die component comprises an adjusting mechanism, a square-type side die, a fuel injection mechanism, a sliding seat, a sliding track, a locking piece, a linkage mechanism, an electric slider, a power supply group, a butt joint piece and a fuel outlet plate, the square-type side die arranged on a bottom plate is matched and connected with the adjusting mechanism, the adjusting mechanism is used for demolding between the square-type side die and a prefabricated composite floor slab, the sliding track is symmetrically arranged at the front end and the rear end of the bottom plate, the sliding seat is arranged between the sliding tracks in a sliding way, the sliding seat is provided with the rotatable fuel outlet plate, the outer end surface of the fuel outlet plate is uniformly provided with fuel outlets, the fuel injection mechanism is arranged between the fuel outlet plate and the sliding seat, the locking piece is arranged at the front end and the rear end of the fuel outlet plate, the locking piece is matched and connected with the linkage mechanism arranged on the bottom plate, the outer part of the linkage mechanism is covered with a dust cover, the linkage mechanism corresponds to the position of the power supply group, the power supply group is electrically connected with the electric slider arranged on the bottom plate, slide on the electronic slider and be provided with the butt joint piece, position between butt joint piece and the locking piece is corresponding, in floor manufacture process, it is the linkage structure of bimorph to go out the oiled-plate, adjust into oil-out horizontal state down when the oil spout, later carry out horizontal displacement, spout fluid from the hydraulic fluid port blowout down through oil injection mechanism, carry out the oil spout and handle, before concrete placement, it resets to go out the oiled-plate, act as partly side forms structure in the type side forms of returning this moment, to the existence of bubble in the concrete, poke the motion through the needle of vibrations and intermittent type formula, the production of bubble has been reduced.
Further, the needle stab subassembly including pack the post, press the clamp plate, the extruded article, stretch out, the lower extreme of packing the post is installed on U type frame, pack the inside sliding tray who offers of post and slide from top to bottom and be provided with the extruded article, be connected with reset spring between the upper end of extruded article and the sliding tray, reset spring keeps the trend of pushing downwards to the extruded article throughout, the lower extreme of extruded article cooperatees with pressing the clamp plate, the middle part of pressing the clamp plate is through round pin axle and packing the leg joint, movable groove has been seted up to both ends symmetry about packing the post, horizontal slip sets up stretching out in movable groove and cooperatees with the extruded article, the stretching out that stretches out is used for stabbing garrulous bubble.
Furthermore, the up end of filling post and the up end of the vibrations board of initial position be in same horizontal plane, guaranteed the roughness of vibrations board up end, when the mould was constituteed with returning the type side forms to the vibrations board, the up end of filling post and the up end of the vibrations board of initial position were in the setting of same horizontal plane, guaranteed the roughness of terminal surface under the concrete, initial state's according to the structure of pressing the board outside-in for gradually downward sloping.
Further, the piece that stretches out establish the spring including connecting the needle, the cover, connect needle horizontal slip and set up at the activity inslot, connect the needle sealed slip and set up at the activity inslot, the condition of concrete infiltration activity inslot has been reduced, it establishes the spring to be connected with the cover between limiting plate at connection needle middle part and the activity groove, the one end that the needle point was kept away from to the connection needle is the extrusion piece of spheroid structure, the design of spheroid structure has reduced and has extrudeed the degree of difficulty between the groove, the extrusion groove has evenly been seted up on the extrusion piece, the inclined plane and the extrusion piece cooperation in extrusion groove are connected, vibrations from top to bottom through the vibrations board drive the connection needle intermittent type and stretch out, thereby reach the mesh of stabbing the bubble, the compactness is improved.
Further, cam mechanism include driving motor and cam, driving motor passes through the motor cabinet and installs the lower extreme at the bottom plate, installs the cam on driving motor's the output shaft, the cam with pat the frame and cooperate, the cam of initial position will shake the board top to the top.
Through adopting above-mentioned technical scheme, drive the cam through driving motor and rotate, according to the cam motion principle, pivoted cam drives beats frame, vibrations board and shakes about synchronous to carry out closely knit processing to the concrete.
Furthermore, the adjusting mechanism comprises a corner frame, a sliding block, an angle rod, a return plate and an adjusting cylinder, a sliding groove is formed in the diagonal position of the bottom plate, the sliding block is arranged on the sliding groove in a sliding mode, the corner frame is installed at the upper end of the sliding block, the angle rod is connected between the lower end of the sliding block and the return plate through a hinge, and the adjusting cylinder is connected between the return plate and the base.
Further, the side forms of returning the type include two side forms, right side form and the left side mould, constitute the side form structure of returning the type structure between the side form of arranging around and the left side mould of arranging about, the right side mould, and be connected for sliding fit between side form, right side form, the left side mould and the corresponding turning frame, form complete plate body between play oil board and the left side mould, the sealed agrees with between the play oil board of vertical structure and the left side mould to left spacing template in the mould has been acted as.
Further, the oil injection mechanism include oil storage frame, micropump and flexible pipe, the oil storage frame is installed on the sliding seat, and the oil storage frame is installed with the feed liquor position intercommunication of installing the micropump in sliding seat one side, be connected with flexible pipe between the delivery chamber in the play liquid position of micropump and the oil outlet plate, and the oil-out is linked together with the delivery chamber, enter into the delivery chamber behind the flexible pipe through the fluid input of micropump in with the oil storage frame, and spout from the oil-out to carry out the oil spout to the inside of returning the type limit mould and handle.
Further, the locking piece include the plectane, connect rack and butt joint subassembly, the axis of rotation is installed to the front and back terminal surface that goes out the oiled-plate, the axis of rotation is connected for the bearing with the sliding seat, the plectane is installed to the one end that the oiled-plate was kept away from to the axis of rotation, the edge of plectane is installed and is connected the rack, the outer terminal surface of plectane is provided with the butt joint subassembly, the butt joint subassembly of initial position is from last down running through and has been seted up square butt joint groove.
Furthermore, the linkage mechanism comprises a linkage cylinder, a rack plate and a conductive block, wherein the rack plate is installed at the ejection end of the linkage cylinder of the bottom plate, the rack part of the rack plate is meshed with the connecting rack, and the outer side of the rack plate is connected with the conductive block through an insulating rod.
Furthermore, the power supply group comprises an insulating frame, a power supply group and two conductive components, the insulating frame is arranged on the outer surface of the electric sliding block, the power supply group and the conductive components are sequentially arranged in the insulating frame, the power supply group, the conductive components and the electric sliding block are connected in series through wires, adjacent conductive components are not contacted, and the conductive components correspond to the conductive blocks in position.
Further, the butt joint piece include the carriage, joint spare, the spring telescopic link, the unblock pole, it is provided with the carriage to slide on the electronic slider, the inner chamber of carriage slides from top to bottom is provided with joint spare, and be connected with the spring telescopic link between joint spare and the inner chamber middle part, the spring telescopic link remains the trend of outside promotion to joint spare throughout, joint spare and the unblock pole of deepening the inner chamber between the joint cooperation, the unblock pole is installed on the inside wall of dust cover, the carriage includes fixed plate and salient piece, the upper end lateral wall fixed mounting of fixed plate has the salient piece, the position between salient piece and the square butt joint groove is corresponding.
In addition, the invention also provides a manufacturing method of the assembly type prefabricated composite floor slab manufacturing mold, which comprises the following steps of;
s1, oil injection: the locking piece and the descending linkage mechanism are in linkage fit to drive the oil outlet plate to turn over anticlockwise so that an oil outlet faces downwards, then the descending linkage mechanism is in contact with the power supply unit, the electric sliding block drives the butt joint piece to move rightwards so that the butt joint piece is inserted into the locking piece of the sliding seat, the sliding seat and the turned oil outlet plate synchronously move rightwards, oil is uniformly sprayed into the square side die through the oil spraying mechanism, and the oil is moved leftwards and reset after moving rightwards;
s2, placing: orderly placing the truss and the net piece into a back-type side die, and then placing a lifting hook and an embedded part into the back-type side die;
s3, cloth: conveying the concrete into a back-type side mould, and uniformly paving;
s4, compacting: the beating frame is intermittently beaten through the cam mechanism, so that the vibrating plate is driven to vibrate up and down, the newly poured concrete is vibrated to be compact, and the pin poking assembly intermittently extends out in the vibrating process of the vibrating plate so as to reduce the existence of bubbles in the concrete;
s5, demolding: after the solidification, the back-shaped side mold is driven by the adjusting mechanism to expand outwards integrally so as to be separated from the side wall of the solidified composite floor slab and fall off;
s6, stacking: the composite floor slabs are lifted in a lifting mode and conveyed to a specified position for stacking.
(II) advantageous effects
1. According to the fabricated prefabricated composite floor slab manufacturing die and the manufacturing method thereof, the oil injection function is added on the basis of the traditional demoulding, compared with the single structural forced demoulding, the oil injection reduces the demoulding difficulty, after concrete is poured, the compactness of concrete is improved and the existence of bubbles is reduced by vibrating the bottom of the concrete and poking the bubbles intermittently, so that the quality of the floor slab is greatly improved;
2. according to the fabricated prefabricated composite floor slab manufacturing die and the manufacturing method thereof, the oil outlet plate is of a dual-form linkage structure, the oil outlet plate is adjusted to be in a horizontal state with the downward oil outlet during oil injection, oil is conveyed into the oil outlet through the oil injection mechanism and is sprayed downwards, and the oil is uniformly sprayed into the reverse side die by being matched with the driving of the electric slider, so that the subsequent demolding difficulty is reduced, the oil outlet plate is moved leftwards to reset (in a vertical state) before concrete is poured after the oil injection is finished, the vertical oil outlet plate and the left side die form a complete plate surface, the oil outlet plate serves as a side die structure on one side of the reverse side die, and the dual-form structure of the oil outlet plate greatly improves the efficiency;
3. according to the fabricated prefabricated composite floor slab manufacturing mold and the manufacturing method thereof, the connecting pins are driven to intermittently extend (the vibration plate descends, the connecting pins extend, the vibration plate rises and the connecting pins retract) through the up-and-down vibration of the vibration plate, so that the purpose of breaking bubbles is achieved, and the compactness of concrete is improved by matching with the vibration plate in a vibration state.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a portion of the present invention;
FIG. 3 is a front cross-sectional view of the present invention;
FIG. 4 is a schematic view of a partial structure of the needle stamp assembly of the present invention;
FIG. 5 is a cross-sectional view of a power supply pack of the present invention;
FIG. 6 is a cross-sectional view of the docking member of the present invention;
FIG. 7 is an enlarged view of a portion of the invention at X of FIG. 3;
FIG. 8 is an enlarged view of a portion of the invention at Y of FIG. 1;
fig. 9 is a structural view of the prefabricated composite floor slab.
Description of the reference numerals: 1. a base plate; 2. bottom die; 3. a side form assembly; 21. a vibration plate; 22. a U-shaped frame; 23. a needle-stick assembly; 24. a beating frame; 25. a cam mechanism; 231. filling a column; 232. a pressing plate; 233. an extrusion; 234. a projecting member; 2341. a connecting needle; 2342. sleeving a spring; 251. a drive motor; 252. a cam; 31. an adjustment mechanism; 32. a back-shaped side die; 33. an oil injection mechanism; 34. a sliding seat; 35. a slide rail; 36. a locking member; 37. a linkage mechanism; 38. an electric slider; 39. a power supply set; 40. a docking member; 41. an oil outlet plate; 311. a corner frame; 312. a slider; 313. an angle lever; 314. a plate return; 315. an adjusting cylinder; 321. side molds; 322. a right side die; 323. a left side die; 331. an oil storage frame; 332. a micro-pump; 333. a telescopic pipe; 361. a circular plate; 362. connecting the racks; 363. a docking assembly; 371. a linkage cylinder; 372. a rack plate; 373. a conductive block; 391. an insulating frame; 392. a power pack; 393. a conductive component; 401. a carriage; 402. a clamping piece; 403. a spring telescopic rod; 404. and an unlocking rod.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
The present application is described in further detail below with reference to figures 1-9.
The embodiment of the application discloses prefabricated coincide floor of assembled preparation mould and preparation method thereof can carry out the oil spout in the mould, vibrations are closely knit and intermittent type formula needle stabs the bubble to improve drawing of patterns efficiency and shaping floor's quality, improved the practicality of this application greatly.
Referring to fig. 1-3, the prefabricated composite floor slab manufacturing mold disclosed in this embodiment includes a bottom plate 1, a bottom mold 2 capable of vibrating is disposed in a hollow groove formed in the middle of the bottom plate 1, a complete filling mold is formed between the bottom mold 2 and a side mold assembly 3 on the bottom plate 1, and the lower end of the bottom plate 1 is connected to a base 5 through a support column 4.
Die block 2 include vibrations board 21, U type frame 22, the needle stabs subassembly 23, pat frame 24 and cam mechanism 25, vibrations board 21 slides from top to bottom and sets up in the dead slot, evenly seted up the filling hole on vibrations board 21, the needle that is located the filling hole stabs subassembly 23 and evenly installs on U type frame 22, U type frame 22 is installed on bottom plate 1, fixes and to clap frame 24 and cam mechanism 25 and cooperate at vibrations board 21 lower extreme, cam mechanism 25 installs the lower extreme at bottom plate 1.
The side die assembly 3 comprises an adjusting mechanism 31, a back-type side die 32, an oil spraying mechanism 33, a sliding seat 34, a sliding rail 35, a locking piece 36, a linkage mechanism 37, an electric slider 38, a power supply group 39, a butt joint piece 40 and an oil outlet plate 41, wherein the back-type side die 32 arranged on the bottom plate 1 is matched and connected with the adjusting mechanism 31, the adjusting mechanism 31 is used for demoulding between the back-type side die 32 and a prefabricated laminated floor slab, the sliding rail 35 is symmetrically arranged at the front end and the rear end of the bottom plate 1, the sliding seat 34 is arranged between the sliding rails 35 in a sliding manner, the sliding seat 34 is provided with a rotatable oil outlet plate 41, oil outlets are uniformly arranged on the outer end surface of the oil outlet plate 41, the oil spraying mechanism 33 is arranged between the oil outlet plate 41 and the sliding seat 34, the locking piece 36 is arranged at the front end and the rear end of the oil outlet plate 41, the locking piece 36 is matched and connected with the linkage mechanism 37 arranged on the bottom plate 1, and a dust cover is covered outside the linkage mechanism 37, the linkage mechanism 37 corresponds to the position of the power supply set 39, the power supply set 39 is electrically connected with the electric slide block 38 arranged on the bottom plate 1, the butt joint piece 40 is arranged on the electric slide block 38 in a sliding mode, and the position between the butt joint piece 40 and the locking piece 36 corresponds to the position.
In the actual molding process, firstly, oil spraying treatment is carried out, firstly, the oil outlet plate 41 is driven to turn over anticlockwise through the matching of a gear between the locking piece 36 and the descending linkage mechanism 37, so that an oil outlet faces downwards, the descending linkage mechanism 37 is in contact with the power supply unit 39 to form a complete passage, the electric slider 38 drives the butt joint piece 40 to move rightwards after being electrified, so that the butt joint piece 40 is inserted into the locking piece 36 on the sliding seat 34, then the sliding seat 34 and the turned oil outlet plate 41 synchronously move rightwards, the oil is conveyed into the oil outlet plate 41 through the oil spraying mechanism 33 and sprayed out from the oil outlet, so that oil is uniformly sprayed into the back type side mold 32, the oil outlet plate 41 is driven to circularly move for a period through the electric slider 38 (the oil outlet plate moves rightwards and then moves leftwards to reset), after oil spraying is finished, the manufactured truss meshes and embedded pieces are orderly placed into the back type side mold 32, then the hook hangers and embedded pieces are placed into the back type side mold 32, then, the concrete is conveyed into the back-type side die 32 and is uniformly laid, then the cam mechanism 25 is used for intermittently beating the beating frame 24, so as to drive the vibrating plate 21 to vibrate up and down, further, the newly poured concrete is vibrated to be compact, in the vibrating process of the vibrating plate 21, the pin poking assemblies 23 intermittently extend out to reduce the existence of air bubbles in the concrete, solidification is waited after compaction, after solidification is waited, the back-type side die 32 is driven to wholly expand outwards through the adjusting mechanism 31, so that the back-type side die is separated from the side wall of the solidified laminated floor, the prefabricated laminated floor is manufactured, in the floor manufacturing process, the oil outlet plate 41 is of a dual-form linkage structure, the horizontal state with the downward oil outlet is adjusted during oil injection, then horizontal displacement is carried out, oil is sprayed out downwards from the oil port through the oil injection mechanism 33, oil injection treatment is carried out, before the concrete is poured, the oil outlet plate 41 is reset, acting as part of the side form structure in the reverse side form 32, the presence of air bubbles in the concrete is reduced by the shock and intermittent pin-poking motion.
Referring to fig. 4 and 7, in order to ensure that air bubbles in concrete are eliminated, the pin stamp assembly 23 includes a filling column 231, a pressing plate 232, an extruding member 233, and an extending member 234, the lower end of the filling column 231 is mounted on the U-shaped frame 22, the extruding member 233 is slidably disposed in a sliding groove formed in the filling column 231 up and down, a return spring is connected between the upper end of the extruding member 233 and the sliding groove, the return spring always keeps the downward pushing tendency of the extruding member 233, the lower end of the extruding member 233 is matched with the pressing plate 232, the middle of the pressing plate 232 is connected with the filling column 231 through a pin shaft, the left and right ends of the filling column 231 are symmetrically provided with a movable groove, the extending member 234 horizontally slidably disposed in the movable groove is matched with the extruding member 233, the extending member 234 is used for stamping broken air bubbles, the upper end surface of the filling column 231 and the upper end surface of the vibration plate 21 at the initial position are on the same horizontal plane, the flatness of the upper end surface of the vibration plate 21 is ensured, when the vibration plate 21 and the square-shaped side die 32 form a die, the upper end surface of the filling column 231 and the upper end surface of the vibration plate 21 at the initial position are arranged on the same horizontal plane, the flatness of the lower end surface of concrete is ensured, and the pressing plate 232 in the initial state is of a structure which is gradually inclined downwards from outside to inside.
Extension 234 including connecting needle 2341, the spring 2342 is established to the cover, connect needle 2341 horizontal slip and set up in the activity inslot, connect needle 2341 sealed slip and set up in the activity inslot, the condition of concrete infiltration to the activity inslot has been reduced, be connected with the cover between limiting plate and the activity groove at connection needle 2341 middle part and establish spring 2342, the one end of connecting needle 2341 keeping away from the needle point is the extrusion piece of spheroid structure, the design of spheroid structure has reduced and has extruded the degree of difficulty between the extrusion groove, the extrusion groove has evenly been seted up on the extrusion piece 233, the inclined plane and the extrusion piece cooperation in extrusion groove are connected.
In the actual bubble elimination process, at clap frame 24, under cam mechanism 25's cooperation, vibrations about vibrations board 21, thereby carry out closely knit processing to the concrete, when vibrations board 21 descends, can descend in step after the outside contact with press board 232, thereby press board 232's inboard upwards angle perk promotes extruded article 233 rebound, ascending extruded article 233 makes through the extrusion groove to the dummy block to connect needle 2341 and stretch out to the outside, thereby stab it when meetting the bubble, when vibrations board 21 goes back, extruded article 233 descends under reset spring's effect, connect needle 2341 and withdraw into the movable slot under the effect of cover spring 2342, vibrations about through vibrations board 21 drive and connect needle 2341 intermittent type and stretch out, thereby reach the mesh of stabbing the bubble, the closely knit degree has been improved.
Referring to fig. 3, the cam mechanism 25 includes a driving motor 251 and a cam 252, the driving motor 251 is mounted at the lower end of the base plate 1 through a motor base, the cam 252 is mounted on an output shaft of the driving motor 251, the cam 252 is engaged with the beating frame 24, and the cam 252 at the initial position pushes the vibration plate 21 to the uppermost end.
The cam 252 is driven to rotate by the driving motor 251, and the rotary cam 252 drives the beating frame 24 and the vibrating plate 21 to synchronously vibrate up and down according to the cam motion principle, so that the concrete is closely compacted.
Referring to fig. 3, the adjusting mechanism 31 includes a corner frame 311, a sliding block 312, an angle rod 313, a return plate 314 and an adjusting cylinder 315, a sliding groove is formed at a diagonal position of the bottom plate 1, the sliding block 312 is slidably disposed on the sliding groove, the corner frame 311 is mounted at the upper end of the sliding block 312, the angle rod 313 is connected between the lower end of the sliding block 312 and the return plate 314 through a hinge, and the adjusting cylinder 315 is connected between the return plate 314 and the base 5.
Referring to fig. 1, the double-sided die 32 includes two side dies 321, a right die 322 and a left die 323, the side dies 321 arranged in front and back, the left die 323 arranged in left and right, and the right die 322 form a side die structure of the double-sided structure, the side dies 321, the right die 322, the left die 323 and the corresponding corner frames 311 are connected in a sliding fit manner, a complete plate body is formed between the oil outlet plate 41 and the left die 323, and the oil outlet plate 41 of the vertical structure is in sealed fit with the left die 323, thereby serving as a left limiting template in the die.
When the demolding is needed, the adjusting cylinder 315 drives the shaping plate 314 to ascend, so that the angle extrusion rod 313 enables the sliding block 312 and the corner frame 311 to integrally expand and slide outwards, the side die 321, the right die 322 and the left die 323 are separated from each other, and the side die 321, the right die 322 and the left die 323 are separated from the corresponding floor edge, so that the demolding effect is achieved.
Referring to fig. 1, the oil spraying mechanism 33 includes an oil storage frame 331, a micro pump 332 and a telescopic pipe 333, the oil storage frame 331 is mounted on the sliding seat 34, the oil storage frame 331 is mounted in communication with a liquid inlet position of the micro pump 332 mounted on one side of the sliding seat 34, the telescopic pipe 333 is connected between a liquid outlet position of the micro pump 332 and a conveying cavity in the oil outlet plate 41, and an oil outlet is communicated with the conveying cavity.
The oil in the oil storage frame 331 is input into the telescopic pipe 333 through the micro pump 332, enters the conveying cavity, and is sprayed out from the oil outlet, so that oil spraying treatment is performed on the interior of the back side die 32.
Referring to fig. 8, the locking member 36 includes a circular plate 361, a connecting rack 362 and a docking assembly 363, a rotating shaft is installed on the front and rear end faces of the oil outlet plate 41, the rotating shaft is connected with the sliding seat 34 as a bearing, the circular plate 361 is installed on one end of the rotating shaft far away from the oil outlet plate 41, the connecting rack 362 is installed on the edge of the circular plate 361, the docking assembly 363 is installed on the outer end face of the circular plate 361, and a square docking groove is formed in the docking assembly 363 at the initial position in a penetrating manner from top to bottom.
Referring to fig. 8, the linkage mechanism 37 includes a linkage cylinder 371, a rack plate 372 and a conductive block 373, wherein the rack plate 372 is mounted at the ejection end of the linkage cylinder 371 mounted on the base plate 1, the rack portion of the rack plate 372 is engaged with the connecting rack 362, and the outer side of the rack plate 372 is connected to the conductive block 373 through an insulating rod.
Referring to fig. 5, the power supply set 39 includes an insulating frame 391, a power supply set 392 and two conductive elements 393, the insulating frame 391 is mounted on the outer surface of the electric slider 38, the power supply set 392 and the conductive elements 393 are mounted inside the insulating frame 391 in sequence, the power supply set 392, the conductive elements 393 and the electric slider 38 are connected in series through wires, adjacent conductive elements 393 are not in contact, and the conductive elements 393 correspond to the positions of the conductive blocks 373.
Referring to fig. 6, fig. 8 shows, butt joint piece 40 include carriage 401, joint piece 402, spring telescopic link 403, unblock pole 404, it is provided with carriage 401 to slide on the electronic slider 38, slide about carriage 401's the inner chamber and be provided with joint piece 402, and be connected with spring telescopic link 403 between joint piece 402 and the inner chamber middle part, spring telescopic link 403 keeps the trend of outside promotion to joint piece 402 all the time, joint piece 402 and the unblock pole 404 that gos deep into the inner chamber between the joint cooperation, unblock pole 404 is installed on the inside wall of dust cover, carriage 401 includes fixed plate and protruding piece, the upper end lateral wall fixed mounting of fixed plate has the protruding piece, the position between protruding piece and the square butt joint groove is corresponding.
Before oil injection, the rack plate 372 is driven to descend through the linkage cylinder 371, the rotating shaft and the oil outlet plate 41 are driven to rotate anticlockwise under the meshing matching of the rack plate 372 and the connecting rack 362, when the rack plate 372 descends to the lowest position, the oil outlet plate 41 is changed from a vertical state to a horizontal state (the square butt joint groove rotates ninety degrees synchronously, the opening of the square butt joint groove penetrates left and right), the oil outlet is vertical downwards, the conducting block 373 is in contact with the conducting component 393, at the moment, the power supply group 39 and the electric slider 38 form a complete passage, the electric slider 38 drives the sliding frame 401 to move right after being electrified so that the protruding block is clamped into the square butt joint groove, the clamping piece 402 and the butt joint component 363 form clamping locking under the elasticity of the spring telescopic rod, the sliding frame 401 continues to move right, the locking piece 36 synchronously moves right, the sliding seat 34 is driven to move right, oil is conveyed into the oil outlet plate 41 through the oil injection mechanism 33 and is sprayed out from the oil outlet, thereby evenly spout oil inside returning type side form 32, drive out oiled plate 41 cyclic movement a cycle through electric slider 38 (move to the right earlier the back and move to the left and reset), when the oiled plate 41 moves to the left in-process, unblock pole 404 deepens again in the inner chamber, contract in squeezing to the joint piece 402 that opens in reverse this moment and consequently with butt joint subassembly 363 unblock, after the unblock, carriage 401 continues to move to the left under electric slider 38's drive and until reseing, and the position of locking piece 36 keeps motionless, when the carriage 401 broke away from with the square butt joint groove completely (carriage 401 also moved to the left reset this moment), drive rack plate 372 through linkage cylinder 371 and rise, thereby drive oiled plate 41 reverse rotation makes it adjust into vertical state (reseing).
In addition, the invention also provides a manufacturing method of the assembly type prefabricated composite floor slab manufacturing mold, which comprises the following steps of;
s1, oil injection: the locking piece 36 and the descending linkage mechanism 37 are in linkage fit to drive the oil outlet plate 41 to turn over anticlockwise so that an oil outlet faces downwards, then the descending linkage mechanism 37 is in contact with the power supply unit 39, the electric sliding block 38 drives the butting piece 40 to move rightwards, the butting piece is inserted into the locking piece 36 of the sliding seat 34, the sliding seat 34 and the turned oil outlet plate 41 synchronously move rightwards, oil is uniformly sprayed into the square edge mould 32 through the oil spraying mechanism 33, and the oil moves leftwards and resets after moving rightwards;
s2, placing: orderly placing the truss and the net sheets into a back-type side mold 32, and then placing a hanging hook and an embedded part into the back-type side mold 32;
s3, cloth: conveying the concrete into the reverse-type side forms 32 and uniformly paving;
s4, compacting: the beating frame 24 is intermittently beaten through the cam mechanism 25, so that the vibration plate 21 is driven to vibrate up and down, the newly poured concrete is vibrated to be dense, and the pin pricking component 23 intermittently extends out in the vibration process of the vibration plate 21, so that the existence of bubbles in the concrete is reduced;
s5, demolding: after the solidification, the back-shaped side mold 32 is driven by the adjusting mechanism 31 to expand outwards integrally, so that the back-shaped side mold is separated from the side wall of the solidified composite floor slab and falls off;
s6, stacking: the composite floor slabs are lifted in a lifting mode and conveyed to a specified position for stacking.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. The utility model provides a prefabricated coincide floor preparation mould of assembled, includes bottom plate (1), its characterized in that: a vibrating bottom die (2) is arranged in a hollow groove formed in the middle of the bottom plate (1), a complete filling die is formed between the bottom die (2) and the side die assembly (3) on the bottom plate (1), and the lower end of the bottom plate (1) is connected with a base (5) through a support column (4);
the bottom die (2) comprises a vibration plate (21), a U-shaped frame (22), a needle stamp assembly (23), a beating frame (24) and a cam mechanism (25), the vibration plate (21) is arranged in a hollow groove in a vertical sliding mode, filling holes are uniformly formed in the vibration plate (21), the needle stamp assembly (23) in the filling holes is uniformly arranged on the U-shaped frame (22), the U-shaped frame (22) is arranged on the bottom plate (1), the beating frame (24) fixed to the lower end of the vibration plate (21) is matched with the cam mechanism (25), and the cam mechanism (25) is arranged at the lower end of the bottom plate (1);
the side die assembly (3) comprises an adjusting mechanism (31), a double-sided side die (32), an oil spraying mechanism (33), a sliding seat (34), a sliding rail (35), a locking piece (36), a linkage mechanism (37), an electric slider (38), a power supply group (39), a butt-joint piece (40) and an oil outlet plate (41), wherein the double-sided side die (32) arranged on the bottom plate (1) is matched and connected with the adjusting mechanism (31), the adjusting mechanism (31) is used for demoulding between the double-sided side die (32) and a prefabricated laminated floor slab, the sliding rail (35) is symmetrically arranged at the front end and the rear end of the bottom plate (1), the sliding seat (34) is arranged between the sliding rails (35) in a sliding manner, the rotatable oil outlet plate (41) is arranged on the sliding seat (34), oil outlets are uniformly formed in the outer end face of the oil outlet plate (41), the oil spraying mechanism (33) is arranged between the oil outlet plate (41) and the sliding seat (34), locking pieces (36) are arranged at the front end and the rear end of the oil outlet plate (41), the locking pieces (36) are connected with a linkage mechanism (37) installed on the bottom plate (1) in a matched mode, the linkage mechanism (37) corresponds to a power supply set (39) in position, the power supply set (39) is electrically connected with an electric sliding block (38) installed on the bottom plate (1), a butt joint piece (40) is arranged on the electric sliding block (38) in a sliding mode, and the butt joint piece (40) corresponds to the locking pieces (36) in position;
the locking piece (36) comprises a circular plate (361), a connecting rack (362) and a butt joint assembly (363), a rotating shaft is installed on the front end face and the rear end face of the oil outlet plate (41), the rotating shaft is connected with the sliding seat (34) through a bearing, the circular plate (361) is installed at one end, far away from the oil outlet plate (41), of the rotating shaft, the connecting rack (362) is installed at the edge of the circular plate (361), the butt joint assembly (363) is arranged on the outer end face of the circular plate (361), and a square butt joint groove is formed in the butt joint assembly (363) in the initial position in a penetrating mode from top to bottom;
the linkage mechanism (37) comprises a linkage cylinder (371), a rack plate (372) and a conductive block (373), wherein the rack plate (372) is installed at the ejection end of the linkage cylinder (371) installed on the base plate (1), the rack part of the rack plate (372) is meshed with the connecting rack (362), and the outer side of the rack plate (372) is connected with the conductive block (373) through an insulating rod;
the power supply group (39) comprises an insulating frame (391), a power supply group (392) and two conductive assemblies (393), the insulating frame (391) is installed on the outer surface of the electric slider (38), the power supply group (392) and the conductive assemblies (393) are sequentially installed inside the insulating frame (391), the power supply group (392), the conductive assemblies (393) and the electric slider (38) are connected in series through conducting wires, adjacent conductive assemblies (393) are not in contact, and the conductive assemblies (393) correspond to the conductive blocks (373);
butt joint spare (40) include carriage (401), joint spare (402), spring telescopic link (403), unblock pole (404), it is provided with carriage (401) to slide on electronic slider (38), the inner chamber of carriage (401) slides from top to bottom and is provided with joint spare (402), and be connected with spring telescopic link (403) between joint spare (402) and the inner chamber middle part, joint cooperation between joint spare (402) and the unblock pole (404) of deep-going inner chamber, unblock pole (404) are installed on the inside wall of dust cover, carriage (401) are including fixed plate and protrusion piece, the upper end lateral wall fixed mounting of fixed plate has the protrusion piece, the protrusion piece is corresponding with the position between the square butt joint groove.
2. The fabricated prefabricated composite floor slab manufacturing mold according to claim 1, wherein: the needle prick subassembly (23) including filling column (231), press platen (232), extruded part (233), stretch out piece (234), install on U type frame (22) the lower extreme of filling column (231), the inside sliding tray who offers of filling column (231) slides from top to bottom in being provided with extruded part (233), be connected with reset spring between the upper end of extruded part (233) and the sliding tray, the lower extreme and the press platen (232) of extruded part (233) cooperate, the middle part of press platen (232) is connected with filling column (231) through the round pin axle, movable slot has been seted up to the left and right sides both ends symmetry of filling column (231), horizontal slip sets up stretch out piece (234) and extrusion part (233) cooperation in the movable slot, stretch out piece (234) that stretch out are used for pricking garrulous bubble;
the upper end surface of the filling column (231) and the upper end surface of the vibration plate (21) at the initial position are in the same horizontal plane, and the pressing plate (232) at the initial state is of a structure gradually inclining downwards from outside to inside;
the extension piece (234) including connect needle (2341), overlap and establish spring (2342), connect needle (2341) horizontal slip and set up in the activity inslot, be connected with between limiting plate and the activity groove at connection needle (2341) middle part and overlap and establish spring (2342), the one end of connecting needle (2341) keeping away from the needle point is the extrusion piece of spheroid structure, evenly seted up the extrusion groove on extrusion piece (233), the inclined plane and the extrusion piece cooperation in extrusion groove are connected.
3. The fabricated prefabricated composite floor slab manufacturing mold according to claim 1, wherein: the cam mechanism (25) comprises a driving motor (251) and a cam (252), the driving motor (251) is installed at the lower end of the bottom plate (1) through a motor base, the cam (252) is installed on an output shaft of the driving motor (251), the cam (252) is matched with the beating frame (24), and the cam (252) at the initial position pushes the vibration plate (21) to the uppermost end.
4. The fabricated prefabricated composite floor slab manufacturing mold according to claim 1, wherein: the adjusting mechanism (31) comprises a corner frame (311), a sliding block (312), an angle rod (313), a return plate (314) and an adjusting cylinder (315), sliding grooves are formed in opposite corners of the bottom plate (1), the sliding block (312) is arranged on the sliding grooves in a sliding mode, the corner frame (311) is installed at the upper end of the sliding block (312), the angle rod (313) is connected between the lower end of the sliding block (312) and the return plate (314) through a hinge, and the adjusting cylinder (315) is connected between the return plate (314) and the base (5);
the shape returning side die (32) comprises two side dies (321), a right side die (322) and a left side die (323), the side dies (321) arranged front and back, the left side die (323) arranged left and right, and the side die structure of the shape returning structure formed between the right side die (322), the side dies (321), the right side die (322), the left side die (323) and the corresponding corner frame (311) are connected in a sliding fit manner, and a complete plate body is formed between the oil outlet plate (41) and the left side die (323).
5. The fabricated prefabricated composite floor slab manufacturing mold according to claim 1, wherein: the oil injection mechanism (33) comprises an oil storage frame (331), a micro pump (332) and a telescopic pipe (333), the oil storage frame (331) is installed on the sliding seat (34), the oil storage frame (331) is communicated with a liquid inlet position of the micro pump (332) installed on one side of the sliding seat (34), the telescopic pipe (333) is connected between a liquid outlet position of the micro pump (332) and a conveying cavity in the oil outlet plate (41), and an oil outlet is communicated with the conveying cavity.
6. A method for manufacturing a prefabricated composite floor slab manufacturing mould as claimed in any one of claims 1 to 5, wherein the method comprises the following steps:
s1, oil injection: the locking piece (36) and the descending linkage mechanism (37) are in linkage fit to drive the oil outlet plate (41) to turn over anticlockwise to enable an oil outlet to face downwards, then the descending linkage mechanism (37) is in contact with the power supply set (39), the electric sliding block (38) drives the butt joint piece (40) to move rightwards, the butt joint piece is inserted into the locking piece (36) of the sliding seat (34), the sliding seat (34) and the turned oil outlet plate (41) move rightwards synchronously, oil is uniformly sprayed into the square-type side die (32) through the oil spraying mechanism (33), and the oil moves leftwards and resets after moving rightwards;
s2, placing: orderly placing the truss and the net sheets into a back-type side mold (32), and then placing a hanging hook and an embedded part into the back-type side mold (32);
s3, cloth: conveying the concrete into a back-type side mould (32) and uniformly paving;
s4, compacting: the beating frame (24) is intermittently beaten through the cam mechanism (25), so that the vibrating plate (21) is driven to vibrate up and down, the newly poured concrete is vibrated to be compact, and the pin poking assembly (23) intermittently extends out in the vibrating process of the vibrating plate (21) so as to reduce the existence of air bubbles in the concrete;
s5, demolding: after the solidification, the back-shaped side mold (32) is driven to expand outwards integrally through the adjusting mechanism (31) so as to be separated from the side wall of the solidified laminated floor slab and fall off;
s6, stacking: the composite floor slabs are lifted in a lifting mode and conveyed to a specified position for stacking.
CN202210872605.4A 2022-07-21 2022-07-21 Fabricated prefabricated composite floor slab manufacturing die and manufacturing method thereof Active CN114953119B (en)

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Address after: No. C32-02/01-01, Changhe Area, Luohuang Town Industrial Park, Jiangjin District, Chongqing City, 402260

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Address before: No. 251, beiyangwa, Liyuan Town, Tongzhou District, Beijing

Patentee before: CHINA CONSTRUCTION SECOND ENGINEERING BUREAU Ltd.