CN2863796Y - Furnace lid clearing apparatus on coke furnace - Google Patents
Furnace lid clearing apparatus on coke furnace Download PDFInfo
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- CN2863796Y CN2863796Y CN 200520037380 CN200520037380U CN2863796Y CN 2863796 Y CN2863796 Y CN 2863796Y CN 200520037380 CN200520037380 CN 200520037380 CN 200520037380 U CN200520037380 U CN 200520037380U CN 2863796 Y CN2863796 Y CN 2863796Y
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Abstract
A furnace lid clearing apparatus on coke furnace is disclosed. The utility model makes use of the high pressure waterjet force to clear the gas way (7) and the front-end of the knife edge support (4) on the both sides and the underside of the furnace lid (1) and also makes use of the mechanical cutting force to clear the insulating materials (5). Besides, because the attachments such as the tar and the carbon black attaching to the insulating materials (5) are less on the upside of the furnace lid (1) comparing to the both sides and the underside, the clearance of the gas way (7) and the front-end of the knife edge support (4) is proceeded by the high pressure waterjet force. This furnace lid clearing apparatus can commendably clear out the gas way (7) which is as the most important part on the furnace lid and the attachments on the front-end of the knife edge support (4).
Description
Technical field
The utility model relates to the bell clearing apparatus on a kind of coke-fired furnace.
Background technology
In coke oven formula coke stove, the coal of in stove, packing into and shipping from the coal port that is located at furnace roof with coal charger, and at this coal of destructive distillation and after generating coke, from a side that is formed at stove openings at two ends portion push-off pin is inserted in the stove and with the coke in the stove and to release from the peristome of opposite side.Though closed peristome with bell during the dry distillation of coal, but the tar, the carbon black that are produced during owing to the dry distillation of coal are attached to whole bell, so if intactly place, then will become from the bell leakage gas and suck atmospheric reason, and cause contaminate environment or make the coke ashing of generation.
Be attached to tar, carbon black on the bell, need to remove with bell clearing apparatus (common name " door swabbing pig ").The place that must remove, with reference to Figure 12, be be installed in bell body (door-plate) 2 fronts of bell 1 and divide the steel plate 3 of gas passage 7 full peripheral part, be installed in the fore-end (with the contact part of the stove frame 6 that constitutes coke stove peristome) of the knife-edge support 4 on these steel plate 3 outward flanges, the two sides that are installed in the lagging material that slightly is the square column shape 5 of steel plate 3 fronts, bottom surface and above, but bell clearing apparatus in the past, generally the full circumferential portion to steel plate 3 has adopted the scraper plate mode, and lagging material 5 is adopted the rotary cutting mode.But, can not be attached to the tar of knife-edge support 4 fore-ends, the removing of carbon black.
But above-mentioned bell clearing apparatus in the past has following problem:
(1) steel plate 3 is very thin, and with the scraper plate mode of mechanical contact, steel plate 3 sustains damage easily.
(2) overlapping of the core of bell 1 and bell clearing apparatus, all around direction does not all have more than neededly, so scraper plate is difficult to closely contact with the dirt settling cleaning face of steel plate 3.
(3) on steel plate 3, there is bight up and down, in the scraper plate mode, can cause the accumulation of dirt settling in this bight.
(4) when dirt settling is tar, the quality softness, only with scraper plate through not removing fully sometimes.
(5) fore-end of knife-edge support 4 is most important place to the air seal of peristome, and can not adopt has the dangerous scraper plate mode of damage to knife-edge support 4.
Can not remove as the gas passage 7 of the most important part of bell 1 function and the dirt settling of knife-edge support 4 fore-ends well is significant deficiency.That is, bell clearing apparatus in the past, the removing of bell dirt settling is insufficient, hardly its purpose that has reached environment protection or prevented to generate the ashing of coke.
The utility model content
The utility model will solve the defective of these bell clearing apparatus in the past, and can reach the original purpose of removing the bell dirt settling.The main points of utility model are to utilize high-pressure water jet power to remove the dirt settling of gas passage and knife-edge support fore-end.
Promptly, bell clearing apparatus of the present utility model, on the body frame, have: can clean bell two sides and the side swabbing pig that can move along this side, can clean bell below and can below this, move below swabbing pig, can clean bell above and can above this, move above swabbing pig, it is characterized in that: the side swabbing pig, the high pressure water rotary-jet rifle and being used to vertical component of the vertical component that is used to clean the bell gas passage and bell knife-edge support front end cleans the rotating sharpener of the vertical component of bell lagging material; Following swabbing pig has the lower horizontal part and the lower horizontal high pressure water rotary-jet rifle partly of bell knife-edge support front end and the rotating sharpener that is used to clean bell lagging material lower horizontal part that are used to clean the bell gas passage; Top swabbing pig, the high pressure water rotary-jet rifle with upper level part of the upper level part that is used to clean the bell gas passage and bell knife-edge support front end.
According to the bell clearing apparatus of above-mentioned formation, the bell two sides and below, to gas passage and the knife-edge support fore-end is used the cleaning of high-pressure water jet power and lagging material used the cleaning that utilizes mechanical cutting power.On the other hand, on bell since with two sides or below compare hardly staining metals such as the tar that is attached on the lagging material, carbon black, so, only use the cleaning of high-pressure water jet power to gas passage and knife-edge support fore-end.
In addition, bell clearing apparatus of the present utility model, is set than the fast structure of translational speed of side swabbing pig when the bell bottom at the translational speed of the side swabbing pig that preferred employing will be when bell top and pars intermedia.Why like this, be because of short transverse along bell, the amount difference of adhering to tar, carbon black, top and pars intermedia are fewer, more down many more reasons.Therefore, when one side was mobile on one side from high pressure water rotary-jet rifle inject high pressure water, its cleaning energy that puts on cleaning face was big when translational speed was slow.At this moment, change the translational speed of side swabbing pig according to the tar of bell, tendency that carbon black adheres to, promptly, bottom at bell, slow down the translational speed of side swabbing pig to improve the cleaning effect, on the other hand, top and pars intermedia not being cleaning effect obstacle shorten the cleaning time by the translational speed of accelerating the side swabbing pig.
In addition, bell clearing apparatus of the present utility model preferably adopts high pressure water rotary-jet rifle, for changing the structure of rotation center and high pressure water jets exit point distance.Utilize high-pressure water jet power and remove the gas passage of dirt settlings such as tar, carbon black, have certain width, and because of stove group (battery) different.In addition, not only gas passage, and knife-edge support front end also must be included in the cleaning width.According to this structure, can widen the cleaning effective width.
(utility model effect)
As mentioned above, the utlity model has following effect: (1) is because the dirt settling removing method of gas passage is to utilize the noncontact mode of high-pressure water jet power, so can not bring damage, (2) though bell and bell clearing apparatus the heart is had all around skew, but because of the high-pressure water jet amplitude has affluence, can obtain to clean fully effect, (3) owing to utilize the cleaning method of high-pressure water jet power, it is the method that does not mechanically contact with cleaning face, so also can easily pass through the corner portion up and down of gas passage, in addition, because dirt settling disperses because of jet power, so the accumulation of dirt settling can not take place, (4) are when the temperature of adhering to tar is high, quality is very soft, but owing to utilizing inject high pressure water to make its cooling, and it is dispersed, so even softly also can remove with jet power, (5) jet width by high pressure water is broadened to the width that can comprise the knife-edge support front end, can clean and not damage.
Description of drawings
Fig. 1 is the bell clearing apparatus of present embodiment, (A) is side-view, (B) is front view.
Fig. 2 is the side swabbing pig of the bell clearing apparatus of the foregoing description, (A) is vertical view, (B) is front view.
Fig. 3 is the following swabbing pig of the bell clearing apparatus of the foregoing description, (A) is vertical view, (B) is side-view, (C) is front view.
Fig. 4 is the top swabbing pig of the bell clearing apparatus of the foregoing description, (A) is vertical view, (B) is front view.
Fig. 5 is the vertical view of side swabbing pig drive unit of the bell clearing apparatus of the foregoing description.
Fig. 6 is the explanatory view about the high-pressure water jet of the bell clearing apparatus of the foregoing description.
Fig. 7 is the graph of a relation of high-pressure water jet flow and gas passage plugging rate.
Fig. 8 is the explanatory view about the high-pressure water jet track of the bell clearing apparatus of the foregoing description, (A) situation of two nozzles of expression, (B) situation of a nozzle of expression.
Fig. 9 is the explanatory view that cuts about the bell clearing apparatus with the foregoing description.
Figure 10 is the amplification profile of high pressure water rotary-jet rifle leading section of the bell clearing apparatus of other embodiment.
Figure 11 is near the vertical view of side swabbing pig of the bell clearing apparatus of other embodiment.
Figure 12 is the cross sectional plan view of bell.
Among the figure: the 1-bell, 2-bell body, the 3-steel plate, the 4-knife-edge support, 4a, the 4b-vertical component, 4c-lower horizontal part, 4d-upper level part, the 5-lagging material, 5a, 5b-vertical component (side), 5c-lower horizontal part (following), 5d-upper level part (top), 6-stove frame, 7-gas passage, 7a, the 7b-vertical component, 7c-lower horizontal part, 7d-upper level part, 10-body frame, 100,101-walks crosswise track, the 15-erecting by overhang, 20-side swabbing pig, 200-lifting chassis, 201,301,401-high pressure water rotary-jet rifle, 201a, 301a, the 401a-nozzle, 201b, 301b, the 401b-nozzle bearing, 201c, 301c, the 401c-cover, 201d, 301d, the 401d-high pressure water passes through peristome, 201e, 301e, the 401e-peristome, 202, the 302-rotary cutter, 203-opening and closing device, 204,304, the 403-wheel, 205, the 305-oil motor, 206, the 306-cylinder, 207-line pressure sealing (wire press seal trade(brand)name), 208-water board, swabbing pig below the 30-, 300,400-walks crosswise chassis, 303-lifting device, swabbing pig above the 40-, the 402-scraper plate, 50,60, the 70-drive unit, 500, the 506-chain, the electric motor of 501-band speed reduction unit, the 502-travel switch, the 503-shaft joint, 504, the 505-sprocket wheel, 600, the 700-oil cylinder.
Embodiment
Below, with reference to the bell clearing apparatus of description of drawings the utility model embodiment.The bell clearing apparatus of the utility model embodiment, as shown in Figure 1, it is side swabbing pig 20 with cleaning bell 1 left and right sides face (removing dirt settling), swabbing pig 30 below the side below the cleaning bell 1, swabbing pig 40 above the side above the cleaning bell 1, lifting drives the drive unit 50 of side swabbing pig 20, make following swabbing pig 30 walk crosswise the drive unit 60 of action, the drive unit 70 that makes top swabbing pig 40 walk crosswise action is assembled in respectively on the body frame 10, and by erecting by overhang 15 this body frame 10 is installed in structure on the mechanically moving (kickoff mechanism or Guide vehicle).
As shown in Figure 2, side swabbing pig 20 is high pressure water rotary-jet rifle 201,201, the rotary cutters 202,202 that are used to clean vertical component (side) 5a, the 5b of lagging material 5 that will be used to clean vertical component 7a, the 7b of gas passage 7 and knife-edge support 4 front end vertical component 4a, 4b respectively, be used for that this rotary cutter 202,202 is pressed in opening and closing device 203 on vertical component 5a, the 5b of lagging material 5 is assembled in structure on the lifting chassis 200.
High pressure water rotary-jet rifle 201 (high pressure water rotary-jet rifle 301,401 described later too), its front end possesses nozzle bearing, and on nozzle bearing nozzle is installed.Nozzle is installed in from the position that the rotation center of nozzle bearing leaves, and for example, if make the nozzle bearing rotation with actuator, then nozzle is the cleaning effective width to installing space (2 of distance times of values between installation site and the rotation center) width of nozzle bearing.
In addition, on lifting chassis 200, body frame 10 as track, has been installed the wheel 204 that is used for stable elevation chassis 200 and carries out lifting in position up and down.In addition, the lifting action of side swabbing pig 20 utilizes with drive unit 50 banded chains 500,500 (with reference to Fig. 1) and carries out.In addition, the 205th, be used to make the oil motor of rotary cutter 202 rotations, the 206th, constitute the cylinder of opening and closing device 203.
As shown in Figure 3, following swabbing pig 30, will be used to respectively clean gas passage 7 lower horizontal part 7c and knife-edge support 4 front end lower horizontal part 4c high pressure water rotary-jet rifle 301, be used to clean lagging material 5 lower horizontal part (following) 5c rotary cutter 302, be used for that this rotary cutter 302 is pressed in cutting unit lifting device 303 on the lagging material 5 lower horizontal part 5c and be assembled in and walk crosswise chassis 300.
In addition, walking crosswise on the chassis 300, walking crosswise track 100 as track, and the position has been installed and has been used for the stable wheel 304 of walking crosswise chassis 300 and being used to walk crosswise all around what be installed on body frame 10 bottoms.In addition, below swabbing pig 30 walk crosswise action, undertaken by the oil cylinder 600 that constitutes drive unit 60.In addition, the 305th, be used to make the oil motor of rotary cutter 302 rotations, the 306th, constitute the cylinder of lifting device 303.
As shown in Figure 4, top swabbing pig 40, it will be used to clean the high pressure water rotary-jet rifle 401 of the upper level part 4d of gas passage 7 upper level part 7d and knife-edge support 4 front ends respectively, the scraper plate 402 that is used to clean lagging material 5 upper levels part (top) 5d is assembled in and walks crosswise chassis 400.
In addition, walking crosswise on the chassis 400, walking crosswise track 101 as track, and the position has been installed and has been used for the stable wheel 403 of walking crosswise chassis 400 and being used to walk crosswise all around what be installed on body frame 10 tops.In addition, above swabbing pig 40 walk crosswise action, undertaken by the oil cylinder 700 that constitutes drive unit 70.
As shown in Figure 5, drive unit 50, be arranged on the top of body frame 10, and have: as the shaft joint 503 of rotary-type travel switch 502, the electric motor 501 that is used for the connecting band speed reduction unit and the rotary-type travel switch 502 of the electric motor 501 of the band speed reduction unit of the propulsion source that is used to make 20 liftings of side swabbing pig, rate conversion point when being used to determine lifting action and action boundary, transmission of power is directly hung the above-mentioned chain 500,500 of side swabbing pig 20 with chain 506, support with sprocket wheel 504,505, transmission of power sprocket wheel 507,508.
And, the bell clearing apparatus of present embodiment, also have: the high-pressure hydraulic pump equipment in source takes place in (1) as high pressure water, (2) high pressure water that carries out high pressure water control is changed valve seat, (3) be used for from the water supply funnel of ground side-draw water, (4) are used to store the water supply tank of water, (5) hydraulic pressure, pneumatic supply and valve seat, (6) be used to control the electromagnetic control panel of each equipment, (7) are used for the operation board of running operation and the pusher side operation board of maintenance usefulness.In addition, except above-mentioned, also have water, hydraulic pressure, air pressure, give butter, electric public conveying, transmit with pipeline, distribution, it comprehensively constitutes the bell clearing apparatus.
The structure of present embodiment bell clearing apparatus, as mentioned above.Bell 1 utilizes bell handler (door riser) to be unloaded from coke oven, and revolves and turn 90 degrees, with the bell clearing apparatus over against.At this moment, side swabbing pig 20 is positioned at upper limit position.Then, from high pressure water rotary-jet rifle 201,201 inject high pressure water, while and rotate that (for example, 40～80mm/sec) begin to make side swabbing pig 20 to descend with low speed.And, when the rotary cutter 202,202 on being installed in side swabbing pig 20 arrives the upper level part 5d of lagging material 5 of bells 1, make cylinder 206 actions of opening and closing device 203, rotary cutter 202,202 is pressed in the upper end of lagging material 5, utilize oil motor 205,205 to drive rotary cutter 202,202 rotations simultaneously, and be converted at a high speed (for example, 90～180mm/sec) and begin to make side swabbing pig 20 to descend constantly by this.
Be attached to tar, carbon black on the bell 1, few and past more bottom is many more on top.Therefore, the translational speed of side swabbing pig 20, at about height location of about 1/4 from the bottom of short transverse, with rate conversion be once more low speed (for example, 40～80mm/sec) and drop to lower limit, stop the rotation of high pressure water rotary-jet rifle 201,201 and the rotation of high-pressure water jet and rotary cutter 202,202 in the lower position, make cylinder 206 actions of opening and closing device 203 simultaneously, and discharge rotary cutter 202,202 pushings from lagging material 5.
When side swabbing pig 20 is positioned at the lower position, from the high pressure water rotary-jet rifle 401 inject high pressure water of top swabbing pig 40, while and rotate with swabbing pig above the high-speed mobile 40.Because adhesion amounts such as the tar of the gas passage upper level part 7d of bell 1, the upper front end horizontal component 4d of knife-edge support 4, carbon black are few, so need not move with low speed.Swabbing pig 40 counter-rotating on the mobile terminal makes, and put with the high speed restoring to normal position, and stop the rotation and the high-pressure water jet of high pressure water rotary-jet rifle 401 at allocation, finish cleaning works.Be left in the degree on the upper level part 5d of lagging material 5 according to pyrogenous coke, do not have adherent tar, carbon black.Therefore, even rotary cutter 202,302 as side swabbing pig 20 or following swabbing pig 30 is not set, only get final product with a scraper plate 402.
After the cleaning works of swabbing pig 40 is through with in the above, from high pressure water rotary-jet rifle 201, the 201 inject high pressure water of the side swabbing pig 20 that is positioned at lower limit, while and rotate with the low speed side swabbing pig 20 that begins to rise.When the rotary cutter 202,202 of side swabbing pig 20 arrives the position of lower horizontal part 5c of lagging materials 5, make cylinder 206 actions of opening and closing device 203, rotary cutter 202,202 is pressed in the bottom of lagging material 5, utilize oil motor 205,205 to drive rotary cutters 202,202 rotations simultaneously, and side swabbing pig 20 is risen to be converted to lower-speed state till the position of low speed when descending.Rise to upper limit position from the speed transformation point with high speed, stop the rotation of high pressure water rotary-jet rifle 201,201 and the rotation of high-pressure water jet and rotary cutter 202,202 at upper limit position, make cylinder 206 actions of opening and closing device 203 simultaneously, discharge rotary cutter 202,202 pushings from lagging material 5, the cleaning works of side swabbing pig 20 finishes.
The allocation of following swabbing pig 30 is central authorities.When side swabbing pig 20 is positioned at upper limit allocation, make cylinder 306 actions that are installed on the lifting device 303 on the following swabbing pig 30, rotary cutter 302 is pressed on the lower horizontal part 5c of lagging material 5, makes rotary cutter 302 rotations with oil motor 305 simultaneously.At this moment, high pressure water rotary-jet rifle 301 also rises to the cleaning position of the lower horizontal part 4c of the lower horizontal part 7c of gas passage 7 and knife-edge support 4 front ends.At this moment, from high pressure water rotary-jet rifle 301 inject high pressure water, and while rotate make with low speed below swabbing pig 30 after (or left) walked crosswise to the right, end makes its counter-rotating on right (or left side), then, make following swabbing pig 30 left (or to the right) walk crosswise, after a left side (or right) end makes its counter-rotating, return central authorities.Put the rotation that stops high pressure water rotary-jet rifle 301 and the rotation of high-pressure water jet and rotary cutter 302 in centrally-located, make cylinder 306 actions of lifting device 303 simultaneously, and discharge pushing from lagging material 5 to rotary cutter 302, below the cleaning works of swabbing pig 30 finish.
Certainly, in the action of each swabbing pig 20,30,40, starting high pressure water, hydraulic pressure, air pressure, electric each equipment is precondition.About high pressure water, be to fetch water from the face of land, and be stored in water supply tank with the water supply funnel.From the water supply method on the face of land, automatic water-supply that uses the motor valve and the manual water supply that connects flexible pipe with manpower are arranged.In addition, water quality is tap water (tap water) in principle, but can by water supply line set up strainer midway, can use process water or recirculated water.In addition, utilize mobile apparatus equipment as hydraulic power source, pneumatic supply mostly.On method of operation, can select full-automatic or manual.Above-mentioned sequence of operation is shown in example, and certainly change freely in proper order.
Being characterized as of the bell clearing apparatus of present embodiment: (1) has also used high-pressure water jet power (high pressure water rotary-jet rifle 201,301,401) and mechanical cutting (rotary cutter 202,302), (2) traveling time of many grades of conversion side swabbing pigs 20, (3) guarantee the cleaning effective width of high pressure water rotary-jet rifle 201,301,401.
The dirt settling that utilizes the jet power of high pressure water to remove bell 1 is the emphasis of present embodiment, but also is emphasis with mechanical rotary cutter 202,302 and its combination.Only, comprise lagging material 5 and can remove (cleaning) dirt settling, but, need a large amount of water for this reason because the sweep area of lagging material 5 is big with the jet power of high pressure water, and, the problem of the quenching of lagging material 5 also can take place because of using a large amount of water.
Remove the gas passage 7 of bell 1 and the dirt settling of knife-edge support 4 front ends, its bell remove original purpose be prevent the pollution of the environment, the coke ashing, but remove the side of lagging material 5, following, top dirt settling, be when bell is installed on coke oven for the operational requirement of surplus, do not require integrity.Therefore, get final product with rotary cutter 202,302.In addition, because the just temperature height of the bell 1 that takes off from coke oven, so should reduce the water yield of use as far as possible.
Utilize the cleaning effect of high-pressure water jet, determined by the surging force that gives dirt settling removing face (cleaning face).Surging force is shown below.
F: the surging force (kgf) of removing face
Q: injection flow rate (L/min)
G: universal gravity constant (9.8m/s
2)
P: spraying pressure (kgf/cm
2G)
S: distance (cm) from spray nozzle front end to the cleaning face
L: to the distance (cm) of the arrival face of injection
The L of following formula is the value with the nozzle performance decision, common L 100cm, and the boundary of S is 30～50mm (with reference to Fig. 6).In addition, in order to improve cleaning effect necessary surging force, from various experiments and actual effect as can be known, be the relation of F＞3.0kgf.
Gas passage 7 has adhered to tar, carbon black in the dry distillation of coal, stopped up gas passage, and the ratio that this gas passage sectional area is blocked is called plugging rate, and represents with per-cent (%).Be used to remove the cleaning energy (jet power) that stops up tar, carbon black, with the product representation of the water yield and pressure, it concerns as shown in Figure 7.When the jet power of high pressure water is certain (350kgf/cm for example
2～550kgf/cm
2) time, and plugging rate 100% dropped at 20% o'clock, that is, the improvement rate is that 80% needed flow is about Q
L 25L/min.But the bell clearing apparatus of present embodiment all uses with each release coke to be condition, because of the plugging rate of a dry distillation of coal does not reach 100%, is 70～80%.Therefore, the improvement rate of this moment is 50～60%, also can reduce to clean energy (required flow) (Q
L 15～18L/min).
From the water of nozzle ejection, as shown in Figure 6, its straight ahead arrives dirt settling and removes face (cleaning face), and destroys dirt settling, and experimental result is that its destruction width is about 10 times of nozzle diameter.For example, effective cleaning width of φ 0.7mm bore nozzle is 7mm.Therefore, the high-pressure water jet orbit interval is that 7mm is an essential condition.Make high pressure water rotary-jet rifle 201,301,401 while rotate, 20,30,40 o'clock injection track of mobile swabbing pig as shown in Figure 8.
Utilize the jet power of high pressure water to remove the gas passage 7 of dirt settlings such as tar, carbon black, have certain width, and because of stove group (battery) different.In addition, not only gas passage 7, effectively clean width and also must comprise knife-edge support 4 front ends.The high pressure water rotary-jet rifle 201,301,401 of present embodiment, can be by changing nozzle installing space (being 80mm among the figure) shown in Figure 8, can will effectively clean width and be suitable for the gas passage width, and can enlarge effective cleaning width by changing the setting angle of nozzle.
On the other hand, with reference to Fig. 9, with following formula can obtain rotary cutter 202 cutting be attached to lagging material 5 lateral, by the carbon black change the cutting force of tar.
P=K
pBh
m(formula 2)
P: required cutting power (kgf)
K
p: the cutting power (kgf/mm of unit
2)
B: what be cut adheres to carbon black width (mm)
h
m: average carbon black thickness of cutting (mm)
According to following formula, as if being 5mm by removing the accompanying amount of carbon blacks of a dry distillation of coal once with cutting unit, then standard is P 170kgf.But, in fact since side swabbing pig 20 make lifting action, so by the cleaning face number of times be twice.
At this moment, on the short transverse of bell 1, the amount difference of accompanying tar, carbon black.That is, top, pars intermedia are fewer, more down many more.When on one side when high pressure water rotary-jet rifle 201 inject high pressure water move it on one side, the cleaning energy that translational speed is then cleaned face slowly is big.Therefore, can accelerate translational speed at the top and the pars intermedia of the little bell 1 of plugging rate, and, along with slowing down toward the bottom operation.The dirt settling amount of bell 1 length direction generally is above-mentioned tendency, but the tendency difference of each bell 1.The bell clearing apparatus of present embodiment has adopted frequency control system in the lifting driving control of side swabbing pig 20, can adhere to trend and the translational speed of stepless change side swabbing pig 20 according to tar, the carbon black of bell 1.And, can also realize the shortening of the time of cleaning with this.
More than, according to the bell clearing apparatus of also using the present embodiment of high-pressure water jet power and mechanical type rotary cutter, the effect of its acquisition is: (1) is because the dirt settling removing method of gas passage 7 is to utilize the noncontact mode of high-pressure water jet power, so can not bring damage, (2) even the core of deciding of bell 1 and bell clearing apparatus has all around skew, but because of the high-pressure water jet width has affluence, therefore can obtain to clean fully effect, (3) owing to utilize the cleaning method of high-pressure water jet power, mechanically do not contact with cleaning face, so also can easily pass through the bight up and down of gas passage 7, in addition, because dirt settling disperses because of jet power, so the accumulation of dirt settling can not take place, (4) adhere to the tar temperature when high, be soft ground, but owing to utilizing inject high pressure water to make its cooling, and it is dispersed with jet power, even also can remove so matter is soft, (5) jet width by high pressure water is added and expands the width that can comprise knife-edge support 4 front ends to and can clean, and does not have damage.
In addition, driving side swabbing pig 20 liftings is electric motor.By this electric motor of variable frequency control, can infinitely change rising or falling speed.Different with the bell clearing apparatus of conventional art, can with this to the few bell top of hard and adhesion amount with high speed lifting, soft and bell bottom that adhesion amount is many with low speed elevation, in the limited time (coke is released the time (about 2 minutes)), obtain the cleaning effect of the best.
And, the bell clearing apparatus of present embodiment, use constrictive cylinder 206,306 with rotary cutter 202,302 press to lagging material 5 sides and below, can improve the concavo-convex rapid reaction of corresponding cleaning face, and improve 202,302 pairs of driven property of cleaning face of rotary cutter, can remove dirt settling in noresidue ground.Promptly, when on actuator, using hydraulic pressure, because hydraulic efficiency oil is incompressibility liquid, so to lagging material 5 sides and below concavo-convex slow in reacting, be difficult to closely contact with cleaning face owing on actuator, used constrictive pressurized air, so can corresponding sensitively lagging material 5 sides and below concavo-convex, about and off-centre, inclination up and down, with hydraulic pressure mutually specific energy rotary cutter 202,302 is more closely contacted with cleaning face, and can improve the cleaning effect.
In addition, the bell clearing apparatus of conventional art, because the cleaning method of its gas passage 7 is mechanical scraper plate modes, therefore must advance to bell 1 just to make it to the center, but when the time to the cleaning direction inject high pressure water of gas passage, can be with the position of rotation of the installation site of clearing apparatus and bell 1 to the center, and can not need bracing frame and front and back driving and reversing mechanism and can adopt fixedly, can shorten time at center and improve the center precision.In addition, also needn't as in the past, make bell clearing apparatus front and back advance and retreat.
In addition, for bell clearing apparatus and bell to the center, side swabbing pig 20 possesses opening and closing device 203, make rotary cutter 202,202 about surplus is arranged.If the cleaning agency (high pressure water rotary-jet rifle 201) of gas passage 7 can be installed on the rotary cutter installation bracket (part of lifting chassis 200), then can carry out the center with gas passage 7 more accurately.Because it is scraper plate that the gas passage of the bell clearing apparatus of conventional art is removed mechanism, so can not do like this, but the bell clearing apparatus of the high pressure water of present embodiment and usefulness, gas passage cleaning agency are the high-pressure water jet formulas, thus can with rotary cutter 202,202 shared stands.Therefore, can improve the cleaning effect again exactly to the center.
In addition, bell clearing apparatus of the present utility model is not limited to the foregoing description, in the scope that does not break away from the utility model aim various changes is arranged certainly.
For example, will be attached to tar on the bell 1 with inject high pressure water and mechanical cutting, when carbon black is removed, remove thing and be bonded at spray nozzle front end sometimes, stop up jet orifice.In order to take precautions against its generation, as shown in figure 10, preferably go up installation and have the cover 201c (301c, 401c) that passes through peristome 201d (301d, 401d) corresponding to the high pressure water of nozzle 201a (301a, 401a) front end nozzle diameter at nozzle bearing 201b (301b, 401b).At this cover 201c (301c, 401c) inside, owing to pass through high pressure water, so be always negative pressure, when covering 201c (301c at this, installation side 401c) is provided with peristome 201e (301e, in the time of 401e), atmosphere is attracted, and pass through peristome 201d (301d from the high pressure water of cover leading section, the air that 401d) is attracted, to be blown on the cleaning face with high pressure water at a high speed, can remove the tar on the cleaning face of being attached to effectively, dirt settlings such as carbon black, with only compare with high-pressure water jet, the cleaning effect can be further improved, and the obstruction of nozzle can be prevented.
In addition, when stopping the injection of high pressure water, because of siphonage can temporarily be in negative pressure in nozzle is supplied with the high pressure water pipeline, and will fly in the airborne dust inlet nozzle, dust is the bridge formation shape and is deposited in the nozzle when inject high pressure water next time, causes obstruction, in order to prevent its generation, preferably when stopping high-pressure water jet, automatically in the high pressure water pipeline, supply with pressurized air, make it be in malleation, and do not attract dust.
In addition, side, following soft tar, the carbon black of also having adhered to of the lagging material of removing with rotary cutter 202,302 5, when removing with rotary cutter 202,302, cause the obstruction that is attached to the cutting unit slot part, the device of preferably inciting somebody to action, clean, clean the rotary cutter 202,302 of this blocked state be arranged on side swabbing pig 20 and below the allocation of swabbing pig 30.This washing unit, have a plurality of nozzles of arranged spaced in accordance with regulations, after cleaning finishes, when the rotary cutter 202 of side swabbing pig 20 and below the rotary cutter 302 of swabbing pig 30 when restoring to normal position is put respectively, utilize nozzle ejection high pressure water or pressurized air, cleaning rotary cutter 202,302.At this moment, rotary cutter 202,302 is rotated with its week entirely of high pressure water or blast injection.
The cleaning of bell 1 is to utilize the door elevator be loaded on the mobile machine (pushing machine or rail car) to pull down the bell 1 of the kiln that stops burning, and carried out rotation, with bell 1 and bell clearing apparatus to the center after, in the time of releasing coke, clean.To the center, be rotation, with bell 1 and bell clearing apparatus to the center after, make the bell clearing apparatus to carry out to bell 1 progressive mode, but must be useful on the frame of progressive device and support bell clearing apparatus, and, in order to move, in all around swing is arranged, and big to the error behind the center.If with the installation site of bell clearing apparatus with being loaded into position that the elevator on the mobile machine pulled down, rotated bell 1 to the center, then as long as rotation bell 1 just can finish bell clearing apparatus and bell 1 to the center.Therefore, like this, can not need forward-reverse device, and bracing frame and realize lightweight, and can shorten the center time, minimizing is to the error behind the center.This is important emphasis in order to improve the cleaning effect.But its condition is, in the time of should avoiding bell 1 rotation, the interference of this bell 1 and bell clearing apparatus, is installed on the rotary cutter 202,202 of side swabbing pig 20, should be positioned at the high position of height than the lagging material 5 of bell 1.
In addition, bell 1 is supported by the door elevator, and with the bell clearing apparatus to center, cleaning works in, the door elevator continue to support bell 1.Knife-edge support 4 front ends and gas passage 7 inner faces of high pressure water to bell 1 are sprayed, at this moment, injection water disperses to body frame 10, chain 500, flexible pipe and other peripheral equipments of door elevator, bell clearing apparatus, can cause get rusty, the damage of deterioration, pollution, equipment or the action of each is ineffective, particularly cause the damage of electrical system.For this reason, must implement to make the injection water in the action not dispose to the protection that periphery disperses.At this, as shown in figure 11, preferably the time to the centre junction bundle, have utilize Stainless Steel Wire around the line pressure of song sealing (wire press seal trade(brand)name) 207, connect airtight with (bell body 2) two sides of bell 1 and install so that injection water is not dispersed to the anti-locking apparatus that disperses of a pair of water board 208,208 formations of the opposite side of spraying.At this moment, to use when adopting with the installation site of bell clearing apparatus, with the position of bell 1 being unloaded, rotating during to the mode at center with the door elevator that is loaded on the mobile machine, the water board 208 of bell 1 approaching side is to withdraw from the structure that cooperates, can open and close with entering of bell 1.
In addition, the bell clearing apparatus of the foregoing description is to wash knife-edge support 4 front ends of cleaning bell 1 and the full week of gas passage 7 with water, but as the equipment that supplies water, as mentioned above, be water supply funnel, water storing tank, high-pressure hydraulic pump, transforming valve and the various pipelines that comprise flexible pipe.At cold district, these equipment relevant with water freeze and can not wash because of water, and water can expand because of freezing in addition, can cause the damage of the equipment that comprises pipeline.To this, prevent to freeze measure, the mode that Electric heating is arranged and the water in the equipment is discharged, and preferably and with two methods with pressurized air as bell clearing apparatus and relevant device thereof.Concrete is, (1) holding water funnel, twine profiling (trace) nichrome wire on the water storing tank, load onto lagging material then, be incubated, (2) the high-pressure hydraulic pump transforming valve is located in the room of having implemented heat insulation processing, and to the heating of whole room, (3) on the fixed water pipe, twine the strip nichrome wire, load onto lagging material then, be incubated, (4) around bent portions, use high pressure hose, and use has flexual flexible pipe with heating nichrome wire, be incubated with lagging material then, (5) high pressure water rotary-jet rifle 201,301,401, be on gun body, to twine the strip nichrome wire, stick lagging material then and be incubated.In addition, when being arranged on continuous use that has stopped the bell clearing apparatus, be used for pressurized air loop that the water with in the water relevant devices (mainly being pipeline and high pressure water rotary-jet rifle 201,301,401) after the transforming valve is emitted, after cleaning works stops, in water lines, carry pressurized air, and the water in the equipment is discharged.But, owing to water supply funnel, water storing tank, high-pressure hydraulic pump, transforming valve are difficult to use the air draining, so need heating.
Claims (16)
1. bell clearing apparatus, on the body frame, have: can clean bell two sides and the side swabbing pig that can move along this side, can clean bell below and can below this, move below swabbing pig, can clean bell above and can above this, move above swabbing pig, it is characterized in that:
The side swabbing pig, the high pressure water rotary-jet rifle and being used to vertical component of the vertical component that is used to clean the bell gas passage and bell knife-edge support front end cleans the rotating sharpener of the vertical component of bell lagging material,
Following swabbing pig has the lower horizontal part and the lower horizontal high pressure water rotary-jet rifle partly of bell knife-edge support front end and the rotating sharpener that is used to clean bell lagging material lower horizontal part that are used to clean the bell gas passage,
Top swabbing pig, the high pressure water rotary-jet rifle with upper level part of the upper level part that is used to clean the bell gas passage and bell knife-edge support front end.
2. bell clearing apparatus according to claim 1 is characterized in that: the translational speed of side swabbing pig that will be when bell top and pars intermedia, set sooner than the translational speed of side swabbing pig when the bell bottom.
3. bell clearing apparatus according to claim 1 and 2 is characterized in that: the lifting of being carried out the side swabbing pig by electric motor drives, and controls by the frequency to this electric motor, can infinitely change the translational speed of side swabbing pig.
4. according to claim 2 or 3 described bell clearing apparatus, it is characterized in that: the translational speed of the side swabbing pig of bell top and pars intermedia is 90～180mm/sec, and the translational speed of the side swabbing pig of bell bottom is 40～80mm/sec.
5. according to any described bell clearing apparatus in the claim 1～4, it is characterized in that: the rotating sharpener of side swabbing pig, constitute by pair of right and left, and be provided with opening and closing device, this opening and closing device can switch each rotating sharpener being overlayed the state that overlays on the vertical component of bell lagging material and each rotating sharpener left and discharge between the state that overlays from the vertical component of bell lagging material.
6. bell clearing apparatus according to claim 5 is characterized in that: the action source of opening and closing device is a cylinder.
7. according to any described bell clearing apparatus in the claim 1～6, it is characterized in that: high pressure water rotary-jet rifle, for changing the structure of rotation center and high pressure water jets exit point distance.
8. according to any described bell clearing apparatus in the claim 1～7, it is characterized in that: high pressure water rotary-jet rifle, possess nozzle bearing at its front end, and on this nozzle bearing, nozzle is installed, and nozzle is installed in from the position that the rotation center of nozzle bearing leaves.
9. bell clearing apparatus according to claim 8, it is characterized in that: on nozzle bearing, be equipped with corresponding to the high pressure water of the nozzle diameter of spray nozzle front end cover by peristome, the inside of this cover, because of becoming negative pressure by high pressure water, and, can attract atmosphere also can by peristome the air that is attracted to be blown on the cleaning face with high speed and high pressure from the high pressure water of cover leading section by peristome being set in the side that this cover is installed.
10. according to any described bell clearing apparatus in the claim 1～9, it is characterized in that: the jet power of high pressure water is 350kgf/cm
2～550kgf/cm
2
11. according to any described bell clearing apparatus in the claim 1～10, it is characterized in that: top swabbing pig is provided with the lagging material upper level scraper plate partly that is used to clean bell.
12. according to any described bell clearing apparatus in the claim 1～11, it is characterized in that: also be provided with lifting device, this lifting device can overlay the state that overlays on the lower horizontal of bell lagging material part at the rotating sharpener with following swabbing pig and the rotating sharpener of following swabbing pig partly left and discharge between the state that overlays and switch from the lower horizontal of bell lagging material.
13. bell clearing apparatus according to claim 12 is characterized in that: the action source of lifting device is a cylinder.
14., it is characterized in that according to any described bell clearing apparatus in the claim 1～13: the side swabbing pig and below on the allocation of swabbing pig, be provided with the device of the rotary cutter that is used to clean, clean blocked state.
15. according to any described bell clearing apparatus in the claim 1～14, it is characterized in that: also be provided with: the high-pressure hydraulic pump equipment that the source takes place as high pressure water, with the high pressure water conversion valve seat that carries out high pressure water control, with be used for from the water supply funnel of ground side-draw water, with the water supply tank that is used to store from the water of water supply funnel, with hydraulic pressure, pneumatic supply and valve seat be used to control the electromagnetic control panel of each equipment, and be used for the operation board of running operation and the pusher side operation board of maintenance usefulness.
16. according to any described bell clearing apparatus in the claim 1～15, it is characterized in that: do not disperse and be provided with the anti-locking apparatus that disperses that constitutes by a pair of water board to periphery in order to make the injection water in the action, this anti-locking apparatus that disperses, utilize Stainless Steel Wire and form and have, and this anti-locking apparatus that disperses can make injection water not disperse to the opposite side of injection around the sealing of the line pressure of song and connecting airtight these two sides with bell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520037380 CN2863796Y (en) | 2005-12-28 | 2005-12-28 | Furnace lid clearing apparatus on coke furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520037380 CN2863796Y (en) | 2005-12-28 | 2005-12-28 | Furnace lid clearing apparatus on coke furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2863796Y true CN2863796Y (en) | 2007-01-31 |
Family
ID=37676248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520037380 Expired - Fee Related CN2863796Y (en) | 2005-12-28 | 2005-12-28 | Furnace lid clearing apparatus on coke furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2863796Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950708A (en) * | 2014-04-28 | 2014-07-30 | 山西太钢不锈钢股份有限公司 | Coke-drawing control method for five groups of coke cooling tables |
| CN111423892A (en) * | 2018-12-28 | 2020-07-17 | 住友重机械过程机器株式会社 | Furnace cover cleaning device and furnace cover cleaning method |
-
2005
- 2005-12-28 CN CN 200520037380 patent/CN2863796Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950708A (en) * | 2014-04-28 | 2014-07-30 | 山西太钢不锈钢股份有限公司 | Coke-drawing control method for five groups of coke cooling tables |
| CN103950708B (en) * | 2014-04-28 | 2015-12-30 | 山西太钢不锈钢股份有限公司 | A kind of five connect the burnt control method of the rake organizing cool Jiao Tai |
| CN111423892A (en) * | 2018-12-28 | 2020-07-17 | 住友重机械过程机器株式会社 | Furnace cover cleaning device and furnace cover cleaning method |
| CN111423892B (en) * | 2018-12-28 | 2024-06-11 | 住友重机械过程机器株式会社 | Furnace cover cleaning device and furnace cover cleaning method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SUMITOMO HEAVY MECHANICAL PROCESS MACHINERY CO., L Free format text: FORMER NAME: SUMIJU MACHINES SYSTEMS CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: Japan Ehime Prefecture Patentee after: Sumiju Machines Systems Co., Ltd. Address before: Japan Ehime Prefecture Patentee before: Mitsushige Maching Co., Ltd. |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070131 Termination date: 20121228 |