The concrete pulp waste water recycle device that gives up
Technical field
The utility model relates to a kind of waste water and dregs of concrete mixing station comprehensive utilization unit equipment, the useless slurry of the waste water in particularly a kind of concrete recycle device.
Background technology
Because construction market is to the growing demand of commerical ready-mixed concrete, the commerical ready-mixed concrete stirring station has become the main building materials industry in city at present, commerical ready-mixed concrete than the concrete benefit of on-the-spot own configuration is: quality is unified, and is easy to use and do not need the builder to buy whipping device in addition.But the stirrer of commerical ready-mixed concrete stirring station and transport trolley can sticking stay a large amount of waste water and dregs in work and transportation, for cleaning concrete stirrer and concrete mixing and transporting car, will waste a large amount of tap water and building material, waste water and dregs after the cleaning also can pollute surrounding environment, also makes inner place contamination control increase difficulty.
In order to solve the waste water and dregs problem of commerical ready-mixed concrete stirring station, the technician of more domestic building materials research units and concrete mixing plant has studied the terms of settlement that many waste water and dregs reclaim, some sandstone separating machines have been designed, the sandstone mixture is isolated from mud, and mud flows into suction pit again.Some concrete mixing plants are also from the external commerical ready-mixed concrete waste water and dregs recovery technology of having introduced, whole waste water and dregs as German Stet company reclaims technology, but the problem that exists is a mud, sandstone can not flash liberation, just the sandstone mixture is isolated from mud, mud flows into suction pit, the setting of suction pit can not be satisfied the requirement of mud reuse, mud solids thing post precipitation in the suction pit, wherein clear water overflows into clean water basin, mud residence time in settling tank is long, just solidify caking, whole like this Technology just can not guarantee that waste water and dregs recycles fully.
Through retrieval, we have also found the open source literature of some commerical ready-mixed concrete waste water and dregs recovery technologies, as Chinese patent: 1, [title] waste water and dregs of concrete mixing station comprehensive utilization process [application number] 97106427.X[applicant] Shanghai Construction Science Research Inst.; Shanghai City architecture engineering material company [summary] the present invention relates to a kind of waste water and dregs of concrete mixing station comprehensive utilization process, and it comprises mud, sandstone sepn process, pond system flow, mud reuse process, and machinery and electric control system.The pond system flow is to flow into the homogenate pond when the mud liquid level in the inflow suction pit surpasses the overflow port height, flow into clean water basin again, clear water overflows behind the precipitation of solid material in the slime water, but the water reuse in the clean water basin, by mud, the isolated mud of sandstone separator through post precipitation in the homogenate pond through the concentration allotment and through labor measurement with reuse.Mud reuse process is to be undertaken by mud control valve and clear water magnetic valve.2, Chinese patent: [title] a kind of method [application number] 01814928.6[applicant who controls concrete mud water] method and system of a kind of concrete rinse water of W. R. Grace ﹠ Co [address] New York, United States [summary] recycling, it comprises flushing truck mixer (1) equipment of etc.ing and reuses slime water (2).The present invention includes the transmitter (11) that is arranged in the communication system that is connected with control center (10), be used for determining the consumption of retardant (4) and the slime water quantity/concentration of generation.By data analysis, can prevent that the retardant consumption is excessive or use quantity not sufficient, or it is reduced to minimum level that for this reason, if needed, control center (10) can give a warning or correct signal.
The weak point that the concrete mud of above-mentioned open source literature report and the recovery system of water also exist is: the pond system more complicated of mud, waste water and dregs comprehensive utilization process as document 1 has comprised suction pit, homogenate pond and two clean water basin, floor space is big, also the remaining problem that thes cement solidifies in the mud can't be solved; Document 2 has proposed sensor installation in system, is used for determining the consumption of retardant and the slime water quantity and the concentration of generation, technology and equipment that whole mud that do not appear in the newspapers are recycled fully.
Summary of the invention
The purpose of this utility model provides the comprehensive utilization equipment of useless slurry of a kind of concrete mixing plant and waste water, make the concret waste water waste residue obtain fully recycling, can save tap water and building material on the one hand, alleviate the pollution that waste water and dregs causes surrounding environment on the other hand simultaneously.
The technical solution of the utility model is as follows:
The recycle device of the useless pulp waste water of concrete comprises mud, sandstone separating machine, suction pit, mud pumping machine and electric control system; Described mud; the sandstone separating machine is that remaining concrete in the concrete mixing and transporting car cylinder is cleaned; under water impact to mud; sandstone carry out isolating equipment; Sha Yushi is at mud; after rolling, discharge in the screen roller body in the sandstone separating machine; again being sent back to the sandstone dump recycles; mud is then under the current flushing; overflowing cleaning case flows in the suction pit; thereby make sand; stone; the disposable separation of mud; this mud; the present structure of sandstone separating machine is very ripe; the domestic producer that special manufacturing is arranged; obtained using at many concrete mixing plants, here not as protection equipment.The useless pulp waste water recycle device of concrete described in the utility model mainly comprises suction pit, mud pumping machine and electric control system, be characterized in: suction pit is made up of pond body, useless slurry inlet, agitator, electric motor and slush pump, the outlet of mud, sandstone separating machine connects useless slurry inlet, the slush pump outlet pipe connects useless slurry weighing hopper, the weighing hopper outlet connects concrete mixer, the electric control system of slush pump is incorporated the unified regulation and control of automatic control system of concrete mixer into, agitator is the vane type structure, and agitator is apart from 10-50 centimetre of suction pit bottom.
The above-described concrete pulp waste water recycle device that gives up, useless slurry weighing hopper is equipped with gage probe, sensor signal connects the automatic control system of concrete mixer, so that by Controlling System sandstone, cement, other powder, water, admixture, useless slurry are unified batching.
The working process of the recycle device of the useless pulp waste water of concrete is:
Remaining concrete water cleans and pours in the flushed channel in the concrete mixing and transporting car cylinder, and under water impact, flow into mud, separate in the sandstone separator, this moment, sand and stone were at mud, after rolling, discharge in the screen roller body in the sandstone separating machine, again being sent back to the sandstone dump recycles, and the solids in the mud is under the current flushing that constantly flows into, overflow cleaning case and flow in the suction pit, thereby make sand, stone, the disposable separation of mud, mud is delivered to useless slurry weighing hopper by slush pump and transport pipe, with sandstone, cement, other powder, water, admixture, useless slurry together, unify batching by Controlling System and send into concrete mixer, the ordinary production commerical ready-mixed concrete is put into agitator truck and is delivered to the construction site.
The utility model advantage compared with prior art is:
1, maximum characteristics of the present utility model are after mud enters suction pit from the discharge of sandstone separating machine, stirring and be transported to concrete mixer immediately uses, avoid mud in stock tank, to precipitate and solidify, can also keep certain activity of cement in the mud, thereby help guaranteeing the quality of commerical ready-mixed concrete.
2, mud uses in concrete as a kind of independently material in native system.
3, suction pit is only used one, does not need to establish homogenate pond and clean water basin in addition, has reduced floor space.
4, allocate the water for cleaning amount according to the residual concrete of concrete mixing and transporting car, the water yield that assurance enters suction pit so just can reach the turnover balance, only just can ordinary production with a suction pit.
5, system all reaches no waste water and dregs discharging; can improve the in-situ production environment of commerical ready-mixed concrete stirring station effectively; save a large amount of waters and building material; reduce enterprise's production cost; can also prevent a large amount of slime water from flowing into underdrainage system and result in blockage and pollute, help protecting environment.
Description of drawings
Fig. 1 is the structure and the production principle figure of the recycle device of the useless pulp waste water of the utility model concrete.
Embodiment
See that from figure the recycle device of the useless pulp waste water of concrete comprises mud, sandstone separating machine 3, suction pit 7, mud pumping machine 6 and electric control system; Remaining concrete water cleans and pours in the flushed channel 2 in concrete mixing and transporting car 1 cylinder, and under water impact, flow into mud, separate in the sandstone separating machine 3, Sha Yushi is at mud, after rolling, discharge in the screen roller body in the sandstone separating machine 3, again being sent back to the sandstone dump recycles, mud is then under the current flushing, overflowing cleaning case flows in the suction pit 7, suction pit 7 is by the pond body, useless slurry inlet, agitator 5, electric motor 4 and slush pump 6 are formed, mud, the useless slurry of sandstone separating machine 3 directly feeds suction pit 7, slush pump 6 outlet pipes connect useless slurry weighing hopper 9, weighing hopper 9 outlets connect concrete mixer 10, useless slurry weighing hopper 9 is equipped with gage probe 8, the electric control system of slush pump is incorporated the automatic control system of concrete mixer 10 into and is unified batching, agitator 5 is the vane type structure, and agitator 5 is apart from suction pit 7 bottom 10-50 centimetres.