CN1171371A - Process for comprehensive utilization of waste water and dregs of concrete mixing station - Google Patents
Process for comprehensive utilization of waste water and dregs of concrete mixing station Download PDFInfo
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- CN1171371A CN1171371A CN 97106427 CN97106427A CN1171371A CN 1171371 A CN1171371 A CN 1171371A CN 97106427 CN97106427 CN 97106427 CN 97106427 A CN97106427 A CN 97106427A CN 1171371 A CN1171371 A CN 1171371A
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Abstract
A process for comprehensive utilization of the waste water and dregs from concrete mixing station includes separation process of slurry from sand and stone, water pool system flow path, slurry reclaiming process and electro-mechanical control system. For said water pool system, when the level of slurry flowing into slurry pool is higher than the height of overflow gate, it flows into homogenizing pool and in turn into water-clearing pool. After precipitation of solid, the water in water-clearing pool can be reused. The slurry separated by slurry-sand-stone separator is concentrated in homogenizing pool and measured for reuse. Its advantage is no discharge of waste water and dregs.
Description
The present invention relates to material of construction, particularly a kind of commerical ready-mixed concrete stirring station waste water and dregs recovery technology.
Along with the quickening with city fundamental construction of developing rapidly of Chinese national economy, commerical ready-mixed concrete manufacturing enterprise also constantly sets up thereupon, to satisfy the increased requirement of construction market to commerical ready-mixed concrete.The stirrer of commerical ready-mixed concrete stirring station and transport trolley can sticking stay a large amount of waste water and dregs in work and transportation, for cleaning concrete stirrer and concrete mixing and transporting car, will waste a large amount of tap water and building material, waste water and dregs after the cleaning also can pollute surrounding environment, also makes the inner place of stirring station contamination control increase difficulty.
Therefore, indivedual manufacturing enterprises are arranged from the external commerical ready-mixed concrete waste water and dregs recovery technology of having introduced, whole waste water and dregs as German Stet company reclaims technology, but the problem that exists is a mud, sandstone can not flash liberation, just the sandstone mixture is isolated from mud, mud flows into suction pit, the setting of suction pit can not be satisfied the requirement of mud reuse, mud solids thing post precipitation in the suction pit, wherein clear water overflows into clean water basin, mud reuse control then requires original mixing platform main frame to need the special purpose interface input system, otherwise just can not use, whole like this Technology just can not guarantee that waste water and dregs recycles fully.
In order to address the above problem; the purpose of this invention is to provide a kind of improved waste water and dregs of concrete mixing station comprehensive utilization process, make the concret waste water waste residue obtain fully recycling, save tap water and building material; help environment protection, strengthened the place contamination control.
Technical scheme of the present invention is as follows:
A kind of waste water and dregs of concrete mixing station comprehensive utilization process, it comprises mud, sandstone sepn process, pond system flow, mud reuse process, and machinery and electric control system; Described mud, the sandstone sepn process is that remaining concrete in the concrete mixing and transporting car cylinder is poured in the flushed channel after cleaning, and under water impact, flow into mud, separate in the sandstone separator, this moment husky with the screen roller body of stone in flushed channel in after rolling, sand drift is gone into cleaning case, along with screen roller, the internal and external screw sheet rotates, Sha Yushi is released drain separator behind the hopper respectively, and the solids in the mud is under the current flushing that constantly flows into, overflow cleaning case and flow in the suction pit, thereby make sand, stone, the disposable separation of mud, wherein husky, stone is sent back to dump again and is recycled; Described basin turnkey is drawn together suction pit, homogenate pond and two clean water basin, its flow process is to flow into the homogenate pond when the mud liquid level in the inflow suction pit surpasses the overflow port height, when surpassing the overflow port height, the mud liquid level in the homogenate pond flows into first step clean water basin again, mud in the pond of homogenate at this moment regularly hollander is in off working state, clear water overflows behind the precipitation of solid material in the slime water in the suction pit, along with continuous rising of the water of first step clean water basin flows into second stage clean water basin again above overflow port, at this moment the water in the clean water basin of the second stage can be used to clean diluted concrete in agitator truck and the flushed channel, by mud, the isolated mud of sandstone separator in the homogenate pond through concentration allotment and through labor measurement, to reach the reuse requirement; Described mud reuse process is when needing reuse to be deployed into before the desired concentration mud, open mud reuse pump earlier, this moment, mud flow through mud reuse control valve by transport pipe, flow back to the homogenate pond again, then after obtaining the mixing platform steering order, when opening the tap water magnetic valve, mud reuse control valve is opened synchronously, mud and tap water add weighing automatically in the aggregate bin simultaneously, the size of mud flow rate is by Flux Valve Control, mud is recycled fully thus, and whole comprehensive utilization process is realized zero release.
Adopt Technology of the present invention; can reach no waste water and dregs discharging; can improve the in-situ production environment of commerical ready-mixed concrete stirring station effectively; save a large amount of waters and building material; reduce enterprise's production cost; can also prevent a large amount of slime water from flowing into underdrainage system and result in blockage and pollute, help protecting environment.
Below in conjunction with accompanying drawing technical process of the present invention is described in detail.
Accompanying drawing is a kind of waste water and dregs of concrete mixing station comprehensive utilization process FB(flow block).
1, mud, sandstone sepn process:
Before at first the agitator truck that is rinsed being rested in flushed channel, will put into the agitator truck cylinder, the about 2m of the water yield through precipitation overflow clear water
3, then with roller moving, the residual concrete in the tube is discharged behind agitation and dilution and is discharged in the flushed channel, and the concrete after dilution this moment is discharged into mud, sandstone separator under the water impact of flushed channel one end.
Concrete after the dilution enters in the screen roller of mud, sandstone separator, along with screen roller rotates, husky, stone is separated, husky at this moment, stone is pushed discharge bucket by screen roller internal and external screw sheet respectively and sends separator after the spray Cleaning for High Capacity of clear water, and the solids in the slime water is in suspended state under the rotation of screen roller is stirred, and solids flows in the suction pit along with current overflow cleaning case.
When surpassing the overflow port height, the mud liquid level in flowing into suction pit flows into the homogenate pond, when surpassing the overflow port height, the mud liquid level in the homogenate pond flows into first step clean water basin again, mud in the pond of homogenate at this moment regularly hollander is in off working state, clear water overflows behind the precipitation of solid material in the slime water in the suction pit, along with continuous rising of the water of first step clean water basin flows into second stage clean water basin again above overflow port, at this moment the water in the clean water basin can be used to clean diluted concrete in agitator truck and the flushed channel.
Again being sent back to dump by mud, the isolated sand of sandstone separator, stone recycles.
2. mud reuse process:
Allocate through concentration in the homogenate pond by mud, the isolated mud of sandstone separator, and through labor measurement, concentration of hydraulic mixture is answered the concentration value of standard up to specification.
After the mud in the homogenate pond reaches reuse and requires, open mud reuse pump to the stirrer slurry conveyed, when mud reuse control valve was closed, mud flowed back to the homogenate pond from the mud reflux line.When need used tap water, control center sent instruction by mixing platform, opens tap water electromagnetism dish valve, and this moment, the mud reuse control valve of interlock was opened simultaneously with it, and mud and tap water flow into weighing automatically in the aggregate bin by a certain percentage.Mud flow rate can pass through the Flow-rate adjustment valve regulation.At last slime water is mixed stirrer and stir, slime water is recycled fully with sandstone, cement and water.
After each mud reuse finishes, must wash mud reuse pipeline with clear water, stop up to prevent hydraulic fill pipeline, close mud reuse pump this moment, opened clear water ball valve flushing pipe five minutes, closes the clear water ball valve then.
Mud in suction pit, the homogenate pond regularly can decide according to concentration of hydraulic mixture, pond size by the working hour of hollander.
Claims (1)
1. waste water and dregs of concrete mixing station comprehensive utilization process, it comprises mud, the sandstone sepn process, the pond system flow, mud reuse process, and machinery and electric control system, it is characterized in that, described mud, the sandstone sepn process is that remaining concrete in the concrete mixing and transporting car cylinder is poured in the flushed channel after cleaning, and under water impact, flow into mud, separate in the sandstone separator, this moment husky with the screen roller body of stone in flushed channel in after rolling, sand drift is gone into cleaning case, along with screen roller, the internal and external screw sheet rotates, and Sha Yushi is released drain separator behind the hopper respectively, and the solids in the mud is under the current flushing that constantly flows into, overflow cleaning case and flow in the suction pit, thereby make sand, stone, the disposable separation of mud, wherein husky, stone is sent back to dump again and is recycled; Described basin turnkey is drawn together suction pit, homogenate pond and two clean water basin, its flow process is to flow into the homogenate pond when the mud liquid level in the inflow suction pit surpasses the overflow port height, when surpassing the overflow port height, the mud liquid level in the homogenate pond flows into first step clean water basin again, mud in the pond of homogenate at this moment regularly hollander is in off working state, clear water overflows behind the precipitation of solid material in the slime water in the suction pit, along with continuous rising of the water of first step clean water basin flows into second stage clean water basin again above overflow port, at this moment the water in the clean water basin of the second stage can be used to clean diluted concrete in agitator truck and the flushed channel, by mud, the isolated mud of sandstone separator in the homogenate pond through concentration allotment and through labor measurement, to reach the reuse requirement; Described mud reuse process is when needing reuse to be deployed into before the desired concentration mud, open mud reuse pump earlier, this moment, mud flow through mud reuse control valve by transport pipe, flow back to the homogenate pond again, then after obtaining the mixing platform steering order, when opening the tap water magnetic valve, mud reuse control valve is opened synchronously, mud and tap water add weighing automatically in the aggregate bin simultaneously, the size of mud flow rate is by Flux Valve Control, mud is recycled fully thus, and whole comprehensive utilization process is realized zero release.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 97106427 CN1171371A (en) | 1997-05-22 | 1997-05-22 | Process for comprehensive utilization of waste water and dregs of concrete mixing station |
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CN 97106427 CN1171371A (en) | 1997-05-22 | 1997-05-22 | Process for comprehensive utilization of waste water and dregs of concrete mixing station |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100425552C (en) * | 2004-04-07 | 2008-10-15 | 上海佳豪船舶工程设计股份有限公司 | Waste water treatment of concrete agitation ship |
CN101538096B (en) * | 2009-04-24 | 2011-04-06 | 司军 | Method for processing waste slurry |
CN102320082A (en) * | 2011-09-22 | 2012-01-18 | 天元建设集团有限公司 | System and method for recycling cleaning slurry water and waste residues in concrete production |
CN101310949B (en) * | 2007-05-22 | 2012-07-04 | 厦门厦工重工有限公司 | Efficient concrete waste recovering process and device thereof |
CN102616904A (en) * | 2012-04-01 | 2012-08-01 | 利勃海尔机械(徐州)有限公司 | Ultra-fine particle concrete wastewater treatment equipment of concrete mixer truck |
CN102797287A (en) * | 2012-09-04 | 2012-11-28 | 天津港保税区航保商品砼供应有限公司 | Slurry-water recovery system and method |
CN102815804A (en) * | 2012-08-28 | 2012-12-12 | 广西大都混凝土集团有限公司 | Separating equipment for waste water and waste residue of concrete |
CN102887676A (en) * | 2012-09-04 | 2013-01-23 | 青岛磊鑫混凝土有限公司 | C30 concrete prepared from high-concentration concrete waste slurry water |
CN103406345A (en) * | 2013-08-29 | 2013-11-27 | 平湖南方混凝土制品有限公司 | Comprehensive utilization process of wastewater and waste residues in concrete mixing station |
CN103711196A (en) * | 2012-09-04 | 2014-04-09 | 天津港保税区航保商品砼供应有限公司 | Grout recovering system |
CN104944851A (en) * | 2015-05-25 | 2015-09-30 | 上海城建物资有限公司 | Technology for producing concrete from wastewater |
CN106365484A (en) * | 2016-08-18 | 2017-02-01 | 上海二十冶建设有限公司 | Waste commodity concrete recovery and recycling technology |
CN107585838A (en) * | 2017-09-14 | 2018-01-16 | 苏州天微至胜运动控制技术有限公司 | A kind of sandstone separates Disposal of Sewages |
CN109111180A (en) * | 2018-08-28 | 2019-01-01 | 浙江华坤建设有限公司 | Precast concrete three-protection design method |
CN110694345A (en) * | 2019-09-27 | 2020-01-17 | 重庆聚融建设(集团)股份有限公司 | Waste recovery system for concrete mixing |
CN112126548A (en) * | 2020-10-27 | 2020-12-25 | 北京中冶隆生环保科技发展有限公司 | Technology for recycling sealed pit mud of Maotai-flavor liquor fermentation pit |
CN112387000A (en) * | 2020-10-19 | 2021-02-23 | 中建西部建设北方有限公司 | Waste water and waste residue recycling process and recycling system for concrete mixing plant |
CN114393712A (en) * | 2022-01-27 | 2022-04-26 | 广州机觉云物联科技有限公司 | Mixing plant waste slurry recovery processing system |
-
1997
- 1997-05-22 CN CN 97106427 patent/CN1171371A/en active Pending
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100425552C (en) * | 2004-04-07 | 2008-10-15 | 上海佳豪船舶工程设计股份有限公司 | Waste water treatment of concrete agitation ship |
CN101310949B (en) * | 2007-05-22 | 2012-07-04 | 厦门厦工重工有限公司 | Efficient concrete waste recovering process and device thereof |
CN101538096B (en) * | 2009-04-24 | 2011-04-06 | 司军 | Method for processing waste slurry |
CN102320082A (en) * | 2011-09-22 | 2012-01-18 | 天元建设集团有限公司 | System and method for recycling cleaning slurry water and waste residues in concrete production |
CN102616904B (en) * | 2012-04-01 | 2013-08-07 | 利勃海尔机械(徐州)有限公司 | Ultra-fine particle concrete wastewater treatment equipment of concrete mixer truck |
CN102616904A (en) * | 2012-04-01 | 2012-08-01 | 利勃海尔机械(徐州)有限公司 | Ultra-fine particle concrete wastewater treatment equipment of concrete mixer truck |
CN102815804A (en) * | 2012-08-28 | 2012-12-12 | 广西大都混凝土集团有限公司 | Separating equipment for waste water and waste residue of concrete |
CN102797287A (en) * | 2012-09-04 | 2012-11-28 | 天津港保税区航保商品砼供应有限公司 | Slurry-water recovery system and method |
CN102887676A (en) * | 2012-09-04 | 2013-01-23 | 青岛磊鑫混凝土有限公司 | C30 concrete prepared from high-concentration concrete waste slurry water |
CN103711196A (en) * | 2012-09-04 | 2014-04-09 | 天津港保税区航保商品砼供应有限公司 | Grout recovering system |
CN103406345A (en) * | 2013-08-29 | 2013-11-27 | 平湖南方混凝土制品有限公司 | Comprehensive utilization process of wastewater and waste residues in concrete mixing station |
CN104944851A (en) * | 2015-05-25 | 2015-09-30 | 上海城建物资有限公司 | Technology for producing concrete from wastewater |
CN106365484A (en) * | 2016-08-18 | 2017-02-01 | 上海二十冶建设有限公司 | Waste commodity concrete recovery and recycling technology |
CN107585838A (en) * | 2017-09-14 | 2018-01-16 | 苏州天微至胜运动控制技术有限公司 | A kind of sandstone separates Disposal of Sewages |
CN109111180A (en) * | 2018-08-28 | 2019-01-01 | 浙江华坤建设有限公司 | Precast concrete three-protection design method |
CN110694345A (en) * | 2019-09-27 | 2020-01-17 | 重庆聚融建设(集团)股份有限公司 | Waste recovery system for concrete mixing |
CN112387000A (en) * | 2020-10-19 | 2021-02-23 | 中建西部建设北方有限公司 | Waste water and waste residue recycling process and recycling system for concrete mixing plant |
CN112126548A (en) * | 2020-10-27 | 2020-12-25 | 北京中冶隆生环保科技发展有限公司 | Technology for recycling sealed pit mud of Maotai-flavor liquor fermentation pit |
CN114393712A (en) * | 2022-01-27 | 2022-04-26 | 广州机觉云物联科技有限公司 | Mixing plant waste slurry recovery processing system |
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