CN2841187Y - Interlinked strip automatic cutting machine for solar battery assembly - Google Patents
Interlinked strip automatic cutting machine for solar battery assembly Download PDFInfo
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- CN2841187Y CN2841187Y CN 200520045602 CN200520045602U CN2841187Y CN 2841187 Y CN2841187 Y CN 2841187Y CN 200520045602 CN200520045602 CN 200520045602 CN 200520045602 U CN200520045602 U CN 200520045602U CN 2841187 Y CN2841187 Y CN 2841187Y
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- cutting machine
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- wire cutting
- transmitting wheel
- wire
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Abstract
The utility model provides an interlinked strip automatic wire cutting machine for a solar battery assembly, which comprises a machine body, a wire cutting mechanism which is arranged on the machine body, a power mechanism which controls the action of the wire cutting mechanism and a computer control mechanism. The utility model is characterized in that the wire cutting mechanism comprises a straightening mechanism, a photoelectric detection mechanism, a roller wire conveying mechanism and a cutting mechanism which can simultaneously process five inlet wires and are orderly arranged on the machine body according to the inlet wire direction. The mechanization and automatic cutting of the interlinked strip automatic wire cutting machine for a solar battery assembly is realized by the utility model, the work efficiency is enhanced, the lengths of each of the interlinked strips which are cut are consistent, and the flatness can be fully ensured; therefore, the quality of finished products of the combined solar battery assembly can be raised.
Description
Technical field
The utility model relates to a kind of Metal Cutting equipment, particularly a kind of solar module interconnector automatic wire cutting machine.
Background technology
Along with the increase of population on the earth and improving constantly of living standard, to the also constantly increase of demand of the energy.And non-renewable energy resources such as tellurian coal and oil just day by day reduce, and face exhaustion.So people turn to inexhaustible solar energy to sight, the photovoltaic industry is arisen at the historic moment, and is subjected to the great attention of countries in the world.Solar module is the core component of photovoltaic industry, and a big solar module is to be combined by a plurality of little solar cell devices.For a plurality of little solar cell devices are combined into big solar module, must adopt a kind of metallic conductor that is called the solar module interconnector that each solar cell device is connected and/or is together in parallel.This solar module interconnector is often formed by the metal wire rod expansion cutting of rolling.At present, this work is finished by people's manual operations, its inefficiency, and labour intensity is big, and the interconnector length that cuts out is difficult to reach consistent, and glacing flatness is difficult to meet the demands, thereby has influenced the end product quality of the solar module that is combined into.
Summary of the invention
The purpose of this utility model is to overcome the above-mentioned shortcoming that prior art exists, and a kind of solar module interconnector automatic wire cutting machine is provided.
To achieve these goals, the utility model has adopted following technical scheme: a kind of solar module interconnector automatic wire cutting machine, the actuating unit and the computer controlling organization that comprise body, be installed in the wire cutting machine structure on the body and control the action of wire cutting machine structure, be characterized in that described wire cutting machine structure comprises can be handled five inlet wires simultaneously and be installed in straightening mechanism, photoelectric detection mechanism, roller wire delivery mechanism and cutting mechanism on the body in proper order according to the inlet wire direction.
Described straightening mechanism comprises five groups of equidistant roll wheel assemblies that be arranged in parallel; Every group of roll wheel assembly comprises also spaced at least three pinch rollers of distribution point-blank and also spaced at least four support rollers that distribute point-blank; Each pinch roller in same group of roll wheel assembly and support roller are arranged in the same vertical plane and are staggered, and the vertical space distance between its pinch roller race and the support roller race and the big or small adaptive of inlet wire also can be according to the size adjustment of inlet wire.
Described photoelectric detection mechanism comprises five groups of photoelectric reflection assemblies that can detect five inlet wires respectively, and each is organized the photoelectric reflection assembly and telecom-connects with the computer controlling organization respectively.
Described roller wire delivery mechanism comprises two groups of line-transmitting wheel assemblies that distribute before and after the inlet wire direction, and every group of line-transmitting wheel assembly comprises that a pair of line-transmitting wheel of upper and lower settings and one group are used for allowing wire rod line-transmitting wheel lifting mechanism on pass through between the two-wheeled when initial inlet wire; Wherein, upper and lower line-transmitting wheel is driving wheel, is driven by actuating unit; Last line-transmitting wheel is compressed downwards by the spring compression mechanism of a cover adjustable pressure.
The described line-transmitting wheel lifting mechanism of going up comprises that one is inverted U-shapedly lifted handle and is symmetricly set on two groups of pull bars of line-transmitting wheel two axial ends, L shaped lower shake-changing arm and T shape upper rocker arm, and the lower end of lifting handle is movably connected on the body by rotating shaft respectively; In every group of pull bar, L shaped lower shake-changing arm and T shape upper rocker arm, one end of pull bar links to each other with the lower hinge of lifting handle one side, the flex point of the other end and L shaped lower shake-changing arm is hinged and connected, the lower end of L shaped lower shake-changing arm is movably connected on the body by rotating shaft, the other end and T shape upper rocker arm are hinged and connected, and the other end of T shape upper rocker arm links to each other with the rotating shaft of last line-transmitting wheel is rotatable.
When the lower end of described L shaped lower shake-changing arm and the link position of body were erect lower shake-changing arm will to go up line-transmitting wheel and lifted, the arm body of lower shake-changing arm just in time was pressed on down in the rotating shaft of line-transmitting wheel and forms self-locking.
Described cutting mechanism adopts the spherical guide knife rest.
The utility model has been realized that the mechanization of solar module interconnector cuts automatically, thereby has been improved operating efficiency greatly owing to adopted technique scheme.Its speed of cut can reach per minute 81 times even higher, cuts 5 at every turn, and per minute can cut out more than 400 interconnector; And every interconnector length unanimity that cuts out, error is in 0.1mm; Because wire rod has passed through straightening mechanism when entering wire cutting machine straightening processing, the glacing flatness of every interconnector has all obtained abundant assurance, thereby can improve the end product quality of the solar module that is combined into greatly.
Description of drawings
Fig. 1 is the perspective view of the utility model solar module interconnector automatic wire cutting machine;
Fig. 2 is the structure front view of the roller wire delivery mechanism (and relevant connection parts) in the utility model;
Fig. 3 is the structure vertical view of roller wire delivery mechanism shown in Figure 2;
Fig. 4 is the structure side view of roller wire delivery mechanism shown in Figure 2;
Fig. 5 is the structural representation of the last line-transmitting wheel lifting mechanism in the utility model.
The specific embodiment
Referring to Fig. 1, solar module interconnector automatic wire cutting machine of the present utility model comprises body 1, is installed in the actuating unit (not shown come out) and the computer controlling organization 3 (this computer controlling organization is another patented technology of the applicant) of wire cutting machine structure 2 on the body 1 and the action of control wire cutting machine structure.Also be provided with patchboard 4 at After-Body.Wire cutting machine structure 2 comprises straightening mechanism 21, photoelectric detection mechanism 22, roller wire delivery mechanism 23 and cutting mechanism 24.Straightening mechanism 21, photoelectric detection mechanism 22, roller wire delivery mechanism 23 and cutting mechanism 24 are installed on the body in proper order according to the inlet wire direction, and according to the setted structure setting of handling five inlet wires simultaneously.
Continuation is referring to Fig. 1, straightening mechanism 21 in the utility model is connected a side of body by a bracing frame, comprise five groups of equidistant roll wheel assemblies that be arranged in parallel, every group of roll wheel assembly comprises also spaced at least three pinch rollers 211 of distribution and also spaced at least four support rollers 212 that distribute point-blank point-blank, each pinch roller in same group of roll wheel assembly and support roller are arranged in the same vertical plane and are staggered, and the vertical space distance between its pinch roller race and the support roller race and the big or small adaptive of inlet wire also can be according to the size adjustment of inlet wire.
Continuation is referring to Fig. 1, and the photoelectric detection mechanism in the utility model comprises five groups of photoelectric reflection assemblies that can detect five inlet wires respectively, and each is organized the photoelectric reflection assembly and telecom-connects with the computer controlling organization respectively.On body, be provided with a slotted hole perpendicular to wire rod inlet wire direction; unsettledly above slotted hole be provided with a baffle plate; each organizes the below that the photoelectric reflection assembly is separately positioned in the body and is positioned at slotted hole; its light that projects is radiated at respectively on the course of each inlet wire; when any inlet wire in five inlet wires uses up; the photoelectric reflection component detection is to this information and convey to the computer controlling organization; the computer controlling organization can instruct actuating unit to shut down at once and send alarm signal, notifies the staff the new inlet wire of in time packing into.
Referring to Fig. 2, cooperation is referring to Fig. 3, Fig. 4, roller wire delivery mechanism 23 in the utility model comprises two groups of line-transmitting wheel assemblies that distribute along inlet wire direction front and back, every group of line-transmitting wheel assembly comprises that a pair of line-transmitting wheel 231 (only show line-transmitting wheel among the figure, following line-transmitting wheel is arranged in the body) of upper and lower settings and a cover are used for allowing line line-transmitting wheel lifting mechanism 232 on pass through between the two-wheeled when initial inlet wire.Wherein, following line-transmitting wheel is a driving wheel, is driven by actuating unit; Last line-transmitting wheel is a driven pulley, is compressed downwards by a spring compression mechanism 233 of overlapping adjustable pressure.In two groups of line-transmitting wheel assemblies, the rotating speed of second group of line-transmitting wheel is slightly larger than the rotating speed of first group of line-transmitting wheel, so that inlet wire is formed a tensile force, keeps the straight of inlet wire.
Referring to Fig. 5, structural representation when Fig. 5 lifts for the last line-transmitting wheel lifting mechanism 232 in the utility model, last line-transmitting wheel lifting mechanism 232 comprises inverted U-shaped two groups of pull bars 2322, L shaped lower shake-changing arm 2323 and a upper rocker arm 2324 that lifts handle 2321 and be symmetricly set on the line-transmitting wheel two ends, and the lower end of lifting handle 2321 is movably connected on the body by rotating shaft respectively; In every group of pull bar, L shaped lower shake-changing arm and upper rocker arm, one end of pull bar 2322 links to each other with the lower hinge of lifting handle one side, the flex point of the other end and L shaped lower shake-changing arm 2323 is hinged and connected, the lower end of L shaped lower shake-changing arm is movably connected on the body by rotating shaft, when its link position was erect lower shake-changing arm will to go up line-transmitting wheel and lifted, the arm body of lower shake-changing arm just in time was pressed on down in the rotating shaft of line-transmitting wheel and forms self-locking.The other end of L shaped lower shake-changing arm and upper rocker arm 2324 are hinged and connected, and the other end of upper rocker arm 2324 links to each other with the rotating shaft of last line-transmitting wheel is rotatable.
Continuation is referring to Fig. 1, and the cutting mechanism in the utility model adopts spherical guide knife rest (not detailed icon), another patented technology that this spherical guide knife rest is the applicant.
Claims (7)
1, a kind of solar module interconnector automatic wire cutting machine, comprise body, be installed in the wire cutting machine structure on the body and the actuating unit and the computer controlling organization of control wire cutting machine structure action, it is characterized in that: described wire cutting machine structure comprises can be handled five inlet wires simultaneously and be installed in straightening mechanism, photoelectric detection mechanism, roller wire delivery mechanism and cutting mechanism on the body in proper order according to the inlet wire direction.
2, solar module interconnector automatic wire cutting machine according to claim 1 is characterized in that: described straightening mechanism comprises five groups of equidistant roll wheel assemblies that be arranged in parallel; Every group of roll wheel assembly comprises also spaced at least three pinch rollers of distribution point-blank and also spaced at least four support rollers that distribute point-blank; Each pinch roller in same group of roll wheel assembly and support roller are arranged in the same vertical plane and are staggered, and the vertical space distance between its pinch roller race and the support roller race and the big or small adaptive of inlet wire also can be according to the size adjustment of inlet wire.
3, solar module interconnector automatic wire cutting machine according to claim 1, it is characterized in that: described photoelectric detection mechanism comprises five groups of photoelectric reflection assemblies that can detect five inlet wires respectively, and each is organized the photoelectric reflection assembly and telecom-connects with the computer controlling organization respectively.
4, solar module interconnector automatic wire cutting machine according to claim 1, it is characterized in that: described roller wire delivery mechanism comprises two groups of line-transmitting wheel assemblies that distribute before and after the inlet wire direction, and every group of line-transmitting wheel assembly comprises that a pair of line-transmitting wheel of upper and lower settings and one group are used for allowing wire rod line-transmitting wheel lifting mechanism on pass through between the two-wheeled when initial inlet wire; Wherein, upper and lower line-transmitting wheel is driving wheel, is driven by actuating unit; Last line-transmitting wheel is compressed downwards by the spring compression mechanism of a cover adjustable pressure.
5, solar module interconnector automatic wire cutting machine according to claim 4, it is characterized in that: the described line-transmitting wheel lifting mechanism of going up comprises that one is inverted U-shapedly lifted handle and is symmetricly set on two groups of pull bars of line-transmitting wheel two axial ends, L shaped lower shake-changing arm and T shape upper rocker arm, and the lower end of lifting handle is movably connected on the body by rotating shaft respectively; In every group of pull bar, L shaped lower shake-changing arm and T shape upper rocker arm, one end of pull bar links to each other with the lower hinge of lifting handle one side, the flex point of the other end and L shaped lower shake-changing arm is hinged and connected, the lower end of L shaped lower shake-changing arm is movably connected on the body by rotating shaft, the other end and T shape upper rocker arm are hinged and connected, and the other end of T shape upper rocker arm links to each other with the rotating shaft of last line-transmitting wheel is rotatable.
6, solar module interconnector automatic wire cutting machine according to claim 5, it is characterized in that: when the lower end of described L shaped lower shake-changing arm and the link position of body were erect lower shake-changing arm will to go up line-transmitting wheel and lifted, the arm body of lower shake-changing arm just in time was pressed on down in the rotating shaft of line-transmitting wheel and forms self-locking.
7, solar module interconnector automatic wire cutting machine according to claim 1 is characterized in that: described cutting mechanism adopts the spherical guide knife rest.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520045602 CN2841187Y (en) | 2005-10-12 | 2005-10-12 | Interlinked strip automatic cutting machine for solar battery assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520045602 CN2841187Y (en) | 2005-10-12 | 2005-10-12 | Interlinked strip automatic cutting machine for solar battery assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2841187Y true CN2841187Y (en) | 2006-11-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520045602 Expired - Fee Related CN2841187Y (en) | 2005-10-12 | 2005-10-12 | Interlinked strip automatic cutting machine for solar battery assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2841187Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371320A (en) * | 2011-04-29 | 2012-03-14 | 苏州工业园区高登威科技有限公司 | Solar cell panel cutting device |
| CN104518049A (en) * | 2013-09-27 | 2015-04-15 | 中电电气(上海)太阳能科技有限公司 | Crystalline silica solar cell assembly interconnector cutting transmission device |
| CN104511553A (en) * | 2013-09-27 | 2015-04-15 | 洪进忠 | Fixing mechanism |
-
2005
- 2005-10-12 CN CN 200520045602 patent/CN2841187Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371320A (en) * | 2011-04-29 | 2012-03-14 | 苏州工业园区高登威科技有限公司 | Solar cell panel cutting device |
| CN104518049A (en) * | 2013-09-27 | 2015-04-15 | 中电电气(上海)太阳能科技有限公司 | Crystalline silica solar cell assembly interconnector cutting transmission device |
| CN104511553A (en) * | 2013-09-27 | 2015-04-15 | 洪进忠 | Fixing mechanism |
| CN104511553B (en) * | 2013-09-27 | 2016-08-17 | 洪进忠 | Fixing structure |
| CN104518049B (en) * | 2013-09-27 | 2017-01-04 | 中电电气(上海)太阳能科技有限公司 | A kind of crystalline silicon solar cell modules interconnector cuts transmitting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061129 Termination date: 20141012 |
|
| EXPY | Termination of patent right or utility model |