CN2822927Y - Equipment for producing light wall board - Google Patents
Equipment for producing light wall board Download PDFInfo
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- CN2822927Y CN2822927Y CN 200520035006 CN200520035006U CN2822927Y CN 2822927 Y CN2822927 Y CN 2822927Y CN 200520035006 CN200520035006 CN 200520035006 CN 200520035006 U CN200520035006 U CN 200520035006U CN 2822927 Y CN2822927 Y CN 2822927Y
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Abstract
The utility model relates to a device for producing light wall boards, which comprises a screw concrete vibrating extruding machine. The production device also comprises an upper plate machine, a chain conveyor, a simultaneous cutting machine, a wheel conveyer and a lower plate carriage. The utility model overcomes the problems that at present in the process of producing wall boards by the screw concrete vibrating extruding machine, a host machine needs to be moved, the requirement of the production field is high, the field construction investment is high, and the automation and scaled production is not convenient. Meanwhile, the device also overcomes the defects of high price of the device introduced from abroad, high investment and poor adaptation. The automatic production line of the utility model is fixed by host machine. A plate is driven to move through chain transmission which is controllable to enhance the continuity of the produced products, and the quality is stable and reliable. The wallboard production on the full automatic production line is really realized, the utility model has the advantage of high performance-price ratio and is suitable for big, middle and small building material producing enterprises to invest and produce, and the utility model is mainly used for producing the light wall boards for building materials.
Description
Technical field
The utility model relates to the Light trabs that construction material is used, especially a kind of Light trabs process units.
Background technology
Hollow lath and Hollow Compound batten have not only satisfied present construction market upper frame structure and the light steel frame urgent need to the lightweight inner partition wall plate, and have looked after roof boarding is leaked in the development of housing industry from now on to inside and outside wall board, exterior wall composite plate and heat-isolating antiseepage demand.This cored slab also can be widely used in various public buildings and industrial premises; Simultaneously because this board quality is good, class is high, have the smooth in appearance beauty, impervious advantage such as strong is fit to do the dado structure of dry wall and public building (comprising bridge and tunnel) very much, can be the beautifying city construction, improve building function and quality and contribute.Production line has not only adapted to China's housing industrialization needs, and to building and advance the technological progress of building industry significant in the beautifying city, and existing actuality has perspectively again, has the market prospects of wide application.
Long-line pedestal method screw extruding bri quetting technology and sliding formwork moulding process production porous batten are the most general in the world.Long-line pedestal method screw extruding bri quetting of introducing or sliding formwork molding equipment technology are produced hollow lath and Hollow Compound batten, though meet the actual requirement of China's housing industrialization, but equipment investment needs 1000～1,200 ten thousand yuan, produces the panel production line of 60～1,000,000 square metres of production capacity per year.
And the wall panel forming machine of domestic production at present, equipment investment needs 20～300,000 yuan, produce the panel production line of 15～200,000 square metres of production capacity per year, removing also needs to do ground surface platform in the mounting guide rail of ground, inject capital into about 200,000 yuan, satisfy the fund input of this part of full production even surpass the wall panel forming machine main frame, and floor space needs 2000m
2More than, in case and production site change, this partly drops into and must lose; Feed, to move the tune production process cumbersome, inefficiency, and labour intensity is big, the expense height.
At above-mentioned situation, developed a kind of Light trabs production line, change traditional mode of production mode and technology, rise on the pedestal line by ground and to produce, ground input is changed into the template input, adopt cutting automatically simultaneously, machinery unloads plate, main frame maintains static, the mode of production that moves by chain driving-belt moving platen.
Summary of the invention
The purpose of this utility model provides a kind of process units of realizing that wallboard is produced on full-automatic assembly line; solve present extruder and produce and need mobile host, production site requirement big in the wallboard process, the place construction investment is big and be not easy to the problem of automation size production.
In order to achieve the above object, the technical solution of the utility model is: a kind of production equipment of Light trabs comprises that spiral shakes to draw extruder that this process units also comprises:
A, upper trigger, upper trigger is made of dull and stereotyped sucker, carriage, frame, and wherein the side below frame is provided with the carriage that slides along track, and the opposite side below frame is equipped with the dull and stereotyped sucker that slides along the carriage horizontal direction;
B, chain-linked conveyer, chain-linked conveyer is made of strip frame, cylinder, driving chain, and its mid frame is installed on the ground by bracing frame, and the upper end horizontal direction of frame is equipped with many series cylinders side by side, and the both sides of cylinder are provided with driving chain on frame;
C, synchronization cutting mechanism, synchronization cutting mechanism are installed in the top of chain-linked conveyer, and endwisely slip along chain-linked conveyer;
D, wheel conveyer, wheel conveyer is made of roller, frame, rotating shaft, and wherein the strip frame is installed on the ground by feet, and the upper end horizontal direction of frame is equipped with many group rollers side by side by rotating shaft;
E, following wooden handcart, following wooden handcart is made of vehicle frame, oil pressure hoisting mechanism, the ∏ shape framework, roller, the lead rail axis that have a locating channel, wherein the vehicle frame bottom is equipped with roller, the oil pressure hoisting mechanism is installed on the vehicle frame, the ∏ shape framework that is positioned at below, vehicle frame middle part is connected with the oil pressure hoisting mechanism, and four jiaos of ∏ shape framework are installed on the vehicle frame through lead rail axis.
Described spiral shakes and draws extruder and be provided with frequency converter.
Described chain-linked conveyer is equipped with damping adjustable braking damping unit.
The utlity model has following advantage:
1, major advantage of the present utility model is to have overcome the present spiral extruder that vibrates and produces and to need mobile host, production site requirement big in the wallboard process, and the place construction investment is big and be not easy to the problem of automation size production.Also overcome simultaneously the external introducing equipment valency height of part, invested shortcoming big, bad adaptability.Automatic production line of the present utility model has main frame to be fixed, move by chain driving-belt moving platen, and the chain transmission is controllable, the product continuity of production is strengthened, steady quality is reliable, and realized that really wallboard product produces on full-automatic assembly line, the cost performance height is fit to the advantage that large, medium and small building materials investment in productive enterprise is produced.Promote the use of for the large tracts of land of Environmental Protection in China type lightweight lime-ash wallboard and to have laid a good foundation.
2, solve during existing wallboard extrusion forming machine is produced in the present city, need special terrace, the drawback that main frame moves and brings that mobile feed, tune, production site are big, low, the inconvenient automation sizeization of factory building utilization rate, economized are produced; The utility model changes production site can not cause any loss, and production site only needs 800m
2About, reduced the production site area, reduced production cost.
3,, make building wall board production realize high-quality, high-speed, automation, thereby fill up the blank of the product of domestic suitable national conditions in this technical field by full-automatic production control.Adopted modern technologies, the main frame spiral can be regulated and control the packing of its product by central controller by frequency-conversion processing, makes its product in the stiff mix extrusion modling with low water-cement ratio, can obtain the higher hollow plate of intensity and packing.The general ratio of mud is 0.26～0.34, and the slump is 0, and contract with dry rate＜0.03% so just might be avoided the ubiquitous contraction fissure problem of present domestic lightweight inner partition wall plate, and rainproof, impervious, and defening effect significantly improves.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of upper trigger 16 in the utility model;
Fig. 3 is the structural representation of chain-linked conveyer 8 in the utility model;
Fig. 4 is the structural representation of wheel conveyer 23 in the utility model;
Fig. 5 is the structural representation of following wooden handcart 7 in the utility model.
The specific embodiment
The utility model is a kind of produces the structure of process units of Light trabs such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5: mainly by upper trigger 16, spiral shake draw extruder 15, chain-linked conveyer 8, wheel conveyer 23, wooden handcart 7, material stirring system, air compressor machine and air supply system, electric control system constitute down, the material stirring system provides the mixture of being made up of flyash, slag, straw, cement, additive, water for whole process of production; Air compressor system provides compressed air for the upper plate system; Electric control system is responsible for the electrical control of whole production line and the collaborative work of relevant plant equipment.
Wherein the structural relation of the following equipment that comprises of this process units is:
A, upper trigger, upper trigger 16 is made of dull and stereotyped sucker 17, carriage 18, frame 19, wherein the side below frame 19 is provided with the carriage 18 that slides along track 20, and the opposite side below frame 19 is equipped with the dull and stereotyped sucker 17 that slides along carriage 18 horizontal directions;
B, chain-linked conveyer, chain-linked conveyer 8 is made of strip frame 9, cylinder 10, driving chain 12, its mid frame 9 is installed on the ground by bracing frame 13, and the upper end horizontal direction of frame 9 is equipped with many series cylinders 10 side by side, and the both sides of cylinder 10 are provided with driving chain 12 on frame 9;
C, synchronization cutting mechanism, synchronization cutting mechanism 6 is installed in the top of chain-linked conveyer, and endwisely slips along chain-linked conveyer;
D, wheel conveyer, wheel conveyer 23 is made of roller 11, frame 33, rotating shaft 24, and wherein strip frame 13 is installed on the ground by feet 14, and the upper end horizontal direction of frame 13 is equipped with many group rollers 11 side by side by rotating shaft 24;
E, following wooden handcart, following wooden handcart 7 is made of vehicle frame 1, oil pressure hoisting mechanism 2, the ∏ shape framework 3, roller 4, the lead rail axis 5 that have a locating channel, wherein vehicle frame 1 bottom is equipped with roller 4, oil pressure hoisting mechanism 2 is installed on the vehicle frame 1, the ∏ shape framework 3 that is positioned at vehicle frame 1 middle part below is connected with oil pressure hoisting mechanism 2, and four jiaos of ∏ shape framework 3 are installed on the vehicle frame 1 through lead rail axis 5.
Sucker 22 more than at least two pairs is installed on the crossbearer 21 of the dull and stereotyped sucker of described upper trigger.
Described spiral shakes and draws extruder 15 and be provided with frequency converter.
Described chain-linked conveyer 8 is equipped with damping adjustable braking damping unit.
Upper trigger is loaded into steel form on the production line automatically in the utility model; Chain-linked conveyer is responsible for punching block is delivered under the extruder on the one hand, provides certain damping for wallboard extrusion forming on the other hand; The material stirring system provides the material that mixes (proper proportions such as flyash, slag, straw, cement, additive, water are mixed) for production line; Spiral shakes and draws extruder by 6-7 root screw extrusion bar in the machine and vibrator, and with the material extrusion modling of vibrating in machine, extruding thrust is as the power of chain-linked conveyer; The wallboard of synchronization cutting mechanism after with moulding is by certain length requirement synchronous cutting disjunction; Following wooden handcart unloads and is transported to the pile maintenance of corresponding place with the wallboard on the production line; Air compressor system provides compressed air for the upper plate system; Electric control system is responsible for the electrical control of whole production line and the collaborative work of relevant plant equipment.
The production technology of involved Light trabs is in the utility model:
1, template one is a steel plate, long 2820MM, wide 750MM, thick 5-6MM, the every heavy 80-100Kg of template by track template waggon, delivers to the polylith template that is stacked together under the upper trigger, after electrical control panel started production line, upper trigger was loaded into template on the chain-linked conveyer from the template car by dull and stereotyped sucker and carriage automatically.Production line fabricating yard specification: 30 * 6M.
2, the spiral extruder that vibrates is fixed on the production line, and template places on the free drum conveyor (being chain-linked conveyer), with about two chains with the template screens.Before first sheet metal forming, together form molding cavity with extruder by sending board motor drive chain that template is delivered to the extruder below.Stroke Control action after template puts in place, electromagnetic clutch separates motor and chain drive system, send board motor to quit work.
3, the material stirring system provides the material that mixes (proper proportions such as flyash, slag, straw, cement, additive, water are mixed) for production line.By storage bin material is sent into the extruder hopper.
4, start extruder and shake and draw device, material is under the effect of vibrating of the extruding of extruder screw rod and vibrator, material be compressed in be shaped in the cavity have certain packing (width is 600MM, thickness is 100MM, 6-7 diameter is the round of 57MM) porous hollow batten, wallboard specification: 2800 * 600 * 100MM, 7 rounds, aperture 57MM; The raw material Main Ingredients and Appearance is flyash, slag, straw, cement, additive, and each composition ratio determines that according to actual conditions also changeable and replacing composition are produced dissimilar Light trabses.The extruding force that screw rod produces acts on the material, material has produced the thrust to following face die plate in extrusion modling, because template places on the free cylinder, there is driving chain in two checkposts, when thrust greater than chained form system resistance and extruder after the frictional force sum to template, template and molding materials begin to be extruded release, the linked transmission system tows next piece template forward simultaneously, in order to make extruding force adjustable, system is furnished with frequency converter, can dynamically adjust extrusion spiral bar rotating speed.In order to make material have certain resistance, thereby make forming wall plate reach certain packing, chain-linked conveyer is equipped with damping adjustable braking damping unit, to regulate the template resistance.
5, be locked in the punching block locating hole when wallboard length reaches a timing (locating hole by the template both sides detects) synchronization cutting mechanism alignment pin, the cutting machine bracket moves with template synchronous, and cutting machine begins to carry out cutting.After cutting was finished, alignment pin broke away from, and the cutting machine bracket is return the home position by the rollback motor.
6, the wallboard after cutting apart continues under template is relied on by the chain transmission certain distance that moves ahead, and after part reached on the lower plate system wheel conveyer, wheeled conveying electric motor starting was sent to lower plate car position fast with wallboard.Following wooden handcart pushes from the wheel conveyer other end by locating channel, and holder mould wallboard passes through the suitable distance of oil pressure lift mechanism lifts of wooden handcart down, breaks away from wheel conveyer.Holder mould wallboard can be transported to wallboard maintenance place piling after following wooden handcart is pulled out, because forming wall plate has had certain packing, can carry out polylith and pile up, one is the 5-8 piece for a stacks as high, can save a large amount of maintenances place like this.Ejecting plate speed is 1.2～1.5M/ minute, and veneer speed is 25～32 pieces/hour, and annual production is 20～300,000 square metres, 12～17.8 ten thousand.24 hours maintenance pile place 200-300M
2But, the field air storage of later stage maintenance pile.
Claims (4)
1, a kind of Light trabs process units comprises that spiral shakes to draw extruder (15), and it is characterized in that: this process units also comprises:
A, upper trigger, upper trigger (16) is made of dull and stereotyped sucker (17), carriage (18), frame (19), wherein the side in frame (19) below is provided with the carriage (18) that slides along track (20), and the opposite side in frame (19) below is equipped with the dull and stereotyped sucker (17) that slides along carriage (18) horizontal direction;
B, chain-linked conveyer, chain-linked conveyer (8) is made of strip frame (9), cylinder (10), driving chain (12), its mid frame (9) is installed on the ground by bracing frame (13), the upper end horizontal direction of frame (9) is equipped with many series cylinders (10) side by side, and the both sides of going up cylinder (10) in frame (9) are provided with driving chain (12);
C, synchronization cutting mechanism, synchronization cutting mechanism (6) is installed in the top of chain-linked conveyer, and endwisely slips along chain-linked conveyer;
D, wheel conveyer, wheel conveyer (23) is made of roller (11), frame (33), rotating shaft (24), wherein strip frame (33) is installed on the ground by feet (14), and the upper end horizontal direction of frame (13) is equipped with many group rollers (11) side by side by rotating shaft (24);
E, following wooden handcart, following wooden handcart (7) is made of vehicle frame (1), oil pressure hoisting mechanism (2), the П shape framework (3) that has locating channel, roller (4), lead rail axis (5), wherein vehicle frame (1) bottom is equipped with roller (4), oil pressure hoisting mechanism (2) is installed on the vehicle frame (1), the П shape framework (3) that is positioned at vehicle frame (1) middle part below is connected with oil pressure hoisting mechanism (2), and four jiaos of П shape framework (3) are installed on the vehicle frame (1) through lead rail axis (5).
2, Light trabs process units according to claim 1 is characterized in that: the sucker (22) more than at least two pairs is installed on the crossbearer (21) of the dull and stereotyped sucker of described upper trigger.
3, Light trabs process units according to claim 1 is characterized in that: spiral shakes and draws extruder (15) and be provided with frequency converter.
4, Light trabs process units according to claim 1 is characterized in that: chain-linked conveyer (8) is equipped with damping adjustable braking damping unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520035006 CN2822927Y (en) | 2005-08-03 | 2005-08-03 | Equipment for producing light wall board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520035006 CN2822927Y (en) | 2005-08-03 | 2005-08-03 | Equipment for producing light wall board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2822927Y true CN2822927Y (en) | 2006-10-04 |
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ID=37032041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520035006 Expired - Lifetime CN2822927Y (en) | 2005-08-03 | 2005-08-03 | Equipment for producing light wall board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2822927Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171896A (en) * | 2015-10-08 | 2015-12-23 | 三峡大学 | Production device for cement guyed disk assembly line |
| CN107263698A (en) * | 2017-08-02 | 2017-10-20 | 安阳三乔环保科技有限公司 | A kind of load bearing wall wall board forming equipment |
| CN114083642A (en) * | 2021-12-01 | 2022-02-25 | 惠州市亚巴郎新型建材有限公司 | Aerated brick mold frame injection conveying system |
-
2005
- 2005-08-03 CN CN 200520035006 patent/CN2822927Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171896A (en) * | 2015-10-08 | 2015-12-23 | 三峡大学 | Production device for cement guyed disk assembly line |
| CN105171896B (en) * | 2015-10-08 | 2017-08-01 | 三峡大学 | A kind of cement cable quadrant flow line production device |
| CN107263698A (en) * | 2017-08-02 | 2017-10-20 | 安阳三乔环保科技有限公司 | A kind of load bearing wall wall board forming equipment |
| CN114083642A (en) * | 2021-12-01 | 2022-02-25 | 惠州市亚巴郎新型建材有限公司 | Aerated brick mold frame injection conveying system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20150803 Granted publication date: 20061004 |
|
| EXPY | Termination of patent right or utility model |