The motorcycle tail gas cleaning secondary air-in device
(1) technical field
The utility model relates to a kind of motorcycle exhaust treatment device, is specially a kind of motorcycle tail gas cleaning secondary air-in device.
(2) technical background
Motorcycle tail gas cleaning mainly contains two kinds of technology at present, and a kind of is the secondary combustion method, is about to fresh air and imports the cylinder relief opening, at high temperature makes oxious component CO, HC be oxidized to harmless CO
2, H
2O; Another kind is that fresh air is imported cylinder relief opening or outlet pipe front end, improves the oxygen content in the exhaust, makes catalyzer rearmounted in the outlet pipe more give full play to usefulness, and CO, HC are carried out high purification.Device with the fresh air importing, be that secondary air-in device is to connect air-strainer and relief opening with the reed one-way valve, when vent systems is in negative pressure state, reed is opened, air is imported into vent systems, and vent systems is when being in barotropic state, and reed cuts out, and waste gas can not refunded by one-way valve.Only insert one-way valve, when the anxious deceleration of motorcycle, add the importing air quantity, can cause " blowing out " phenomenon because of motor moment discharge large quantity of exhaust gas.Access flow control valve again in the air gatherer for this reason, flow control valve one end is communicated with the cylinder intake duct, and the other end is communicated with the one-way valve suction tude.When the anxious deceleration of motor, formed bigger negative pressure in the intake duct, flow control valve cuts out the gas-entered passageway of one-way valve, has eliminated " blowing out " phenomenon.And when engine speed improved, the vent systems negative pressure increased, thereby had increased the air mass flow of one-way valve.
The secondary air-in device major part of motorcycle employing at present is the structure of independent one-way valve and flow control valve combination, connects with rubber pipe therebetween.This mode parts are more, the gas long flow path, and system reliability is undesirable, and the sensitivity of control is not good, and flow control valve has also reduced the import volume of secondary air under the various operating modes.The cost of this composite set production simultaneously and assembling is higher.
(3) model utility content
The purpose of this utility model is a kind of motorcycle tail gas cleaning secondary air-in device of design, and one-way valve and flow control valve in it are incorporated in the incorporate pedestal.
The motorcycle tail gas cleaning secondary air-in device of the utility model design, comprise reed one-way valve and flow control valve, T shape air-flow path is arranged in the pedestal, there is base pedestal lower stream of airflow passage below, one end of rubber-like reed is fixed under the base, and the base middle part is the gas circuit opening of air-flow path bottom in the pedestal, and base gas circuit open circumferential is attached with caulking gum, when reed is pressed on the caulking gum, reed sealing lower stream of airflow passage.And reed when leaving caulking gum downwards air-flow path open, constitute one-way valve.One-way valve has covered steam outlet pipe, and unidirectional valve gap and pedestal are affixed, the air-flow path and the reed of sealing pedestal below.Air-flow path top left end in the pedestal has ring-shaped platform, and right-hand have a slideway, and slide-bar is inserted in the slideway, and the two be movable cooperation, and the slide-bar left end installs sealing cover, and sealing cover and platform match.A spring housing end and sealing cover outside slide-bar is affixed, and the other end and right-hand pedestal are affixed.Spring force makes sealing cover on the slide-bar and platform keep certain distance, and the left end air-flow path is opened, and slide-bar when moving to right sealing cover be pressed on the platform, sealing left end air-flow path constitutes shutoff valve.Shutoff valve has covered suction tude, and dam valve gap and pedestal are affixed, sealing pedestal left end air-flow path and sealing cover, platform.Diaphragm is fixed in pedestal air-flow path right-hand member, sealing right-hand member air-flow path.Diaphragm and slide-bar right-hand member are connected.Diaphragm chamber has covered flow control tube, and diaphragm chamber cap and pedestal are affixed, and the air-flow path and the diaphragm of sealing pedestal right-hand member are airtight diaphragm chamber between diaphragm chamber cap and pedestal, the diaphragm.The suction tude of this device is connected with air-strainer, and steam outlet pipe is connected with engine exhaust port, and flow control tube is communicated with engine inlets.
When vent systems was in negative pressure, the reed of this device one-way valve below pressure was less than top pressure, and reed is opened downwards, when vent systems is in malleation, the reed below pressure of one-way valve is greater than top pressure, and reed upwards is pressed on the caulking gum of base, airtight one-way valve.Waste gas can not be scurried in this device.Motor is under general operation conditions, and spring force makes sealing cover and the platform on the slide-bar keep certain distance, and the left end air-flow path is opened, the air free flow, and air-flow enters one-way valve through shutoff valve.When engine speed improved, negative pressure increased in the outlet pipe, and charge flow rate increases, and the secondary air inlet amount increases.When motor suddenly slows down, form bigger negative pressure in its intake duct, be negative pressure in the diaphragm chamber that communicates with it, diaphragm promotes to the right owing to pressure, the drive slide-bar moves to right, pressure spring, sealing cover are pressed on the platform, sealing left end air-flow path, be that shutoff valve cuts out, one-way valve does not have air inlet, and promptly one-way valve no longer imports air in vent systems, has eliminated " blowing out " phenomenon.Negative pressure in the intake duct of motor is eliminated, and spring resets slide-bar, opens shutoff valve.
This motorcycle tail gas cleaning is incorporated in the incorporate pedestal with secondary air-in device one-way valve and flow control valve, and T type air-flow path is simple in structure, vapour lock is little, control valve is short to the air-flow flow process of one-way valve, and air mass flow is big, more effectively imports fresh air to vent systems, the tonifying Qi effect is remarkable, do not increase noise, also can reduce the harmful matter in the tail gas, short because of air-flow flow process between the two simultaneously, be quick on the draw, improved functional reliability.Incorporate structural volume is little, manufacture cost also descends greatly.If use the flow control valve close to constitute the secondary air-in device of separated type with this device size, this device by comparison, it is about 1/4 that cost reduces, air mass flow increase 20%.
Motorcycle inserts this motorcycle tail gas cleaning secondary air-in device, test by motorcycle emission operation condition testing method ECER40 (according to GB/T 14622-2002 " the measurement operating condition method of motor exhaust pollutant "), the effect of tangible reduction tail gas discharge of poisonous waste is arranged.If settle catalyzer in motorcycle exhaust pipe, then effect is better.Through 15000 kilometers proving ground tests, the utility model operation is normal, and motorcycle emission satisfies Europe 2 standards (European motorcycle exhaust Abgasgesetz second stage standard).Concrete test result sees Table 1.
Table 1 100cc 4 stroke motorcycle discharging operating condition method test result (relative value)
State | CO | HC | NO
x | O
2 | CO
2 |
Former car | 1.16 | 775 | 499 | 3.77 | 10.8 |
Former car+this device | 0.36 | 656 | 531 | 7.33 | 11.0 |
Former car+this device+catalyzer | 0.08 | 194 | 468 | 3.27 | 13.6 |
(4) description of drawings
Fig. 1 is the plan view of this motorcycle tail gas cleaning with secondary air-in device;
Fig. 2 is the right elevation of this motorcycle tail gas cleaning with secondary air-in device;
Fig. 3 is the left view of this motorcycle tail gas cleaning with secondary air-in device;
Fig. 4 is the B-B sectional view of Fig. 1;
Fig. 5 is the A-A sectional view of Fig. 2;
Fig. 6 is this motorcycle tail gas cleaning secondary air-in device connection schematic representation.
(5) embodiment
This motorcycle tail gas cleaning secondary air-in device, shown in Fig. 1-5, comprise reed one-way valve and flow control valve, T shape air-flow path 4 is arranged in the pedestal 3, there is base 7 pedestal 3 lower stream of airflow passages 4 belows, one end of rubber-like reed 5 is fixed in base 7 times, and base 7 middle parts are the gas circuit opening of air-flow path 4 bottoms in the pedestal 3, and base 7 gas circuit open circumferential are attached with caulking gum.Rigidity, that convex surface makes progress, arc limiting board 6 is positioned at reed 5 belows, one end of one end and reed 5 is with being fixed in base 7, and because of it is an arc, other position and the base 7 of limiting board 6 space out gradually, its the other end is suspended from middle part, air-flow path 4 belows, keeps at a distance with caulking gum.On the limiting board 6 through hole is arranged, the resistance when minimizing reed 5 is opened.When reed 5 is pressed on the caulking gum, reed 5 sealing lower stream of airflow passages 4.And reed when leaving caulking gum downwards air-flow path 4 open, limiting board 6 restriction reeds 5 are to the spoke degree of lower swing.On the unidirectional valve gap 8 steam outlet pipe 9 is arranged, unidirectional valve gap 8 is affixed with pedestal 3, the air-flow path 4 of sealing pedestal 3 belows and reed 5, limiting board 6.The air-flow path 4 of reed 5, limiting board 6, base 7, caulking gum, pedestal 3 bottoms and have the unidirectional valve gap 8 of steam outlet pipe 9 to constitute one-way valves.T shape air-flow path 4 top left ends in the pedestal 3 have ring-shaped platform 15, right-hand have a slideway 10, and slide-bar 12 is inserted in the slideway 10, and the two is movable the cooperation, slide-bar 12 left ends install the sealing cover 14 that matches with platform 15, and sealing cover 14 can be caulking gum lid or other elastic material sealing cover.Spring 13 is enclosed within outside the slide-bar 12, and an end and sealing cover 14 are affixed, and the other end and right-hand pedestal 3 are affixed.The tension force of spring 13 makes the sealing cover 14 on the slide-bar 12 keep certain distances with platform 15, and left end air-flow path 4 is opened, and slide-bar 12 when moving to right sealing cover 14 be pressed on the platform 15 sealing left end air-flow path 4.Damming has suction tude 2 on the valve gap 1, and the valve gap 1 that dams is affixed with pedestal 3, sealing pedestal 3 left end air-flow paths 4 and sealing cover 14, platform 15.Diaphragm 18 is fixed in pedestal 3 air-flow paths 4 right-hand members, sealing right-hand member air-flow path 4.Slide-bar 12 right-hand members and diaphragm 18 are connected.Flow control tube 16 is arranged on the diaphragm chamber cap 17, and diaphragm chamber cap 17 is affixed with pedestal 3, and the air-flow path 4 and the diaphragm 18 of sealing pedestal 3 right-hand members are airtight diaphragm chamber 11 between diaphragm chamber cap 17 and pedestal 3, the diaphragm 18.The suction tude 2 of this device is connected with air-strainer 19 as shown in Figure 6, and steam outlet pipe 9 is connected with the outlet pipe 21 of motor 20, and flow control tube 16 is communicated with the intake duct of motor 20.The outlet pipe 21 of motor 20 can be placed catalyzer 22, and when this device imported fresh air, oxygen content in the exhaust improved, and oxious component CO, HC are more abundant under the catalyst action is oxidized to harmless CO
2, H
2O, the purification ratio of assurance tail gas.