CN2813277Y - Integral die for powder moulding - Google Patents

Integral die for powder moulding Download PDF

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Publication number
CN2813277Y
CN2813277Y CN 200520043346 CN200520043346U CN2813277Y CN 2813277 Y CN2813277 Y CN 2813277Y CN 200520043346 CN200520043346 CN 200520043346 CN 200520043346 U CN200520043346 U CN 200520043346U CN 2813277 Y CN2813277 Y CN 2813277Y
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China
Prior art keywords
die
lower punch
punch
die cavity
powder
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CN 200520043346
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Chinese (zh)
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龚海洲
陈巍强
魏强
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Shanghai Epson Magnetics Co Ltd
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Shanghai Epson Magnetics Co Ltd
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Priority to CN 200520043346 priority Critical patent/CN2813277Y/en
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Abstract

The utility model relates to an integral die, particularly an integral die for powder moulding. The utility model is characterized in that an integral die cavity is fixed and enchased in a concave die support body, a concave die is fixed at the upper part of the integral die cavity and the lower part of a core rod is fixedly installed at the bottom of the integral die cavity. The utility model is provided with a lower convex die support bracket on which a lower convex die is arranged, and the lower convex die support bracket is fixedly installed an installation body of the lower convex die. The utility model has the advantages that the adjustment of the entire die accuracy can be conducted without on a press (punch press), and the integrative die with high precision can be obtained. The high precision of the die can be kept, the assembly and disassembly of the high precision die on the press (punch press) are convenient, and the man-hour of disassembly and assembly is saved.

Description

The unitary mould that stamping of powder is shaped
Technical field
The utility model relates to a kind of unitary mould, particularly relates to the unitary mould that a kind of stamping of powder is shaped.
Background technology
Bonding rare earth built-up magnet, particularly bonding rare earth magnet comprise Agglutinate neodymium-iron-boron magnet, bonding neodymium iron nitrogen, bonding SmCo and every bonded permanent magnet that contains rare earth element, and they are widely used in each big industry.For example: the IT industry: a.3.5 inch is to 0.8 inch large-scale and miniature hard disk drive bonding rare earth magnet, bonding rare earth magnet among b.CD-ROM, ODD, DV, VCD, the DVD, c. digital product, bonding rare earth magnet among digital gamma camera, digital camera, MP3, PDA, the GPS, d. the bonding rare earth magnet in buzzer, the loudspeaker, the bonding rare earth magnet in e. duplicator, printer, scanner, the color laser imaging machine etc.; The communications industry: the bonding rare earth magnet in a. mobile phone, the bonding rare earth magnet in b. and related transmission, control and the buzzing system of communication; Bonding rare earth magnet in the various electric motor of automobile of automobile industry: a., the bonding rare earth magnet in the various automobile sensors of b., transmission that c. is related with automobile and the bonding rare earth magnet in the control system; Bonding rare earth magnet in electronic product, electrical equipment, motor, the instrument and meter.
Rare earth-like bonded permanent magnet is to use the mixture of rare earth magnet powders and binding resin (organic bond).Be used to make this rare earth-like bonded permanent magnet composition, and use rare earth-like bonded permanent magnet generally to have three kinds: injection molding method, extrusion molding method and compression forming method with the manufacture method of the rare earth-like bonded permanent magnet of composition.
Injection molding method is with aforementioned mixture heating and melting, under keeping abundant mobile state this fused mass is injected in metal pattern, by the method for predetermined magnet shape shaping.Require the flowability of fused mass to have high level when adopting this method to be shaped, therefore must add a large amount of bonding thermoplastic resins, thereby it is many to have in the resulting magnet thermoplastic resin amount, the shortcoming that magnetic characteristic is low.
The extrusion molding method is the said mixture heating and melting that will infeed in the extrusion moulding machine, and this mixture is extruded from the metal pattern of extrusion moulding machine, and cooled and solidified simultaneously cuts into desired length with resulting long size formed body again and makes the method for magnet.This method and injection molding method all need to add the bigger bonding thermoplastic resin of quantity, to the mixture heating and melting, but also need to shear, shear gap need consume certain material, thereby step complexity, and it is more to have in the resulting magnet thermoplastic resin amount, the shortcoming that magnetic characteristic is lower.
Compression forming method is that said mixture is filled in the forcing press metal pattern, and its pressurization compression is obtained formed body, makes the method for making magnet as the thermosetting resin heat hardening of binding resin then.Compare with other method, even this method also can be shaped in the binding resin amount after a little while, therefore amount of resin is few in the resulting magnet, and this raising to magnetic characteristic is favourable.
In the compression forming method, press forming is a procedure necessary in the composite RE body, and in the middle of the prior art, what the mould of press adopted usually is split type mould.
The structure of split mould be last punch projection vertically downward, bottom and last punch fixing body are fixed; The projection of lower punch vertically upward, bottom and lower punch fixing body are fixed;
Die is inlayed and is fixedly mounted in the die supporter; Plug and guide pillar vertical fixing are installed on the base plate; Guide pillar is with the punch fixing body from the top down, die supporter and lower punch fixing body; Die case is on lower punch projection top, and lower punch is enclosed within plug top.
Use this split mould compacting bonding rare earth built-up magnet to have following shortcoming: a. will be installed to the split mould at every turn and just can adjust precision after press (punch press) is gone up, because die is installed on the die supporter, and plug is fixed on the die bottom plate, so when mould only is installed on the press pedestal, could adjust the relative position of die and plug, so not only waste time and energy, at the bottom of the operating efficiency, and precision also is not easy to adjust high;
B. because plug is fixed on the base plate, and its top will pack in the lower punch, so that plug will be designed is very long, long plug has not only increased the difficulty of degree of regulation, and impaired easily in compacting;
C. work as lower punch and move down, when taking out workpiece, plug is motionless, and workpiece can so this mould is relatively more difficult when taking out workpiece, because composite RE body is frangible, can cause complex workpiece percentage of damage height again above plug;
D. when lower punch returns the next workpiece of origin-location continuation compacting, might change with the phase position of plug, thereby cause product size precision and the unapproachable consequence of form and position tolerance precision.
Summary of the invention
The purpose of this utility model provides the unitary mould that a kind of stamping of powder is shaped, and it overcomes existing split mould when the preparation part, accessory size and the not high defective of form and position tolerance precision by further optimizing mould structure.
Compare unitary mould of the present utility model is many two parts, one die cavity and lower punch support with existing split mould.The shape of one die cavity is as a container, to be that the upper and lower is not of uniform size cause external structure, it is bigger to be generally top, the bottom is less, can conveniently be embedded in the die supporter like this, bolt hole or screw hole are arranged on the plane at size variation place, and one die cavity and die supporter are fixed by bolt and screw like this, and the bottom of one die cavity is provided with the hole that can allow lower punch bracket leg dagger pass through.
The internal structure of one die cavity is, the shape size of top is the same with die shape size, die can be embedded in wherein, bolt hole or screw hole are arranged on the plane at size variation place, one die cavity and die are fixed by bolt and screw like this, and on the die on plane and the one die cavity plane be in same plane; The space of below is compared smaller with the top, can hold lower punch, plug, the gripper shoe of lower punch support and part support column.
The lower punch support is made up of three parts, gripper shoe, support column and fixed head.Gripper shoe supports lower punch in the top, and there is a hole at the gripper shoe middle part, can allow plug pass.Support column is at the middle part, and it passes the bottom outlet of one die cavity, upwards connects gripper shoe and is connected and fixed plate downwards.Fixed head is fixed with fixture and lower punch fixing body.
The plug bottom is fixed with fixture with one die cavity bottom, and plug passes the hole of lower punch bracket leg fagging, is inserted in the lower punch.Lower punch is placed on the gripper shoe, and projection is inserted in the die hole.
During work, the motion of die supporter can drive one die cavity, die and plug simultaneously and do identical motion up or down.Die relatively and lower punch when moving upward, powder enters in the die cavity of die, plug and lower punch formation, lower end part in the die cavity has the last plane of lower punch to enter the bottom of die cavity as powder, enter the quantity of powder of the die cavity of die, by the last plane of lower punch to the distance the last plane of die, i.e. the space decision that forms by the degree of depth of the die cavity of die.
Die, plug form with respect to lower punch and move downward, and lower punch is motionless relatively, and workpiece is ejected, and workpiece rests on the last plane of die.
The beneficial effects of the utility model are that the adjustment of this unitary mould precision can not carried out on press (punch press), just can obtain the mould of precision height, integration; The high accuracy of mould can be maintained; The easy accessibility of high-precision mold on press (punch press) saved dismounting man-hour.
Description of drawings
Fig. 1 is the structural representation of unitary mould: go up punch 1.; 2. go up the punch fixing body; 3. die; 4. die supporter; 5. lower punch; 6. lower punch fixing body; 7. press pedestal; 8. plug; 9. lower punch support; 10. one die cavity; 11. guide pillar.
Fig. 2 is the structural representation of split mould.
Fig. 3 is the schematic diagram of lower punch support: 12. gripper shoes; 13. support column; 14. fixed head.
The specific embodiment
Embodiment 1:
Present embodiment is the powder forming unitary mould of compacting instrument magnetic bearing magnet, and the material of use is bonding SmCo or bonding aluminium nickel cobalt, or contains bonding SmCo or bonding aluminium nickel cobalt and add the bonded permanent magnet of other materials, and required precision is higher in the preparation process.
As shown in Figure 1, the unitary mould of present embodiment comprises punch 1, lower punch 5, die 3, goes up punch fixing body 2, lower punch fixing body 6, die supporter 4, plug 8, guide pillar 11, one die cavity 10 and lower punch support 9.The material of last punch 1, lower punch 5, die 3 and plug 8 all is a hard metal, and material hardness is not less than 55HRC.
Last punch 1 projection structure is a cylindrical annular, and oral area is a plane, projection vertically downward, its bottom with last punch fixing body 2 use bolting.The external diameter of oral area annular is 5.8mm, and internal diameter is 2.4mm.
The structure of lower punch 5 is similar to last punch 1, and projection is a cylindrical annular, and vertically upward, oral area is for being a plane, and the endoporus of projection runs through whole lower punch.The external diameter of oral area annular is 5.8mm, and internal diameter is 2.4mm.
Die supporter 4 upper surfaces are a plane, middle part hollow, and the top hollow space is bigger than below hollow space, and the centre is inlaid with one die cavity 10.The bolt hole that die supporter 4 bottoms have, the solid section of the straight-through below of bolt hole hollow space periphery reaches the top hollow parts.
The shape of one die cavity 10 is as a container, external structure is that top is bigger, the bottom is less, so conveniently be embedded in the die supporter 4, on the lower surface at size variation place bolt hole arranged, the bolt hole of just in time corresponding die supporter, can be screwed into bolt from die supporter 4 lower bolt holes like this, bolt enters the bolt hole of one die cavity 10, thereby reaches the fixing of one die cavity 10 and die supporter 4, and number of bolt hole is 4.The bottom of one die cavity 10 is provided with the hole that can allow lower punch support 9 support columns 13 pass through, and the bottom centre place is provided with the bolt hole that is used for fixing plug 8.
The internal structure of one die cavity 10 is, the shape size of superjacent air space is the same with die 3 shapes size, make die 3 can be embedded in its core, on the inner surface at superjacent air space and following side space size variation place bolt hole is arranged, one die cavity 10 and die 3 can pass through bolting like this, and the last plane of the last plane of die 3 and one die cavity 10 is in same plane; Following side space is more smaller than superjacent air space, can hold lower punch 5, plug 8, the gripper shoe 12 of lower punch support 9 and part support column 13.
As shown in Figure 3, lower punch support 9 is made up of three parts, gripper shoe 12, support column 13 and fixed head 14.Gripper shoe 12 supports lower punch 5 in the top, and fixing with it.There is a hole at gripper shoe 12 middle parts, can allow plug 8 pass.Support column 13 is at the middle part, and it passes the bottom outlet of one die cavity 10, upwards connects gripper shoe 12 and is connected and fixed plate 14 downwards.Fixed head 14 usefulness bolts and lower punch fixing body 6 are fixing.
Plug 8 is cylindrical, and diameter is 2.4mm, the bottom bolting of its bottom and one die cavity 10, and plug 8 passes the hole of lower punch support 9 gripper shoes 12, is inserted in the lower punch 5.Lower punch 5 is placed on the gripper shoe 12, uses bolting, and projection is inserted in die 3 holes, and die 3 apertures are 5.8mm.
Guide pillar 11 is isodiametric cylinder, totally 2, is vertically mounted on unitary mould on the base plate of below.Die supporter 4, last punch fixing body 2 and lower punch fixing body 6 are provided with pilot hole, and fairlead inserts in the pilot hole.Aforementioned mounted die supporter 4 and lower punch fixing body 6 are enclosed within on the guide pillar, and lower punch fixing body 6 is following, and die supporter 4 is enclosed within the aforementioned mounted punch fixing body 2 of going up on the guide pillar at last last.
Then unitary mould is put into press, the base plate of unitary mould is installed within the press pedestal 7.Last punch 1 and last punch fixing body 2, they move up and down by the universal machine transmission mechanism control of controlling last punch fixing body 2 simultaneously.Die 3, one die cavity 10, plug 8 and die supporter 4 are fixed together, and they move up and down by the universal machine transmission mechanism control of controlling die supporter 4 simultaneously.Lower punch 5 and lower punch support 9 are controlled moving up and down of they by the agreement mechanical transmission mechanism of control lower punch fixing body 6 simultaneously.
On the die 3 on plane and the lower punch 5 difference in height on plane be 2.3mm.During work, add powder earlier in the die cavity of die 3, plug 8 and lower punch 5 formation, powder enters in the die cavity, and the lower end part in the die cavity has the last plane of lower punch 5 to enter the bottom of die cavity as powder.Enter the quantity of powder of the die cavity of die 3, by the last plane of lower punch 5 to distance the last plane of die 3, i.e. the space decision that forms by the degree of depth of the die cavity of die 3.Punch fixing body 2 is gone up in the gearing drive and last punch 1 moves downward, the compacting powder, and powder shaping back upward punch 1 is upwards returned again.Subsequently, plug 8 and die 3 move downward with respect to lower punch 5 simultaneously with one die cavity 10, and lower punch 5 is motionless relatively, and lower punch 5 can eject workpiece like this, and workpiece stops on the last plane of die 3 again.The machinery push rod is released workpiece, and die 3 and plug 8 move up inferior, forms die cavity with lower punch 5, prepares to make next workpiece, and so constantly workpiece is made in circulation.
An annulus external diameter of making is 5.8mm, and outside dimension once-forming to the tolerance of final finished only is ± 0.03mm; The internal diameter chi of annulus is 2.4mm, and internal diameter size once-forming to the tolerance of final finished only is ± 0.03mm; The height dimension of annulus is 2.3mm, and height dimension once-forming to the tolerance of final finished only is ± 0.10mm; The once-forming of annulus to the circularity of the external diameter of final finished less than 0.05mm; The once-forming of annulus to the axiality of final finished less than 0.05mm; The once-forming of annulus to the circularity of the internal diameter of final finished less than 0.03mm.
Embodiment 2:
Present embodiment is the powder forming unitary mould of compacting hard disk driver magnet, the material of use be bonding rare earth magnet (for example: Agglutinate neodymium-iron-boron), or contain rare earth element and add the bonded permanent magnet of other materials, broken very easily easily in the preparation process.The preparation of hard disk driver magnet requires press forming mould precision height, therefore uses mould of the present utility model, the magnet of preparation can reach once-forming to the high-precision requirement of the relative dimensions of final finished.
As shown in Figure 1, the unitary mould of present embodiment comprises punch 1, lower punch 5, die 3, goes up punch fixing body 2, lower punch fixing body 6, die supporter 4, plug 8, guide pillar 11, one die cavity 10 and lower punch support 9.The material of last punch 1, lower punch 5, die 3 and plug 8 all is a hard metal, and material hardness is not less than 60HRC.
Last punch 1 projection structure is a cylindrical annular, and oral area is a plane, projection vertically downward, its bottom with last punch fixing body 2 use bolting.The external diameter of oral area annular is 28mm, and internal diameter is 26mm.
The structure of lower punch 5 is similar to last punch 1, and projection is a cylindrical annular, and vertically upward, oral area is for being a plane, and the endoporus of projection runs through whole lower punch.The external diameter of oral area annular is 28mm, and internal diameter is 26mm.
Die supporter 4 upper surfaces are a plane, middle part hollow, and the top hollow space is bigger than below hollow space, and the centre is inlaid with one die cavity 10.The bolt hole that die supporter 4 bottoms have, the solid section of the straight-through below of bolt hole hollow space periphery reaches the top hollow parts.
The shape of one die cavity 10 is as a container, external structure is that top is bigger, the bottom is less, so conveniently be embedded in the die supporter 4, on the lower surface at size variation place bolt hole arranged, the bolt hole of just in time corresponding die supporter, can be screwed into bolt from die supporter 4 lower bolt holes like this, bolt enters the bolt hole of one die cavity 10, thereby reaches the fixing of one die cavity 10 and die supporter 4, and number of bolt hole is 4.The bottom of one die cavity 10 is provided with the hole that can allow lower punch support 9 support columns 13 pass through, and the bottom centre place is provided with the bolt hole that is used for fixing plug 8.
The internal structure of one die cavity 10 is, the shape size of superjacent air space is the same with die 3 shapes size, make die 3 can be embedded in its core, on the inner surface at superjacent air space and following side space size variation place bolt hole is arranged, one die cavity 10 and die 3 can pass through bolting like this, and the last plane of the last plane of die 3 and one die cavity 10 is in same plane; Following side space is more smaller than superjacent air space, can hold lower punch 5, plug 8, the gripper shoe 12 of lower punch support 9 and part support column 13.
As shown in Figure 3, lower punch support 9 is made up of three parts, gripper shoe 12, support column 13 and fixed head 14.Gripper shoe 12 supports lower punch 5 in the top, and fixing with it.There is a hole at gripper shoe 12 middle parts, can allow plug 8 pass.Support column 13 is at the middle part, and it passes the bottom outlet of one die cavity 10, upwards connects gripper shoe 12 and is connected and fixed plate 14 downwards.Fixed head 14 usefulness bolts and lower punch fixing body 6 are fixing.
Plug 8 is cylindrical, and diameter is 26mm, the bottom bolting of its bottom and one die cavity 10, and plug 8 passes the hole of lower punch support 9 gripper shoes 12, is inserted in the lower punch 5.Lower punch 5 is placed on the gripper shoe 12, uses bolting, and projection is inserted in die 3 holes, and die 3 apertures are 28mm.
Guide pillar 11 is isodiametric cylinder, totally 2, is vertically mounted on unitary mould on the base plate of below.Die supporter 4, last punch fixing body 2 and lower punch fixing body 6 are provided with pilot hole, and fairlead inserts in the pilot hole.Aforementioned mounted die supporter 4 and lower punch fixing body 6 are enclosed within on the guide pillar, and lower punch fixing body 6 is following, and die supporter 4 is enclosed within the aforementioned mounted punch fixing body 2 of going up on the guide pillar at last last.
Then unitary mould is put into press, the base plate of unitary mould is installed within the press pedestal 7.Last punch 1 and last punch fixing body 2, they move up and down by the universal machine transmission mechanism control of controlling last punch fixing body 2 simultaneously.Die 3, one die cavity 10, plug 8 and die supporter 4 are fixed together, and they move up and down by the universal machine transmission mechanism control of controlling die supporter 4 simultaneously.Lower punch 5 and lower punch support 9 are controlled moving up and down of they by the agreement mechanical transmission mechanism of control lower punch fixing body 6 simultaneously.
On the die 3 on plane and the lower punch 5 difference in height on plane be 0.5mm.During work, add powder earlier in the die cavity of die 3, plug 8 and lower punch 5 formation, powder enters in the die cavity, and the lower end part in the die cavity has the last plane of lower punch 5 to enter the bottom of die cavity as powder.Enter the quantity of powder of the die cavity of die 3, by the last plane of lower punch 5 to distance the last plane of die 3, i.e. the space decision that forms by the degree of depth of the die cavity of die 3.Punch fixing body 2 is gone up in the gearing drive and last punch 1 moves downward, the compacting powder, and powder shaping back upward punch 1 is upwards returned again.Subsequently, plug 8 and die 3 move downward with respect to lower punch 5 simultaneously with one die cavity 10, and lower punch 5 is motionless relatively, and lower punch 5 can eject workpiece like this, and workpiece stops on the last plane of die 3 again.The machinery push rod is released workpiece, and die 3 and plug 8 move up inferior, forms die cavity with lower punch 5, prepares to make next workpiece, and so constantly workpiece is made in circulation.
An annulus external diameter of making is 28mm, and outside dimension once-forming to the tolerance of final finished only is ± 0.03mm; The internal diameter chi of annulus is 26mm, and internal diameter size once-forming to the tolerance of final finished only is ± 0.03mm; The height dimension of annulus is 4.5mm, and height dimension once-forming to the tolerance of final finished only is ± 0.03mm; The once-forming of annulus to the circularity of the external diameter of final finished less than 0.03mm; The once-forming of annulus to the axiality of final finished less than 0.03mm; The once-forming of annulus to the circularity of the internal diameter of final finished less than 0.03mm.
Embodiment 3:
Present embodiment is the powder forming unitary mould of compacting mobile phone (portable telephone set) vibrating motor magnet, the material that uses be bonding rare earth magnet (for example: Agglutinate neodymium-iron-boron), or contain rare earth element and add the bonded permanent magnet of other materials, magnet strength is lower in the preparation process, and is broken very easily easily.Being shaped as of mobile phone vibrating motor magnet is circular, and the annulus wall is thin, the ratio (L/D) of height relative diameter is big, so broken easily.Use mould of the present utility model, the magnet of preparation can reach once-forming to the high-precision requirement of the relative dimensions of final finished, reduces broken phenomenon.
As shown in Figure 1, the unitary mould of present embodiment comprises punch 1, lower punch 5, die 3, goes up punch fixing body 2, lower punch fixing body 6, die supporter 4, plug 8, guide pillar 11, one die cavity 10 and lower punch support 9.The material of last punch 1, lower punch 5, die 3 and plug 8 all is a hard metal, and material hardness is not less than 65HRC.
Last punch 1 projection structure is a cylindrical annular, and oral area is a plane, projection vertically downward, its bottom with last punch fixing body 2 use bolting.The external diameter of oral area annular is 6mm, and internal diameter is 5.2mm.
The structure of lower punch 5 is similar to last punch 1, and projection is a cylindrical annular, and vertically upward, oral area is for being a plane, and the endoporus of projection runs through whole lower punch.The external diameter of oral area annular is 6mm, and internal diameter is 5.2mm.
Die supporter 4 upper surfaces are a plane, middle part hollow, and the top hollow space is bigger than below hollow space, and the centre is inlaid with one die cavity 10.The bolt hole that die supporter 4 bottoms have, the solid section of the straight-through below of bolt hole hollow space periphery reaches the top hollow parts.
The shape of one die cavity 10 is as a container, external structure is that top is bigger, the bottom is less, so conveniently be embedded in the die supporter 4, on the lower surface at size variation place bolt hole arranged, the bolt hole of just in time corresponding die supporter, can be screwed into bolt from die supporter 4 lower bolt holes like this, bolt enters the bolt hole of one die cavity 10, thereby reaches the fixing of one die cavity 10 and die supporter 4, and number of bolt hole is 4.The bottom of one die cavity 10 is provided with the hole that can allow lower punch support 9 support columns 13 pass through, and the bottom centre place is provided with the bolt hole that is used for fixing plug 8.
The internal structure of one die cavity 10 is, the shape size of superjacent air space is the same with die 3 shapes size, make die 3 can be embedded in its core, on the inner surface at superjacent air space and following side space size variation place bolt hole is arranged, one die cavity 10 and die 3 can pass through bolting like this, and the last plane of the last plane of die 3 and one die cavity 10 is in same plane; Following side space is more smaller than superjacent air space, can hold lower punch 5, plug 8, the gripper shoe 12 of lower punch support 9 and part support column 13.
As shown in Figure 3, lower punch support 9 is made up of three parts, gripper shoe 12, support column 13 and fixed head 14.Gripper shoe 12 supports lower punch 5 in the top, and fixing with it.There is a hole at gripper shoe 12 middle parts, can allow plug 8 pass.Support column 13 is at the middle part, and it passes the bottom outlet of one die cavity 10, upwards connects gripper shoe 12 and is connected and fixed plate 14 downwards.Fixed head 14 usefulness bolts and lower punch fixing body 6 are fixing.
Plug 8 is cylindrical, and diameter is 5.2mm, the bottom bolting of its bottom and one die cavity 10, and plug 8 passes the hole of lower punch support 9 gripper shoes 12, is inserted in the lower punch 5.Lower punch 5 is placed on the gripper shoe 12, uses bolting, and projection is inserted in die 3 holes, and die 3 apertures are 6mm.
Guide pillar 11 is isodiametric cylinder, totally 2, is vertically mounted on unitary mould on the base plate of below.Die supporter 4, last punch fixing body 2 and lower punch fixing body 6 are provided with pilot hole, and fairlead inserts in the pilot hole.Aforementioned mounted die supporter 4 and lower punch fixing body 6 are enclosed within on the guide pillar, and lower punch fixing body 6 is following, and die supporter 4 is enclosed within the aforementioned mounted punch fixing body 2 of going up on the guide pillar at last last.
Then unitary mould is put into press, the base plate of unitary mould is installed within the press pedestal 7.Last punch 1 and last punch fixing body 2, they move up and down by the universal machine transmission mechanism control of controlling last punch fixing body 2 simultaneously.Die 3, one die cavity 10, plug 8 and die supporter 4 are fixed together, and they move up and down by the universal machine transmission mechanism control of controlling die supporter 4 simultaneously.Lower punch 5 and lower punch support 9 are controlled moving up and down of they by the agreement mechanical transmission mechanism of control lower punch fixing body 6 simultaneously.
On the die 3 on plane and the lower punch 5 difference in height on plane be 3mm.During work, add powder earlier in the die cavity of die 3, plug 8 and lower punch 5 formation, powder enters in the die cavity, and the lower end part in the die cavity has the last plane of lower punch 5 to enter the bottom of die cavity as powder.Enter the quantity of powder of the die cavity of die 3, by the last plane of lower punch 5 to distance the last plane of die 3, i.e. the space decision that forms by the degree of depth of the die cavity of die 3.Punch fixing body 2 is gone up in the gearing drive and last punch 1 moves downward, the compacting powder, and powder shaping back upward punch 1 is upwards returned again.Subsequently, plug 8 and die 3 move downward with respect to lower punch 5 simultaneously with one die cavity 10, and lower punch 5 is motionless relatively, and lower punch 5 can eject workpiece like this, and workpiece stops on the last plane of die 3 again.The machinery push rod is released workpiece, and die 3 and plug 8 move up inferior, forms die cavity with lower punch 5, prepares to make next workpiece, and so constantly workpiece is made in circulation.
An annulus external diameter of making is 6mm, and outside dimension once-forming to the tolerance of final finished only is ± 0.02mm; The internal diameter chi of annulus is 5.2mm, and internal diameter size once-forming to the tolerance of final finished only is ± 0.02mm; To be 3mm height dimension once-forming only be ± 0.03mm to the tolerance of final finished to the height dimension of annulus; The once-forming of annulus to the circularity of the external diameter of final finished less than 0.03mm; The once-forming of annulus to the axiality of final finished less than 0.03mm; The once-forming of annulus to the circularity of the internal diameter of final finished less than 0.03mm.

Claims (10)

1. the unitary mould that stamping of powder is shaped comprises punch, lower punch, die, goes up punch fixing body, lower punch fixing body, die supporter, plug, guide pillar and fairlead;
The projection of last punch is shaped as cylindrical annular, and vertically downward, last punch bottom is fixed with fixture and last punch fixing body;
The projection of lower punch is shaped as cylindrical annular, and vertically upward, the annular size of its oral area and last punch measure-alike, and the endoporus of projection runs through whole lower punch;
Die is in the die supporter, and the top of plug is enclosed within the lower punch, and the top of lower punch is enclosed within the die, and diameter of mandrel equates that with the lower punch aperture external diameter of lower punch equates with the die aperture;
Guide pillar is vertically mounted on the base plate, installs vertically downward from the top to be with epirelief mould fixing body, die supporter and lower punch fixing body;
Fairlead inserts in the guide hole of going up punch fixing body, die supporter and lower punch fixing body, is enclosed within on the guide pillar again;
Epirelief nib, lower punch hole, die hole are coaxial with plug;
It is characterized in that the one die cavity is arranged, fixedly be set in the die supporter that die is fixed in the top of one die cavity, the plug bottom is fixedly installed in the bottom of one die cavity; The lower punch support is arranged, and lower punch is placed on it, and the lower punch support is fixedly mounted on the lower punch fixing body.
2. the unitary mould that stamping of powder as claimed in claim 1 is shaped is characterized in that, the one die cavity is used the centre that is embedded in the die supporter, and fixes with fixture.
3. the unitary mould that stamping of powder as claimed in claim 1 is shaped is characterized in that die is embedded in the centre of one die cavity, and fixes with fixture.
4. the unitary mould that stamping of powder as claimed in claim 1 is shaped is characterized in that, plug is fixed with the bottom of fixture and one die cavity for short plug, its bottom.
5. the unitary mould that is shaped as arbitrary described stamping of powder among the claim 1-4 is characterized in that the last plane of the last plane of die, the last plane of one die cavity and die supporter is in same plane.
6. the unitary mould that stamping of powder as claimed in claim 1 is shaped is characterized in that, the lower punch bottom is held on lower punch bracing frame top, and its support column passes the one die cavity and is connected with the bottom, and the lower punch bottom is fixed on the lower punch fixing body with fixture.
7. the unitary mould that is shaped as arbitrary described stamping of powder among the claim 1-4 is characterized in that the material of last punch, lower punch, die and plug is hard metal or hard ceramic, and material hardness is not less than 55HRC.
8. the unitary mould that is shaped as arbitrary described stamping of powder in the claim 1,2,3,4,6 is characterized in that fixture is pressing plate, bolt or screw.
9. the unitary mould that stamping of powder as claimed in claim 1 is shaped is characterized in that guide pillar is isodiametric cylinder.
10. the unitary mould that stamping of powder as claimed in claim 9 is shaped is characterized in that guide pillar has the 2-4 root.
CN 200520043346 2005-07-12 2005-07-12 Integral die for powder moulding Expired - Lifetime CN2813277Y (en)

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CN 200520043346 CN2813277Y (en) 2005-07-12 2005-07-12 Integral die for powder moulding

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1328036C (en) * 2005-05-09 2007-07-25 上海爱普生磁性器件有限公司 Integral mould for powder molding
CN110202824A (en) * 2019-07-03 2019-09-06 绵阳华通磁件技术有限公司 A kind of high-accuracy powder molding forming servo press mould frame mechanism

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1328036C (en) * 2005-05-09 2007-07-25 上海爱普生磁性器件有限公司 Integral mould for powder molding
CN110202824A (en) * 2019-07-03 2019-09-06 绵阳华通磁件技术有限公司 A kind of high-accuracy powder molding forming servo press mould frame mechanism
CN110202824B (en) * 2019-07-03 2024-03-29 西南应用磁学研究所(中国电子科技集团公司第九研究所) Die carrier mechanism for high-precision powder die-pressing forming servo press

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