CN2811315Y - Electromechanical integrated induction-heating digital-control hot-processing device - Google Patents

Electromechanical integrated induction-heating digital-control hot-processing device Download PDF

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Publication number
CN2811315Y
CN2811315Y CNU2005200430491U CN200520043049U CN2811315Y CN 2811315 Y CN2811315 Y CN 2811315Y CN U2005200430491 U CNU2005200430491 U CN U2005200430491U CN 200520043049 U CN200520043049 U CN 200520043049U CN 2811315 Y CN2811315 Y CN 2811315Y
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CN
China
Prior art keywords
heating load
induction heating
induction
power supply
lathe bed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2005200430491U
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Chinese (zh)
Inventor
韩旭
江国清
高传德
刘又红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI HEATKING ELECTROMECHANICAL EQUIPMENT CO Ltd
Original Assignee
SHANGHAI HEATKING ELECTROMECHANICAL EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SHANGHAI HEATKING ELECTROMECHANICAL EQUIPMENT CO Ltd filed Critical SHANGHAI HEATKING ELECTROMECHANICAL EQUIPMENT CO Ltd
Priority to CNU2005200430491U priority Critical patent/CN2811315Y/en
Application granted granted Critical
Publication of CN2811315Y publication Critical patent/CN2811315Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model relates to an electromechanical integrated induction-heating digital-control hot-processing device which comprises a machine body of a bed piece, a transistor variable frequency power supply, an induction-heating load, cooling water channels, a quenching water channel, a digital-control electrical device, etc. The utility model is characterized in that the machine body of the bed piece is provided with a lifting rail which is provided with a horizontal platform, and the induction-heating load part is arranged on the horizontal platform which is driven by a ball screw driven by a servo motor on the machine body of the bed piece. The induction-heating load part is connected with the transistor variable frequency power supply by a cable, the induction-heating part and the transistor power supply are provided with the cooling water channels, and the quenching water channel is arranged on the load part. The other side of the lifting rail of the bed piece is provided with a workpiece clamping device, and a service position base is provided with a clamp or a top tip which can be driven by a motor to rotate. The utility model has the advantages that the transistor variable frequency power supply, a mechanical clamping transmission device, an induction-heating load system, a cooling quenching water system, an electric digital-control system, etc. are integrated into a whole.

Description

Electromechanical integration induction heating numerical control heat-processing equipment
Technical field
The utility model relates to a kind of heat-processing equipment, particularly a kind of electromechanical integration induction heating numerical control heat-processing equipment.
Background technology
At present in industrial induction heating field, induction heating (quenchings) equipment of widely applying all by independent height (in) frequency power equipment and workpiece heat (quenching) lathe and form, it has two independently casings at least, and this structure is also referred to as split type equipment (unit).Have complicated circuit and cooling water channel to connect between its relatively independent power supply of split type equipment and the quenching machine, its whole unit floor space is big, circuit water route installation workload is big, high (in) power delivery loss frequently is big.
Its Electrical Control Technology of quenching machine great majority of using in the industry at present are relatively backward, and majority is programmable logic controller (PLC) technology, and minority is the relay control techniques, and its control accuracy is low, more can not the storage process parameter, and it is very inconvenient to adjust.Its mechanical transmission adopts hydraulic pressure and T shape leading screw mode more, and stable action is poor, and repetitive positioning accuracy is low.
Summary of the invention
The purpose of this utility model is to solve existing the problems referred to above of induction heat processing units in the prior art, and a kind of numerically controlled automatic of realizing is provided, and can finish the electromechanical integration induction heating numerical control heat-processing equipment of various dissimilar induction heat treatment.The utility model design electromechanical integration induction heating numerical control heat-processing equipment, comprise lathe bed body, transistor frequency conversion power supply, induction heating load, cooling water channel, quenching water route, numerical control electrical means etc., it is characterized in that: a riser guide is arranged on the lathe bed body, one horizontal two-dimension (X, Y-axis) levelling bench is arranged on the riser guide, on levelling bench, be provided with the induction heating load component; Levelling bench is driven by the ball-screw that the servomotor on the lathe bed body drives; The induction heating load component is by the cable connection transistor frequency conversion power supply, induction heating load component and transistor power supply all are equipped with cooling water channel, the quenching water route is installed on the induction heating load component, opposite side at the lathe bed riser guide, be work holder, its underpart is a station pedestal, and anchor clamps or top are installed on the station pedestal at least; On two columns on the lathe bed body last tip mechanism is arranged, at least one anchor clamps or top are installed on the last tip mechanism, last tip mechanism drives anchor clamps on the station pedestal or top can the rotation by electric motor driving by the screw mandrel that the reducing motor on two columns drives.The utility model has the advantages that parts such as transistor frequency conversion power supply, mechanical grip transmission mechanism, induction heating load system, Cooling Quenching water system, electric digital control system are become one, realize numerically controlled automatic, can finish various dissimilar induction heat treatment processing, reduce the length of arrangement wire of power cable greatly, the loss of medium-high frequency electric energy transmission has reduced by 70%, has dwindled floor space and has taken up room.
Description of drawings
Below in conjunction with drawings and Examples the utility model is elaborated,
Accompanying drawing 1 is a structural representation of the present utility model,
Accompanying drawing 2 is a structure schematic top plan view of the present utility model,
Embodiment
Comprise lathe bed body 1, transistor frequency conversion power supply 2, induction heating load component 3, cooling water channel 4, quenching water route 5, numerical control electrical means 6 etc. among the figure, it is characterized in that: a riser guide 7 is arranged on lathe bed body 1, one horizontal two-dimension (X, Y-axis) levelling bench 8 is arranged on the riser guide 7, on levelling bench 8, be provided with induction heating load component 3; Levelling bench 8 is driven by the ball-screw 10 that the servomotor on the lathe bed body 19 drives; Induction heating load component 3 connects transistor frequency conversion power supply 2 by cable 11, induction heating load component 3 and transistor power supply 2 all are equipped with cooling water channel 4, quenching water route 5 is installed on the induction heating load component 3, opposite side at riser guide 7, be work holder, its underpart is a station pedestal 13, and anchor clamps 14 or top are installed on station pedestal 13 at least; Tip mechanism 12 on having on two columns 15 has anchor clamps 16 or top on the last tip mechanism 12, and last tip mechanism 12 is driven by the screw mandrel 17 that the reducing motor on two columns 15 20 drives, and anchor clamps 14 or top can the driving by motor 18 are rotated on the station pedestal 13.During equipment uses, the heat treated workpiece of desire is placed on (or being clamped between the anchor clamps 14 and anchor clamps 16 of going up tip mechanism 12 and station pedestal 13) on the anchor clamps 14 on the station pedestal 13, in the time of need rotating as the heat treated workpiece of desire, then start anchor clamps 14 (or top) the drive workpiece that revolves on the horizontal rotating motor 18 driving station pedestals and rotate, otherwise anchor clamps 14 (top) are all static with workpiece.Under the control of numerical control electrical means 6, induction heating load component 3 drops to the workpiece bottom with levelling bench 8, and carried out the accurate location of X, Y direction by levelling bench 8 and workpiece at the heating inductor 19 of induction heating load component 3 before this, numerical control electrical means 6 senders, start transistor frequency conversion power supply 2 output high-frequency electrical energys, workpiece is heat-treated.At this moment, according to the processing needs, start servo (stepping) motor 9, driving levelling bench 8 rises with heating inductor 19, workpiece top is heat-treated, the movement velocity of heating inductor 19, stop (starting) position and all can accurately control by the ball-screw 10 that drives by numerical control electrical means 6, for the temperature control that is heated workpiece also by 6 controls of numerical control electrical means.Quenching water route 5 also is to start as required.Because numerical control electrical means 6 has strong functions, so can store a large amount of various heat treatment of workpieces working process parameters, can control the complete machine automatically working, realizes high-quality induction heat treatment.

Claims (1)

1, electromechanical integration induction heating numerical control heat-processing equipment, comprise lathe bed body, transistor frequency conversion power supply, induction heating load, cooling water channel, quenching water route, numerical control electrical means etc., it is characterized in that: a riser guide is arranged on the lathe bed body, one horizontal two-dimension (X, Y-axis) levelling bench is arranged on the riser guide, on levelling bench, be provided with the induction heating load component; Levelling bench is driven by the ball-screw that the servomotor on the lathe bed body drives; The induction heating load component is by the cable connection transistor frequency conversion power supply, induction heating load component and transistor power supply all are equipped with cooling water channel, the quenching water route is installed on the induction heating load component, opposite side at the lathe bed riser guide, be work holder, its underpart is a station pedestal, and anchor clamps or top are installed on the station pedestal at least; On two columns on the lathe bed body last tip mechanism is arranged, at least one anchor clamps or top are installed on the last tip mechanism, last tip mechanism drives anchor clamps on the station pedestal or top can the rotation by electric motor driving by the screw mandrel that the reducing motor on two columns drives.
CNU2005200430491U 2005-06-30 2005-06-30 Electromechanical integrated induction-heating digital-control hot-processing device Expired - Lifetime CN2811315Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2005200430491U CN2811315Y (en) 2005-06-30 2005-06-30 Electromechanical integrated induction-heating digital-control hot-processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2005200430491U CN2811315Y (en) 2005-06-30 2005-06-30 Electromechanical integrated induction-heating digital-control hot-processing device

Publications (1)

Publication Number Publication Date
CN2811315Y true CN2811315Y (en) 2006-08-30

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ID=36937701

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2005200430491U Expired - Lifetime CN2811315Y (en) 2005-06-30 2005-06-30 Electromechanical integrated induction-heating digital-control hot-processing device

Country Status (1)

Country Link
CN (1) CN2811315Y (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101323899B (en) * 2008-04-15 2010-06-02 上海恒精机电设备有限公司 Quenching machine tool without soft belt
CN104195306A (en) * 2014-07-29 2014-12-10 中国重汽集团济南动力有限公司 Thermal treatment intensifying equipment for brake disc of disc brake of heavy truck
CN112695158A (en) * 2020-12-22 2021-04-23 燕山大学 High-pressure water jet end quenching device
CN114182071A (en) * 2021-11-22 2022-03-15 刘珍丽 Circular part quenching device for aviation manufacturing

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101323899B (en) * 2008-04-15 2010-06-02 上海恒精机电设备有限公司 Quenching machine tool without soft belt
CN104195306A (en) * 2014-07-29 2014-12-10 中国重汽集团济南动力有限公司 Thermal treatment intensifying equipment for brake disc of disc brake of heavy truck
CN104195306B (en) * 2014-07-29 2016-06-22 中国重汽集团济南动力有限公司 A kind of heavy truck brake disk heat treatment reinforcement equipment
CN112695158A (en) * 2020-12-22 2021-04-23 燕山大学 High-pressure water jet end quenching device
CN114182071A (en) * 2021-11-22 2022-03-15 刘珍丽 Circular part quenching device for aviation manufacturing
CN114182071B (en) * 2021-11-22 2024-03-29 洛阳硕玛新材料科技有限公司 Circular part quenching device for aviation manufacturing

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C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Expiration termination date: 20150630

Granted publication date: 20060830

EXPY Termination of patent right or utility model