Aluminum cell cathode steel bar variable cross-section dimensional structure
Technical field:
The utility model relates to a kind of aluminum cell cathode steel bar sectional dimension structure.
Technical background:
In the Aluminium Electrolysis, in general, anode part requires to strengthen heat radiation, and cathode portion requires to strengthen insulation.On the other hand, consider, need to strengthen the sectional area of cathode steel bar,, thereby reduce power consumption with the pressure drop of reduction bottom land from the angle of power loss.But under the certain situation of the quantity of electric tank cathode rod iron, along with the increasing of rod iron sectional area, the also increase simultaneously of thermosteresis by cathode steel bar makes power consumption increase.If therefore reduce the rod iron sectional area, though thermosteresis reduces, the bottom land pressure drop raises, and has increased the consumption of electric energy again.Therefore, should find a suitable rod iron sectional area, the power loss summation that makes two aspects is near minimum.
Aluminum cell cathode steel bar is on electric current distribution, and a section (interlude) that is positioned at anode projection below is different with the extension (extension section) that is positioned at the projection outside.One section of anode projection below is outside by anodes centre, and electric current increases at full capacity gradually by zero, and the extension of projection outside then can be regarded as is working under the electric current uniformly at full capacity.
At present, the aluminum cell cathode steel bar in the actual production mostly is elongated uniform cross section, can see from above analysis, and this cathode steel bar form will cause certain waste of energy.For addressing this problem, should keep the each several part of rod iron that a rational sectional dimension is all arranged, neither too increase bottom land voltage, can reduce the electric losses of outside heat radiation again.
Summary of the invention:
The purpose of this utility model is: design a kind of distributing style of aluminium electrolytic cell cathode efficiently, guaranteeing rational cathode steel bar current density, do not influence under the prerequisite of electrolyzer direct current consumption, adopt the cathode steel bar of two kinds of sectional dimensions.The rod iron of larger sectional area is used in electric tank cathode charcoal piece inside (interlude), and the cathode steel bar extension (extension section) that is positioned at anode projection outside is selected less sectional area for use, can reach to reduce the outside heat lost by radiation of cathode steel bar to reduce the direct current consumption purpose.
The utility model is to constitute like this: cathode steel bar (1) in the middle of it comprises, and extension cathode steel bar (2), the sectional dimension of middle cathode steel bar (1) is greater than the sectional dimension of extension cathode steel bar (2).
The sectional dimension of extension cathode steel bar (2) be middle cathode steel bar (1) sectional dimension 50~85%.
Extension cathode steel bar (2) is with connecting the two ends that steel plate (3) is welded on middle cathode steel bar (1).
Owing to adopt technique scheme,, increased the part power consumption although subcontract cathode steel bar sectional dimension causes this local voltage falling-rising height.But, learn that through calculating reduce the outside heat loss amount of cathode steel bar, the power consumption of being saved is far above increasing part.Transform example as with certain electrolytic aluminium factory, this series is totally 200 electrolyzers, potline current 150KA.Adopt the cathode steel bar in two kinds of cross sections,, can reduce ton about 200Kwh of aluminium power consumption if the cathode steel bar sectional area of epitaxial part is 85% of a middle portion.By 80,000 tons of this factory's annual production, 0.25 yuan/degree of electricity price, can reduce cost 4,000,000 yuan/year.
Description of drawings:
Accompanying drawing 1 is a structural representation of the present utility model.
Embodiment:
Embodiment of the present utility model: extension cathode steel bar (2) is with connecting the two ends that steel plate (3) is welded on middle cathode steel bar (1).Its sectional dimension is 85% of a middle cathode steel bar (1).