Summary of the invention
The purpose of this utility model is to overcome the above-mentioned defective of prior art, and a kind of offshore platform transformer that can adapt to marine severe environmental conditions is provided.
For achieving the above object, the utility model offshore platform transformer methods for cooling is a dry type, and high-tension coil is the cake formula, and low-voltage coil is a cartridge type, and winding is by the multiply winding transposition wire; High-tension coil is provided with vertical air flue between per two adjacent cakes, be partitioned into axial air flue with the moulding stay between high pressure winding and insulating cylinder, between the low-voltage coil and between coil and high pressure cylinder axial air flue is set, and the high-voltage coil and low-voltage coil bottom is provided with the top-blown cooling blower; Unshakable in one's determination form and by the fixedly colligation of semi-drying epoxy adhesive tape by the step-lap laminated stack, plug the gap with insulating rod with the fagging four directions is fixing between core limb and inner winding, fixing in many ways with equally distributed a plurality of moulding stays between inner winding and outside winding, yoke clip piece is welded by channel-section steel and square iron; Carry out multipoint positioning to hanging between screw rod location, device body bottom and the housing by foundation bolt with many between device body and the housing, the location round steel that leaves the gap between housing sidewall welding and the device body folder positions.
So design, non-encapsulated type loop construction, lead directly contacts with coolant (air), and heat that produces in the coil running and cooling air form convection current, good heat dissipation effect.Winding adopts transposed conductor to carry out coiling and compares with multiply and rich lead, not only reduced volume of transformer, reduced the transformer cost, main is to have reduced transformer because caused circulation supplementary load loss of stray field and eddy current loss, improve the winding mechanical strength simultaneously, strengthened the mechanical stability of Transformer Winding when short circuit.Yoke clip piece is welded by channel-section steel and square iron, guarantees that folder can sustain the weight of transformer body, sling the device body or the iron core of energy safety, and when transformer is short-circuited, bear the axial force that coil produces, and can keep noise to drop to floor level.Iron core is formed by the step-lap laminated stack, because this species stage has avoided the local unit loss to be higher than the several-fold phenomenon of other sections unshakable in one's determination by seam, make iron core under the identical situation of magnetic flux density, can reduce the weight of core material, thereby improve the technical-economic index of transformer greatly.Plug the gap with insulating rod with the fagging four directions is fixing between core limb and inner winding, fixing in many ways between inner winding and outside winding with equally distributed a plurality of moulding stays, can make transformer have very high mechanism's intensity.The thermosetting strong convection that air quantity that blower fan produces in the running and transformer coil produce is accelerated to carry out heat exchange between coil and cooling air.Carry out multipoint positioning to hanging between screw rod location, device body bottom and the housing by foundation bolt with many between device body and the housing, the location round steel that leaves the gap between housing sidewall welding and the device body folder positions, then can guarantee under the situation of waving significantly that is hit device body non-displacement, non-loosening and do not deform.
As optimization, high and low pressure side is all at the case lid cabling on cable rack, and the case lid top installs the high-voltage cable box of encapsulation bushing additional, and inlet wire connects with insulated cable.So design can prevent the corrosion of salt fog moisture to the bushing shell for transformer conducting rod.
As optimization, outlet copper bar and conductive component band plated silver finish, firm band of iron metal cadmium plating protective layer, tank surface is coated with lacquer with application naval vessel, shot-peening method rust cleaning back.So design can prevent the corrosion of salt fog, damp and hot and mould.
As optimization, transposition coiling lead is that the coiling of enamel-cover strip conductor continuous shifting adds the bag insulating paper again.So design, more favourable reduction transformer strengthens the mechanical stability of Transformer Winding when short circuit because caused circulation supplementary load loss of stray field and eddy current loss improve the winding mechanical strength.
As optimization, be the frequency control transformer.So design more conveniently is used for the speed governing of platform heavy-duty motor.
After adopting technique scheme, that the utility model offshore platform transformer has is corrosion-resistant, erosiveness is strong, and anti-vibration, impact property are good, insulation and heat dispersion excellence, loss is low, and noise is little, can satisfy the advantage of marine severe environmental conditions and dependable performance fully.
Description of drawings
Fig. 1 is the structural representation of the device body detent mechanism of the utility model offshore platform transformer;
Fig. 2 is that the B-B of Fig. 1 is to view;
Fig. 3 is the face upwarding assumption diagram of Fig. 1;
Fig. 4 is the structural representation of the core limb of the utility model offshore platform transformer, inner winding and outside winding part;
Fig. 5 is the high pressure winding of the utility model offshore platform transformer and the structural representation of High-Voltage Insulation tube part thereof;
Fig. 6 is the structural representation that forms air flue between the high and low pressure coil of the utility model offshore platform transformer and insulating cylinder and the core limb;
Fig. 7 is the blower fan of the utility model offshore platform transformer and the structural representation of the equipped form of coil;
Fig. 8 is the structural representation of the transposed conductor of the utility model offshore platform transformer;
Fig. 9 is the structural representation of the iron yoke clamping part of the utility model offshore platform transformer;
Figure 10 be the utility model offshore platform transformer be ladder seam lamination figure.
Embodiment
Do further explanation below in conjunction with accompanying drawing and instantiation:
Shown in Fig. 1,2 and 3,1 for square iron and insulation, 2 for steel washer, 3 for other screw rod, 4 for the high-pressure side folder, 5 for unshakable in one's determination, 6 for the low-pressure side folder, 7 for ground strip, 8 for the folder insulation, 9 for the pad pin, 10 for pad pin insulation, 11 be that cushion block, 12 is for drawing screw rod.Hang between screw rod location, device body bottom and the housing with two pairs between device body and the housing and carry out six point locations by foundation bolt, the location round steel that leaves the gap between housing sidewall welding and the device body folder positions.Be device body ten point locations: three pad pin of device body bottom constitute six point locations, fix by bolt, nut and housing bottom; The device body is hung screw rod and is directly protruded upward housing, and four are hung screw rod and form four point locations.Thereby form the general frame of winding unshakable in one's determination.
As shown in Figure 4,22 is that core limb, 13 is that insulating rod, 14 is that moulding stay, 15 is that outside winding, 16 is that inner winding, 17 is fagging.Plug the gap with insulating rod with the fagging four directions is fixing between core limb and inner winding, fixing in many ways between inner winding and outside winding with equally distributed a plurality of moulding stays.Specifically: core limb adopts the fixedly colligation of half-dried epoxy adhesive tape, and capacity smaller transformer iron core can directly colligation on core limb; Big device transformer fills up with insulating rod on the appropriate location in iron core formed " angles " at different levels before colligation.Adopt the fagging four directions fixing between core limb and the inner winding, adopt the stay all directions or ten sides of moulding fixing between inner winding and the outside winding.Can make transformer have very high mechanism's intensity.
As shown in Figure 5,18 is that High-Voltage Insulation tube, 19 is that vertical air flue, 20 is that axial air flue, 21 is the high pressure winding.The cake formula structure of high pressure winding is provided with vertical air flue of 5~8mm between per two adjacent cakes; Adopt the moulding stay between high pressure winding and insulating cylinder at interval, form an axial air flue,, make each position of each cake of coil can both directly contact cooling air by the vertical setting that reaches axial air flue of coil, area of dissipation is big, effective, can avoid the local overheating of winding.
As shown in Figure 6,22 is that core limb, 23 is that low-voltage insulation tube, 18 is that High-Voltage Insulation tube, 20 is that axial air flue, 241 is that high-tension coil, 242 is low-voltage coil.The low pressure winding adopts the layer coil structure, between the every interlayer of coil and coil and high pressure cylinder axial air flue is set, and the be in operation heat of generation of winding is distributed easily.
As shown in Figure 7,25 is that folder, 24 is that coil, 26 is blower fan.3 top-blown cooling blowers are respectively installed in transformer high and low pressure side bottom, select the blower fan model according to the size of transformer capacity.The thermosetting strong convection that air quantity that blower fan produces in the running and transformer coil produce is accelerated to carry out heat exchange between coil and cooling air.
As shown in Figure 8,27 is that overall budget turn insulation paper, 28 is that enamel-cover strip conductor, 29 is middle lining paper.Winding adopts transposed conductor to carry out coiling.Transposed conductor adopts from start to finish little spacing, continuous circulation transposition to add the bag insulation again and forms.Compare with multiply and rich lead, not only reduced volume of transformer, reduced the transformer cost, main is to have reduced transformer because caused circulation supplementary load loss of stray field and eddy current loss, improve the winding mechanical strength simultaneously, strengthened the mechanical stability of Transformer Winding when short circuit.
As shown in Figure 9,25 be folder, 30 for square iron, 31 for square iron insulation, 32 be sleeper.The clamping means of iron yoke adopt " square iron " structure in bight unshakable in one's determination.The effect of square iron also makes between folder from top to bottom and the iron core and locatees except clamping the iron yoke, guarantees that folder can sustain the weight of transformer body, sling the device body or the iron core of energy safety, and when transformer is short-circuited, bear the axial force that coil produces.
As shown in figure 10, a) vertically (A, B) and horizontal (C, D) staggers, b) stem of step-lap laminated (on) and the step-lap laminated of following yoke (descending).The step-lap laminated stack that adopts unshakable in one's determination.Because this species stage has avoided the local unit loss to be higher than the several-fold phenomenon of other sections unshakable in one's determination by seam, makes iron core under the identical situation of magnetic flux density, can reduce the weight of core material, thereby improve the technical-economic index of transformer greatly.
The folder of transformer and housing parts, treat that various parts and screwed hole etc. machine after, carry out bead.Shot-peening is that the compressed air with certain pressure sprays steel sand in surface of the work; the impulsive force of utilizing the high speed steel sand comes off the oxide skin of surface of steel plate and rusty stain, stain; expose fresh metal surface, be not subjected to atmospheric corrosion thereby the adhesive force of assurance finish coatings plays the protection metal.If do not carry out bead, japanning can not directly contact with the metal surface adheres to, but the oxide layer during with rolled plate is adhered to, if greasy dirt is arranged in the course of processing again, adhering to will worse (lacquer be coated on the oil film), though it is also of no avail to prime like this, in a short period of time, priming paint will come off, and the table lacquer is also just useless certainly.
Be that methods for cooling is a dry type, high-tension coil is the cake formula, and low-voltage coil is a cartridge type, and winding is by the multiply winding transposition wire; High-tension coil is provided with vertical air flue between per two adjacent cakes, be partitioned into axial air flue with the moulding stay between high pressure winding and insulating cylinder, between the low-voltage coil and between coil and high pressure cylinder axial air flue is set, and the high-voltage coil and low-voltage coil bottom is provided with the top-blown cooling blower; Unshakable in one's determination form and by the fixedly colligation of semi-drying epoxy adhesive tape by the step-lap laminated stack, plug the gap with insulating rod with the fagging four directions is fixing between core limb and inner winding, fixing in many ways with equally distributed a plurality of moulding stays between inner winding and outside winding, yoke clip piece is welded by channel-section steel and square iron; Carry out multipoint positioning to hanging between screw rod location, device body bottom and the housing by foundation bolt with many between device body and the housing, the location round steel that leaves the gap between housing sidewall welding and the device body folder positions.High and low pressure side is all at the case lid cabling on cable rack, and the case lid top installs the high-voltage cable box of encapsulation bushing additional, and inlet wire connects with insulated cable.Outlet copper bar and conductive component band plated silver finish, firm band of iron metal cadmium plating protective layer, tank surface is coated with lacquer with application naval vessel, shot-peening method rust cleaning back.Transposition coiling lead is that the coiling of enamel-cover strip conductor continuous shifting adds the bag insulating paper again.