CN2795196Y - Vibrative full sealed utomatic charger for glass kiln - Google Patents
Vibrative full sealed utomatic charger for glass kiln Download PDFInfo
- Publication number
- CN2795196Y CN2795196Y CNU2005200426227U CN200520042622U CN2795196Y CN 2795196 Y CN2795196 Y CN 2795196Y CN U2005200426227 U CNU2005200426227 U CN U2005200426227U CN 200520042622 U CN200520042622 U CN 200520042622U CN 2795196 Y CN2795196 Y CN 2795196Y
- Authority
- CN
- China
- Prior art keywords
- melting pool
- fixed
- hopper
- glass kiln
- feed bin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B3/00—Charging the melting furnaces
Abstract
The utility model discloses a vibration type full-sealing automatic charger for a glass kiln, which comprises a storage hopper, a trough, a vibration system, a guide rail system and a liquid level control system, wherein the vibration system ensures the uniformity of materials and the storage hopper 6 is fixed at the top part of a sealed box 15 and extends out of the sealed box 15. The trough 14 extends out of the sealed box 15, and enters a sealed melting pool 8 through the feed inlet of a melting pool 8. The guide rail system ensures that the charger makes pi-shaped track motion, and a thermocouple 11 is arranged on the inner wall of the melting pool 8 to control the height of a liquid level. The utility model has the advantages of stable charging, small fluctuation, easy control for the height of the liquid level and the thickness of a material layer and low energy consumption. Because the utility model is in a full-sealing structure, and can prevent raw materials from distributing and leaking outwards and the pollution is reduced.
Description
Technical field
The utility model relates to a kind of glass melting equipment, particularly relates to a kind of glass kiln totally-enclosed automatic feeding device of oscillatory type.
Background technology
The glass kiln is a lot of with the charging machine kind, as pendulum model, belt-type etc.They are widely used in various glass furnaces.But these charging machines are reinforced unstable, and fluctuation is very big, are difficult to control liquid level and bed thickness, and not only power consumption is big, and the instability of glass frit layers thickness and composition has directly influenced the quality of glass metal simultaneously.The glass industry contaminative is bigger in addition, and particularly in the reinforced stage, part material is a powdery, easily distributes and leaks, and former charging machine is still waiting to improve aspect anti-pollution.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of glass kiln with the totally-enclosed automatic charging equipment of oscillatory type, to remedy the deficiencies in the prior art and defective, meets the needs of production.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of glass kiln totally-enclosed automatic charging equipment of oscillatory type, comprise feed bin, hopper, vibrational system, guide track system and fluid level control system, described vibrational system comprises the feed bin vibrator 4 that is fixed on feed bin 6 bottoms, the dither 3 that is fixed on hopper 14 sides and bottom and vibrating spring 7, and the other end of described vibrating spring 7 is fixed on the base plate of watertight chest 15; Feed bin 6 is fixed on the top of watertight chest 15 and stretches out watertight chest 15, and hopper 14 stretches out the opening for feed of watertight chest 15 by melting pool 8 and enters melting pool 8, melting pool 8 sealings; Described guide track system comprises cross slide way 1 and longitudinal rail 2, cross slide way 1 is located immediately on the platform, longitudinal rail 2 is connected on the cross slide way 1 by pulley structure, by driven by motor worm gear, worm screw case, it is round reinforced to finish " π " shape 1 through sprocket wheel and chain, and described watertight chest 15 is fixed on the longitudinal rail 2; Described fluid level control system is that a thermopair 11 is installed on the inwall of melting pool 8, and it is reinforced that the temperature variation signal that causes according to the fluctuation of liquid level is controlled charging machine.
As optimized technical scheme: the discharge end of described hopper 14 is established a pitch angle 10 of 2～4 ° that makes progress.
The opening for feed place of described melting pool 8 is provided with removably tightness system.
Described thermopair 11 connects a transmitter and controls charging machine, thus the height of control liquid level 12.
The beneficial effects of the utility model are: adopt totally enclosed, do not have or seldom have flying upward of powder, not only reduced the loss of raw material, and also fairly obvious to the provide protection of environment.
Feeding quantity is adjusted in fluctuation according to liquid level, guarantees that glass frit layers is thinner, generally remains on about 1cm, not only reduces energy consumption, the refining quality of energy stabilized glass material.
" π " formula is reciprocating type reinforced, can be according to the difference of the burn-off rate of each point, and reinforced in specified zone, the distributing of all even heats of guaranteeing the bed of material.
Adopt the high-frequency vibration formula to carry, material is difficult for layering, and the homogeneity of having guaranteed has also reduced the abrasion with machinery.
Adopt stepless speed regulation, when adjusting feed rate, fluctuation or fluctuation are very not little, have stablized the bed of material.
Can manual operation regulate with operation is any automatically, according to production and actual needs, adopt adjusting automatically behind the process stabilizing, under special circumstances, manual regulation is also very convenient feasible.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is a guide rail movement track synoptic diagram of the present utility model
Reinforced fusion process of the present utility model is such: material adds from feed bin 6, in the feed bin bottom feed bin vibrator 4 is arranged, prevent material deposition in feed bin 6, material enters hopper 14, and the vibration by dither 3 and vibrating spring 7 can prevent the layering of expecting, after material enters melting pool 8, the local height that amplifies the thermopair 11 control liquid levels 12 at 9 places in case liquid level surpasses set(ting)value, will be controlled charging machine by transmitter and stop to feed in raw material.By the motion of cross slide way 1 and longitudinal rail 2, make the reinforced track 13 of " π " shape, guarantee reinforced homogeneity, each all after date, charging machine is got back to starting position automatically.
Embodiment
Below in conjunction with accompanying drawing the utility model is further elaborated.
With reference to accompanying drawing 1-2, a kind of glass kiln totally-enclosed automatic charging equipment of oscillatory type, comprise feed bin, hopper, vibrational system, guide track system and fluid level control system, described vibrational system comprises the feed bin vibrator 4 that is fixed on feed bin 6 bottoms, the dither 3 that is fixed on hopper 14 sides and bottom and vibrating spring 7, and the other end of described vibrating spring 7 is fixed on the base plate of watertight chest 15; Feed bin 6 is fixed on the top of watertight chest 15 and stretches out watertight chest 15, and hopper 14 stretches out the opening for feed 5 of watertight chest 15 by melting pool 8 and enters melting pool 8, melting pool 8 sealings; Described guide track system comprises cross slide way 1 and longitudinal rail 2, and cross slide way 1 directly on platform,, with driven by motor worm gear, worm screw case, finish " π " formula through sprocket wheel and chain and come and go reinforced on cross slide way by pulley structure by longitudinal rail.Watertight chest 15 is fixed on the longitudinal rail 2 by nut.Described fluid level control system is that a thermopair 11 is installed at local 9 places of amplifying on the inwall of melting pool 8; The discharge end of described hopper 14 is established 2 ℃ of pitch angle that make progress, and opening for feed 5 places of described melting pool 8 are provided with removably tightness system.
With 16 tons of electric smelter charging machines is example, and by the funnel type furnace hopper, it is reinforced that the feed bin back has a vibrator to assist.To feeder, feed in raw material 70 kilograms by general per half an hour by the discharge port that slightly tilts for material.To vibrating trough, the rear end is provided with a dither through feeder, the long 4m of its hopper, and the hopper slight inclination, what help to expect is mobile.Stretch into the glass melting pond by it, finish reinforced.Two guide rails guiding in length and breadth is set below the feeder,, finishes " π " formula through sprocket wheel and chain and come and go reinforced with driven by motor worm gear, worm screw case.
Its significant parameter is:
1, glass kind: the crystal glass and the high white soda-lime glass that contain PbO24%
2, feeding quantity: 12～20 ton per day admixtiones
3, feed intake and sow area greater than 3000 * 4000mm, the about 500mm of free height;
4, powder gas rate: 10%～18%, powder unit weight: 1～1.25g/cm
3
5, glass cullet content: 15%～50%, granularity :≤3cm
6, admixtion moisture content: 3～8%
7, feed in raw material brachium greater than 5 meters, angle of repose :～40 °
8, reinforced room temps :≤300 ℃, the short period of time can reach 600 ℃
9, liquid fluctuating control accuracy: ± 0.5mm
The charging machine work period is 6 minutes/time (comprising the dead time), and in each feeding study on period, reinforced and dead time ratio is 2: 1, and the complete machine translational speed is 5～10cm/s on X-Y, regulation range ± 30%.
Start working when charging machine receives the following limited signal of liquid fluctuating, quantifying feed withdraws from, resets after finishing five times, waits for that then next signal repeats again.During ordinary production, be 6 minutes the pitch time of the following limited signal of general twice liquid fluctuating, but the charging machine fast forwarding and fast rewinding, and speed can be constant and be prerequisite there not to be obvious impact.
Claims (4)
1. a glass kiln is with the totally-enclosed automatic charging equipment of oscillatory type, comprise feed bin, hopper, vibrational system, guide track system and fluid level control system, it is characterized in that: described vibrational system comprises feed bin vibrator (4), the dither (3) that is fixed on hopper (14) side and bottom and the vibrating spring (7) that is fixed on feed bin (6) bottom, and the other end of described vibrating spring (7) is fixed on the base plate of watertight chest (15); Feed bin (6) is fixed on the top of watertight chest (15) and stretches out watertight chest (15), and hopper (14) stretches out the opening for feed (5) of watertight chest (15) by melting pool (8) and enters melting pool (8), melting pool (8) sealing; Described guide track system comprises cross slide way (1) and longitudinal rail (2), cross slide way (1) is located immediately on the platform, longitudinal rail (2) is connected on the cross slide way (1) by pulley structure, by driven by motor worm gear, worm screw case, it is round reinforced to finish " π " shape (13) through sprocket wheel and chain, and described watertight chest (15) is fixed on the longitudinal rail (2); Described fluid level control system is that a thermopair (11) is installed on the inwall of melting pool (8), and it is reinforced that the temperature variation signal that causes according to the fluctuation of liquid level is controlled charging machine.
2. a kind of glass kiln totally-enclosed automatic charging equipment of oscillatory type according to claim 1, it is characterized in that: the discharge end of described hopper (14) is established 2～4 ℃ of pitch angle (10) that make progress.
3. a kind of glass kiln totally-enclosed automatic charging equipment of oscillatory type according to claim 1, it is characterized in that: the opening for feed place of described melting pool (8) is provided with removably tightness system.
4. a kind of glass kiln totally-enclosed automatic charging equipment of oscillatory type according to claim 1 is characterized in that: described thermopair (11) connects a transmitter and controls charging machine, thus the height of control liquid level (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005200426227U CN2795196Y (en) | 2005-06-20 | 2005-06-20 | Vibrative full sealed utomatic charger for glass kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005200426227U CN2795196Y (en) | 2005-06-20 | 2005-06-20 | Vibrative full sealed utomatic charger for glass kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2795196Y true CN2795196Y (en) | 2006-07-12 |
Family
ID=36812955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2005200426227U Expired - Fee Related CN2795196Y (en) | 2005-06-20 | 2005-06-20 | Vibrative full sealed utomatic charger for glass kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2795196Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284708B (en) * | 2007-04-12 | 2010-10-13 | 江苏九鼎新材料股份有限公司 | Material-strewing device of all-electric hexagonal glass Melting Furnace |
| CN101648772B (en) * | 2009-08-25 | 2011-05-04 | 武汉力诺太阳能集团股份有限公司 | Equilateral polygon glass all-electric smelting furnace automatic material spreader |
| CN103523253A (en) * | 2013-10-25 | 2014-01-22 | 山东佐田氏生物科技有限公司 | Vibrating discharging bin for granular products |
| CN108285262A (en) * | 2018-02-09 | 2018-07-17 | 郑州旭飞光电科技有限公司 | Substrate glass kiln charging machine positioning device |
| CN109928604A (en) * | 2017-12-18 | 2019-06-25 | 彩虹显示器件股份有限公司 | A kind of glass furnace raw materials system and charging process |
| CN110296604A (en) * | 2019-05-23 | 2019-10-01 | 中国铝业股份有限公司 | A kind of aluminium alloy high temperature holding furnace adds silicon device and adds silicon method |
| CN112374725A (en) * | 2020-03-25 | 2021-02-19 | 河南光远新材料股份有限公司 | Method for regionally controlling thickness of material layer for low-dielectric glass fiber production |
| CN114057377A (en) * | 2021-10-27 | 2022-02-18 | 安徽科技学院 | Environment-friendly erosion-resistant electric melting glass kiln furnace |
-
2005
- 2005-06-20 CN CNU2005200426227U patent/CN2795196Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284708B (en) * | 2007-04-12 | 2010-10-13 | 江苏九鼎新材料股份有限公司 | Material-strewing device of all-electric hexagonal glass Melting Furnace |
| CN101648772B (en) * | 2009-08-25 | 2011-05-04 | 武汉力诺太阳能集团股份有限公司 | Equilateral polygon glass all-electric smelting furnace automatic material spreader |
| CN103523253A (en) * | 2013-10-25 | 2014-01-22 | 山东佐田氏生物科技有限公司 | Vibrating discharging bin for granular products |
| CN109928604A (en) * | 2017-12-18 | 2019-06-25 | 彩虹显示器件股份有限公司 | A kind of glass furnace raw materials system and charging process |
| CN108285262A (en) * | 2018-02-09 | 2018-07-17 | 郑州旭飞光电科技有限公司 | Substrate glass kiln charging machine positioning device |
| CN108285262B (en) * | 2018-02-09 | 2020-11-03 | 郑州旭飞光电科技有限公司 | Positioning device for feeding machine of substrate glass kiln |
| CN110296604A (en) * | 2019-05-23 | 2019-10-01 | 中国铝业股份有限公司 | A kind of aluminium alloy high temperature holding furnace adds silicon device and adds silicon method |
| CN112374725A (en) * | 2020-03-25 | 2021-02-19 | 河南光远新材料股份有限公司 | Method for regionally controlling thickness of material layer for low-dielectric glass fiber production |
| CN114057377A (en) * | 2021-10-27 | 2022-02-18 | 安徽科技学院 | Environment-friendly erosion-resistant electric melting glass kiln furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060712 |