CN219235728U - Dry-mixed mortar production line based on image sampling analysis system - Google Patents
Dry-mixed mortar production line based on image sampling analysis system Download PDFInfo
- Publication number
- CN219235728U CN219235728U CN202223493317.2U CN202223493317U CN219235728U CN 219235728 U CN219235728 U CN 219235728U CN 202223493317 U CN202223493317 U CN 202223493317U CN 219235728 U CN219235728 U CN 219235728U
- Authority
- CN
- China
- Prior art keywords
- dry
- mixed mortar
- sampling
- production line
- flat belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Sampling And Sample Adjustment (AREA)
Abstract
The utility model relates to the technical field of dry-mixed mortar sampling and discloses a dry-mixed mortar production line based on an image sampling analysis system, which comprises a stirring bin, wherein the right side of the stirring bin is provided with a sampling mechanism and a high-speed return conveying screw mechanism, the sampling mechanism comprises a control valve, the control valve is arranged at the upper part of the right side of the stirring bin, a chain type rubber flat belt is arranged below a discharge hole of the control valve, the lower part of the right end of the chain type rubber flat belt is provided with the sampling bin, and the high-speed return conveying screw mechanism comprises a high-speed return conveying screw conveyor. The utility model has the advantages of automatic sampling, rapid real-time uniformity judgment, dynamic stirring time feedback adjustment, time waste caused by a conventional fixed stirring time working mode reduction, production efficiency improvement and dry-mixed mortar stirring quality guarantee. The labor intensity can be reduced, the response is humanized, and the technology development trend is intelligent.
Description
Technical Field
The utility model relates to the technical field of dry-mixed mortar sampling, in particular to a dry-mixed mortar production line based on an image sampling analysis system.
Background
The dry-mixed mortar mixer of the JBT11185-2011 building construction machinery and equipment is provided with: the Coefficient of Variation (CV) of the mixing uniformity degree of the homogeneous dry-mixed mortar stirred periodically is not more than 5%. When the measurement is carried out, after the set stirring time is up, stirring is stopped, a manhole of a stirrer is opened, two sides, opposite sides and line sampling ports of each high-speed fly cutter are respectively at two ends of a main machine, the sampling quantity is not less than 0.2kg, and the uniformity of the dry-mixed mortar is measured according to the average value and variation coefficient of the methyl violet content in the calculated dry-mixed mortar. According to the method, methyl violet is used as a tracer, after the measured dry-mixed mortar raw material is added into a stirrer, methyl violet and an additive are added into the stirrer together, sampling is carried out after the specified mixing time is reached, the methyl violet content in a sample is measured by a colorimetric method, and the stirring uniformity of the dry-mixed mortar is reflected by the difference of the methyl violet content in different samples of the same batch of dry-mixed mortar.
The completion of the dry-mixed mortar stirring is usually judged by virtue of stirring time given by a laboratory, the stirring time of different dry-mixed mortars is different, the stirring time is usually determined by laboratory experiment, inspection and analysis according to different characteristics of materials, the time and the labor are wasted, the stirring time of some materials is too long, the particles of the raw materials are damaged, and the quality performance of the dry-mixed mortar product is affected. Meanwhile, the judgment of the uniformity of the dry-mixed mortar is usually carried out by adopting manual sampling and experimental judgment, so that the labor intensity of laboratory staff is greatly increased.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model provides a dry-mixed mortar production line based on an image sampling analysis system.
(II) technical scheme
In order to solve the problems, the utility model provides the following technical scheme: the utility model provides a dry-mixed mortar production line based on image sample analysis system, includes the stirring storehouse, the right side in stirring storehouse is provided with sampling mechanism and high-speed feed back and carries screw mechanism to constitute, sampling mechanism is including the control valve, the control valve sets up on the upper portion on stirring storehouse right side, the below of control valve discharge gate is provided with the flat belt of chain type rubber, the below on the flat belt right-hand member of chain type rubber is provided with the sampling storehouse, high-speed feed back carries screw mechanism including high-speed feed back screw conveyer, the bottom in sampling storehouse is linked together with the feed inlet on high-speed feed back screw conveyer right-hand member, high-speed feed back screw conveyer's end is linked together with the lower part on stirring storehouse right side.
Preferably, the chain type rubber flat belt is obliquely arranged right downwards, the right end of the chain type rubber flat belt is provided with a driving sprocket, the left end of the chain type rubber flat belt is provided with a driven sprocket, the chain type rubber flat belt is meshed on the driving sprocket and the driven sprocket, and the driving sprocket is controlled by a dry-mixed mortar production line control module.
Preferably, the high-speed return screw conveyor is arranged obliquely downwards, and the high-speed return screw conveyor is controlled by a dry-mixed mortar production line control module.
Preferably, the middle part fixed mounting of chain formula rubber flat belt has the installing support, the top of installing support is provided with high definition digtal camera, high definition digtal camera carries out image analysis through intelligent analysis control module, intelligent analysis control module passes through dry-mixed mortar production line control module control.
(III) beneficial effects
Compared with the prior art, the utility model provides a dry-mixed mortar production line based on an image sampling analysis system, which has the following beneficial effects:
1. the dry-mixed mortar production line based on the image sampling analysis system has the advantages of automatic sampling, rapid real-time determination of uniformity, further feedback of dynamic adjustment of stirring time, reduction of time waste caused by a conventional fixed stirring time working mode, further improvement of production efficiency and simultaneous guarantee of stirring quality of dry-mixed mortar. The labor intensity can be reduced, the response is humanized, and the technology development trend is intelligent.
2. The dry-mixed mortar production line based on the image sampling analysis system comprises a multifunctional sampler, a high-definition camera device, an intelligent analysis control module, a main control system of the dry-mixed mortar production line and the like. The dry-mixed mortar production line based on the image sampling analysis system can realize rapid and efficient sampling analysis work, and meets the requirements of refinement, intellectualization, customization and individuation of some markets and clients.
Drawings
Fig. 1 is a schematic structural diagram of a dry-mixed mortar production line based on an image sampling analysis system.
In the figure: the device comprises a stirring bin 1, a control valve 2, a mounting bracket 3, a high-definition camera 4, an intelligent analysis control module 5, a main control module of a dry-mixed mortar production line 6, a driving sprocket 7, a sampling bin 8, a chain type rubber flat belt 9, a driven sprocket 10 and a high-speed feed back screw conveyor 11.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, the present utility model provides a new technical solution: the utility model provides a dry-mixed mortar production line based on image sample analysis system, includes stirring storehouse 1, the right side of stirring storehouse 1 is provided with sampling mechanism and high-speed feed back and carries screw mechanism to constitute, sampling mechanism is including control valve 2, control valve 2 is in the upper portion setting on stirring storehouse 1 right side, the below of control valve 2 discharge gate is provided with chain type flat belt 9, the below of chain type flat belt 9 right-hand member is provided with sampling storehouse 8, high-speed feed back carries screw mechanism including high-speed feed back screw conveyor 11, the bottom of sampling storehouse 8 is linked together with the feed inlet on high-speed feed back screw conveyor 11 right-hand member, the end of high-speed feed back screw conveyor 11 is linked together with the lower part on stirring storehouse 1 right side.
In the embodiment, the chain type rubber flat belt 9 is obliquely arranged downwards to the right, the right end of the chain type rubber flat belt 9 is provided with a driving sprocket 7, the left end of the chain type rubber flat belt 9 is provided with a driven sprocket 10, the chain type rubber flat belt 9 is meshed with the driving sprocket 7 and the driven sprocket 10, and the driving sprocket 7 is controlled by a dry-mixed mortar production line control module 6.
In this embodiment, the high-speed return screw conveyor 11 is disposed obliquely downward, and the high-speed return screw conveyor 11 is controlled by the dry-mixed mortar production line control module 6.
In this embodiment, a mounting bracket 3 is fixedly mounted in the middle of the chain-type rubber flat belt 9, a high-definition camera 4 is arranged above the mounting bracket 3, the high-definition camera 4 performs image analysis through an intelligent analysis control module 5, and the intelligent analysis control module 5 controls through a dry-mixed mortar production line control module 6; the high-definition camera 4 is a patent material information grabbing unit: video and pictures can be shot according to the instructions of the 5G intelligent analysis control module; the intelligent analysis control module 5 is a system command and data center of the utility model, and after receiving the sampling instruction of the main control system of the dry-mixed mortar production line, the intelligent analysis control module coordinates the sampling mechanism by itself, continuously works the high-definition camera device, intelligently judges and gives the uniformity index of the dry-mixed mortar, gives the stirring result and feeds back the stirring result to the main control system of the dry-mixed mortar production line to finish the sampling work.
The intelligent analysis control module 5 gives a uniform index based on the comprehensive analysis weighting judgment of the tiny particle distribution data, color, brightness parameters and the like of each main component of the dry-mixed mortar in the picture grid unit, and judges that the stirring work of the dry-mixed mortar is finished according to the uniform index.
Working principle: according to the dry-mixed mortar production line based on the image sampling analysis system, firstly, a dry-mixed mortar production line control module 6 sends a sampling instruction, then a driving sprocket 7 is started to drive a driven sprocket 10 to synchronously rotate, further a chain type rubber flat belt 9 conveys sampling materials, a control valve 2 is opened, the materials flow out of the control valve 2 and are conveyed to the inside of a sampling bin 8 through the chain type rubber flat belt 9, in the conveying process of the chain type rubber flat belt 9, a high-definition camera 4 is controlled by the dry-mixed mortar production line control module 6 to shoot and pick up the materials on the chain type rubber flat belt 9, meanwhile, data are uploaded to an intelligent analysis control module 5, different data are repeatedly shot for many times, the intelligent analysis control module 5 gives a uniform index based on the comprehensive analysis weighting judgment of the micro-particle distribution data, color, brightness parameters and the like of each main component of the dry-mixed mortar in a picture grid unit, the intelligent analysis control module 5 feeds back to the stirring bin 1 simultaneously to complete the sampling work, after the sampling is completed, the high-speed feedback screw conveyor 11 is controlled by the dry-mixed mortar production line control module 6 to start, and the materials are detected to be conveyed to the inside the stirring bin 1 again through the high-speed screw conveyor 11 to realize continuous stirring in the stirring process.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Dry-mixed mortar production line based on image sampling analysis system, including stirring storehouse (1), its characterized in that: the right side of stirring storehouse (1) is provided with sampling mechanism and high-speed feed back and carries screw mechanism to constitute, sampling mechanism is including control valve (2), control valve (2) are in the upper portion setting on stirring storehouse (1) right side, the below of control valve (2) discharge gate is provided with chain type flat belt (9), the below of chain type flat belt (9) right-hand member is provided with sampling storehouse (8), high-speed feed back carries screw mechanism including high-speed feed back screw conveyer (11), the bottom of sampling storehouse (8) is linked together with the feed inlet of high-speed feed back screw conveyer (11) right-hand member, the end of high-speed feed back screw conveyer (11) is linked together with the lower part on stirring storehouse (1) right side.
2. The dry-mixed mortar production line based on the image sampling analysis system according to claim 1, wherein: the chain type rubber flat belt (9) is obliquely arranged right downwards, the right end of the chain type rubber flat belt (9) is provided with a driving sprocket (7), the left end of the chain type rubber flat belt (9) is provided with a driven sprocket (10), the chain type rubber flat belt (9) is meshed on the driving sprocket (7) and the driven sprocket (10), and the driving sprocket (7) is controlled by a dry-mixed mortar production line control module (6).
3. The dry-mixed mortar production line based on the image sampling analysis system according to claim 1, wherein: the high-speed feed back screw conveyor (11) is arranged obliquely downwards, and the high-speed feed back screw conveyor (11) is controlled by the dry-mixed mortar production line control module (6).
4. The dry-mixed mortar production line based on the image sampling analysis system according to claim 1, wherein: the intelligent dry-mixed mortar production line is characterized in that a mounting bracket (3) is fixedly arranged in the middle of the chain type rubber flat belt (9), a high-definition camera (4) is arranged above the mounting bracket (3), the high-definition camera (4) performs image analysis through an intelligent analysis control module (5), and the intelligent analysis control module (5) is controlled through a dry-mixed mortar production line control module (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223493317.2U CN219235728U (en) | 2022-12-27 | 2022-12-27 | Dry-mixed mortar production line based on image sampling analysis system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223493317.2U CN219235728U (en) | 2022-12-27 | 2022-12-27 | Dry-mixed mortar production line based on image sampling analysis system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219235728U true CN219235728U (en) | 2023-06-23 |
Family
ID=86838333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223493317.2U Active CN219235728U (en) | 2022-12-27 | 2022-12-27 | Dry-mixed mortar production line based on image sampling analysis system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219235728U (en) |
-
2022
- 2022-12-27 CN CN202223493317.2U patent/CN219235728U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109382904B (en) | Intelligent ceramic tile manufacturing equipment by recycling tailings and automatic ceramic tile manufacturing process | |
| CN204800860U (en) | A concrete mixing station | |
| CN219235728U (en) | Dry-mixed mortar production line based on image sampling analysis system | |
| CN211586085U (en) | A stock agitating unit for peanut butter production | |
| CN210198905U (en) | Automatic detection system for aggregate granularity grain shape | |
| CN209997568U (en) | stirring device containing fine aggregate moisture content automatic monitoring | |
| CN209289518U (en) | A kind of metering-type electric pole feeder | |
| CN2495998Y (en) | Batch-type concrete puddle station measured by aggregate decrement method | |
| CN221021726U (en) | Automatic batching device for concrete mixing | |
| CN209652145U (en) | A kind of agitating device of foam glass production | |
| CN211250611U (en) | Surface glaze spraying device for manufacturing stone-like brick | |
| CN219002851U (en) | Stirring equipment for chemical industry | |
| CN220241954U (en) | Feeding structure of dry-mixed mortar station | |
| CN220008302U (en) | Concrete stirring device for construction site | |
| CN2843799Y (en) | Light strip panel machine | |
| CN212146965U (en) | Automatic control system for connecting and conveying fabric screening and belt conveyor of block machine | |
| CN1185939C (en) | Continuous automatic dough kneading machine | |
| CN216941274U (en) | Mortar mixing device for construction | |
| CN220779951U (en) | Automatic metering and stirring device for wine preparation | |
| CN217072861U (en) | Quantitative discharging device for production of thermal insulation mortar | |
| CN220807975U (en) | Discharging device of batching machine for concrete | |
| CN221085528U (en) | Construction coating agitated vessel | |
| CN114770742B (en) | Thermal insulation mortar preparation production line and preparation process | |
| CN2576003Y (en) | Continuous automatic flour-mixing machine | |
| CN220968994U (en) | Novel resin quantifying equipment of core making production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |