CN2777516Y - Two table top detector for weight metering charging and over limit of highway vehicle - Google Patents

Two table top detector for weight metering charging and over limit of highway vehicle Download PDF

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Publication number
CN2777516Y
CN2777516Y CNU2005200805844U CN200520080584U CN2777516Y CN 2777516 Y CN2777516 Y CN 2777516Y CN U2005200805844 U CNU2005200805844 U CN U2005200805844U CN 200520080584 U CN200520080584 U CN 200520080584U CN 2777516 Y CN2777516 Y CN 2777516Y
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weighing
weighing platform
utility
model
table top
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张曙光
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Abstract

The utility model relates to a device for the weighing charging and the overrun detection of road vehicles, which is composed of a weighing station mechanism, an electric induction coil, a controller of the electric induction coil, a tyre identifying sensor, a controller of the tyre identifying sensor, an infrared light screen separator, a collector of twelve paths of weighing data and eight paths of switching capacity and an industrial control computer. The utility model adopts the mechanism of two weighing stations which are connected in series and combined into a whole along the traveling direction and are mutually independent in the dynamics. When vehicles pass through the two weighting stations in turn, the utility model avoids the phenomenon of mutual interference when two wheel shafts of a vehicle are on the same station face and increases the valid dynamic weighing time; as a result, the weighing sample quantity of the utility model is larger than that of a single weighting station, so more exact data can be obtained; the measuring error of the mechanism with the two weighting stations is smaller than a quarter of the measuring error of the single weighting station, so trade disputes are reduced; besides, the redundancy of the equipment with a plurality of sensors of the mechanism with the two weighting stations improves the system reliability.

Description

Two table top road vehicle weight metering chargings, pick-up unit transfinites
Affiliated technical field:
The utility model relates to a kind ofly to be made up of weighing platform mechanism, LOAD CELLS, infrared light curtain vehicle separator, sensor for tyre recognizing, telefault, coil controller, tire recognizer, data acquisition unit, infrared light curtain controller, industrial control computer, is applicable to the road vehicle weight metering charging, the intelligent dynamic shaft heavy electron weighing apparatus of the ray machine of the detection of dynamic that transfinites electricity one.
Background technology:
At present, domestic and international existing road vehicle weight metering charging, the device for dynamically detecting that transfinites are made up of dynamic shaft heavy electron weighing apparatus, vehicle separating mechanism, axle major punishment breaking mechanism.Wherein, dynamic shaft heavy electron weighing apparatus all adopts a weighing platform table top, because weighing platform is in the size restrictions of direction of traffic, vehicle by the time effective dynamic weight information of gathering easily cause weighing platform to shake, impact, rock because of the speed of a motor vehicle, brake, vehicle loading situation etc., cause measuring accuracy to be difficult to improve, gross error appears easily, when sensing range easily causes erroneous judgement when the critical point.
Summary of the invention:
The utility model provides a kind of accuracy height in order to overcome the deficiency of above technology, and the two table top road vehicle weight metering chargings that measuring error is little, pick-up unit transfinites.
The utility model is realized by following measure:
Two table top road vehicle weight metering chargings of the present utility model, the pick-up unit that transfinites are to follow the car direction by two weighing platforms to be composed in series, the workplace of weighing platform is in same plane, the center line that weighing platform follows the car direction is straight line, separate on mechanics between the weighing platform, closely link to each other between the weighing platform.
Two table top road vehicle weight metering chargings of the present utility model, the pick-up unit that transfinites, in order to improve measuring accuracy, weighing platform should not surpass 1.1 meters in the full-size of direction of traffic, and the assembly clearance between the weighing platform should be less than 20mm.
Two table top road vehicle weight metering chargings of the present utility model, the pick-up unit that transfinites, described control box is made up of 1 map controller, tire recognizer, data acquisition unit, infrared light curtain controller.
The beneficial effects of the utility model are, owing to adopted two weighing platforms to combine, have increased effective table top length, have prolonged the time that vehicle passes through, and collect sufficient weight information, can improve 4 times than the accuracy of single weighing platform.When vehicle passes through two weighing platforms successively, both avoided a same phenomenon that table top interferes with each other of vehicle two axles, increased the effective dynamic weighing time again, weigh sampling quantity much larger than single weighing platform, and then obtain data more accurately, the measuring error of two weighing platform mechanisms is less than 1/4 of single weighing platform, thereby reduced trade dispute.In addition, the equipment redundancy of the multisensor of two weighing platform mechanisms has improved the reliability of system.
Description of drawings:
Below in conjunction with drawings and Examples the utility model is described in further detail:
Fig. 1 is a structural representation of the present utility model
Fig. 2 is a dynamic weighing process flow diagram of the present utility model
Fig. 3 is weight/time plot of the present utility model
Among Fig. 1: 1. coil 7. infrared light curtain separation vessels
2. sensor for tyre recognizing 8. infrared light curtain separation vessels
3. weighing platform 9. infrared light curtain controllers
4. weighing platform 10. data acquisition units
5. industrial control computer 11. tire recognizers
6. coil 12. coil controllers
Embodiment:
Near highway tollgate, follow the car direction with reference to Fig. 1 and set gradually telefault (1), sensor for tyre recognizing (2), weighing platform (3,4), telefault (6), a pair of infrared light curtain separation vessel (7,8) is set in coil (6) symmetria bilateralis.
Inductive coil (1,6) constitutes an oscillator with coil controller (12), when the vehicle approaching, oscillator frequency signal changes, and coil controller (12) sends an automobile storage at signal, when vehicle left, coil controller (12) sent a vehicle and leaves signal.The model that coil controller (12) adopts is PD132.Coil (1,6) adopts copper conductor to make, and is of a size of 1000mm * 500mm, 4 circles, imbeds underground about 50mm place.
Sensor for tyre recognizing (2) adopts piezoelectric element and special-purpose encapsulant and insulation polyurethane to dress up the strip that length is 1600mm or 1900mm, and this device adopts two, and model is DN106.
Weighing platform mechanism is composed in series by the center line that weighing platform (3,4) follows the car direction, separate on mechanics between the weighing platform (3,4), the work top of weighing platform (3,4) is in same plane, assembly clearance between the weighing platform (3,4) should be as far as possible little, the most very much not should surpass 20mm, weighing platform (3,4) should be provided with position-limit mechanism separately, prevents mutual collision.Weighing platform (3,4) agent structure is welded into cellular structure by the thick steel plate of 350mm i shaped steel, U-steel and 16mm, assurance has enough intensity and rigidity, four jiaos of weighing platform (3,4) bottom surface are provided with LOAD CELLS, supporting weighing platform (3,4), the size of two table tops of weighing platform (3,4) can be made into two kinds of 3600mm * 800mm and 4000mm * 800mm.Each weighing platform adopts four LOAD CELLS, and can adopt model is 10 tons of beam type resistance strain sensors of YZC-3SH.
Infrared light curtain separation vessel (7,8) is symmetricly set on telefault (6) both sides, and as the judgement signal whether vehicle passes through, can adopt model is the infrared light curtain separation vessel of MINI-ARRAY to infrared light by shield when vehicle passes through.
Data acquisition unit (10) is responsible for the collection to weight signal, coil-induced information, tire identifying information, infrared resolution information, every LOAD CELLS is sampled respectively, A/D converter can adopt 24 ∑s-Δ A/D converter of CIRRUS LOGIC company, after carrying out pre-service such as scale conversion, information of vehicles is sent to industrial control computer, and can adopt model is DN108.Data output interface is RS-422.
Industrial control computer is the core of this utility model, with program Solidification in solid-state disk and do not have hard disk.The weight data of input, the identification of coil-induced, tire, infrared resolution information are handled, obtained axle weight, gross weight, the information such as transfinite of vehicle and send charging administration system to.Can adopt model is NuPRO-776, CPU Intel Petium III 850MHZ; Support electric board DOM2000; Internal memory 256MB; Super I/O; Two 16C550UART, compatible RS-232.
When vehicle drive into the road vehicle weight metering charging, when transfiniting device for dynamically detecting, the first step: by coil (1), the oscillator that coil (1) and coil controller (12) constitute produces frequency change, send after treatment automobile storage signal.Second step: vehicle is sent signal into tire recognizer (11) after by sensor for tyre recognizing (2), discerns the tire number of each axletree.The 3rd step: vehicle is successively by weighing platform (3,4), near four angles of weighing platform (3,4), respectively be provided with a range and be 10 tons beam type resistance strain sensor, change weight signal into electric signal and send data acquisition unit (10) to, collector (10) carries out A/D conversion respectively to 12 road signals, carries out changing information over to industrial control computer (5) after the pre-service such as scale transformation.Owing to adopted weighing platform mechanism relatively independent on two mechanics, that on direction of traffic, closely link to each other, when vehicle passes through, both avoided a same phenomenon that table top interferes with each other of vehicle two axles, simultaneously, the effectively time of weighing of two table tops is multiplied, by computing machine the information of twice measurement is synthesized processing, see accompanying drawing 3.The A curve is the weight/time curve of an axletree by weighing platform (3) in the accompanying drawing 3, and the B curve is the weight/time curve of same axletree by weighing platform (4), and C curve is weight/time curve and the resultant curve that an axletree passes through weighing platform (3,4) successively.Because the information acquisition amount is much larger than single weighing platform mechanism, measuring error only be 1/4 of a single weighing platform mechanism, in addition, and the reliability of the equipment redundancy raising system of the multisensor by two weighing platforms (3,4) mechanism.The 4th step: after vehicle was simultaneously by coil (6) and infrared light curtain separation vessel (7,8), it is normal that the oscillator frequency that coil (1) and coil controller (12) constitute is recovered, and controller (12) sends vehicle to system and leaves signal, finishes this car test and survey.Detection system can start the testing process to next car automatically.When detecting the end computer-chronograph weight is judged (whether overweight), form the partial data of one-time detection.Computer software is the core of this device, process flow diagram is seen accompanying drawing 2, computing machine (13) receives rapidly accurately information and the data from LOAD CELLS, tire recognizer (2), infrared light curtain separation vessel (7,8), infrared light curtain controller (9), coil controller (12) and data acquisition unit (10), obtains the information such as axle weight, gross weight, vehicle, a type, the rate that transfinites, speed, acceleration of vehicle after machine (13) is handled as calculated.

Claims (3)

  1. Two table top road vehicle weight metering chargings of forming by weighing platform mechanism, LOAD CELLS, infrared light curtain, vehicle separator, sensor for tyre recognizing, telefault, control box, industrial control computer, pick-up unit transfinites, it is characterized in that: described weighing platform mechanism follows the car direction by two weighing platforms (3,4) and is composed in series, the workplace of weighing platform (3,4) is in same plane, the center line that weighing platform (3,4) follows the car direction is straight line, separate on mechanics between the weighing platform (3,4), closely link to each other between the weighing platform (3,4).
  2. 2. two table top road vehicle weight metering chargings according to claim 1, the pick-up unit that transfinites is characterized in that: weighing platform (3,4) should not surpass 1.1 meters in the full-size of direction of traffic, and the assembly clearance between the weighing platform (3,4) should be less than 20mm.
  3. 3. two table top road vehicle weight metering chargings according to claim 1, the pick-up unit that transfinites is characterized in that: described control box is made up of 1 map controller (12), tire recognizer (11), data acquisition unit (10), infrared light curtain controller (9).
CNU2005200805844U 2005-03-02 2005-03-02 Two table top detector for weight metering charging and over limit of highway vehicle Ceased CN2777516Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2005200805844U CN2777516Y (en) 2005-03-02 2005-03-02 Two table top detector for weight metering charging and over limit of highway vehicle

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Application Number Priority Date Filing Date Title
CNU2005200805844U CN2777516Y (en) 2005-03-02 2005-03-02 Two table top detector for weight metering charging and over limit of highway vehicle

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101858776A (en) * 2010-06-21 2010-10-13 江西众加利高科技有限公司 Embedded axle weighing and detecting dynamic-static integrated motor truck scale
CN101206769B (en) * 2006-12-22 2010-10-27 中国科学院沈阳自动化研究所 Method for detecting infrared vehicle separation signal and device thereof
CN102279040A (en) * 2011-07-20 2011-12-14 郑州恒科实业有限公司 Dynamic vehicle passing platform of double end embedded shaft metering device
CN102288267A (en) * 2011-05-09 2011-12-21 宝鸡四维衡器有限公司 Precise detecting method and device for number of automobile wheel axles used on automobile scale
CN102519565A (en) * 2011-12-13 2012-06-27 山西国强称重设备有限公司 Anti-cheating road vehicle unstopping weighing system with double weighing platforms
CN103398762A (en) * 2013-07-30 2013-11-20 山西国强科技发展有限责任公司 Non-full-length static scale extended complete vehicle weighing system device
CN106530425A (en) * 2016-10-31 2017-03-22 上海电机学院 Novel toll station dynamic weighing system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101206769B (en) * 2006-12-22 2010-10-27 中国科学院沈阳自动化研究所 Method for detecting infrared vehicle separation signal and device thereof
CN101858776A (en) * 2010-06-21 2010-10-13 江西众加利高科技有限公司 Embedded axle weighing and detecting dynamic-static integrated motor truck scale
CN101858776B (en) * 2010-06-21 2011-11-30 江西众加利高科技有限公司 Embedded axle weighing and detecting dynamic-static integrated motor truck scale
CN102288267A (en) * 2011-05-09 2011-12-21 宝鸡四维衡器有限公司 Precise detecting method and device for number of automobile wheel axles used on automobile scale
CN102279040A (en) * 2011-07-20 2011-12-14 郑州恒科实业有限公司 Dynamic vehicle passing platform of double end embedded shaft metering device
CN102519565A (en) * 2011-12-13 2012-06-27 山西国强称重设备有限公司 Anti-cheating road vehicle unstopping weighing system with double weighing platforms
CN103398762A (en) * 2013-07-30 2013-11-20 山西国强科技发展有限责任公司 Non-full-length static scale extended complete vehicle weighing system device
CN106530425A (en) * 2016-10-31 2017-03-22 上海电机学院 Novel toll station dynamic weighing system

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C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Shandong Delutai Metrological Technology Co.,Ltd.

Assignor: Zhang Shuguang

Contract record no.: 2013370000009

Denomination of utility model: Two table top detector for weight metering charging and over limit of highway vehicle

Granted publication date: 20060503

License type: Common License

Record date: 20130129

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Addressee: Kong Qingyue

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IW01 Full invalidation of patent right

Decision date of declaring invalidation: 20150324

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Granted publication date: 20060503