CN2771847Y - Drop-off grinding ball test machine - Google Patents
Drop-off grinding ball test machine Download PDFInfo
- Publication number
- CN2771847Y CN2771847Y CN 200520050507 CN200520050507U CN2771847Y CN 2771847 Y CN2771847 Y CN 2771847Y CN 200520050507 CN200520050507 CN 200520050507 CN 200520050507 U CN200520050507 U CN 200520050507U CN 2771847 Y CN2771847 Y CN 2771847Y
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- ball
- abrading
- drop
- grinding ball
- orbit
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Abstract
The utility model discloses a drop-off grinding ball test machine for testing anti-crushing and anti-impacting and anti-abrasion performances, which is suitable for grinding ball production enterprises, scientific study institutions of grinding ball performance study and high institutions. A tubular drop-off impacting device of the inner diameter is bigger than the inner diameter of the grinding ball is fixed to the upper part of a support base; the upper end of the device is connected with a receiving ball and a drop-off guide tube; the lower end of the device is fixedly connected with a running orbit of the grinding ball; a bucket elevator driven by a speed reducing motor is arranged at the right front part of the running orbit; a bucket at the lower part of the bucket conveyer is right connected with the left end of the running orbit; a timing baffle plate device which is automatically telescopic is arranged at the position of the interface; the baffle plate device ensures that only a ball enters the bucket of the bucket elevator along the running orbit in impacting; an electronic chronometer counter, a grinding ball crushing alarm device and a controller which are respectively used for recording crushing time of the grinding ball and drop-off times in ball crushing are arranged at the upper part of the running orbit. The utility model has the advantage of simple operation and has approximate work conditions with the grinding ball, and experimental data are relatively accurate.
Description
Technical field
The utility model relates to a kind of drop type abrading-ball testing machine that is used for anti-fragmentation of abrading-ball and impact wear resistance test.
Background technology
China controls dust annual the consumption more than 1,000,000 tons of total consumption of industry abrading-balls such as coal-grinding of gold, mine, building materials, cement, chemical industry, nuclear industry and aluminum feedstock and blast furnace.The scientific research institutions of abrading-ball manufacturing enterprise and abrading-ball performance study, institution of higher education often will carry out the abrading-ball test, the wear-resistant and antistripping and the crush resistance energy of test abrading-ball.But also be not used in the abrading-ball testing machine of test antistripping and crush resistance energy at present; And can only do some measuring mechanical properties and the test of simple polishing machine, as simulate tumbler test, MLD dynamic load wear test, ML-10 pin disc type disome wear test, but abrading-ball is the operating mode of falling, clashing into mostly in practical work process, often occur peeling off and broken ball situation, these wear tests remain in big gap with the abrading-ball operating mode of working under the greater impact operating mode, so test figure is relatively not too accurate, experimental enviroment is not so good, work efficiency is not high yet.
The utility model content
The purpose of this utility model provide a kind of simple to operate, with the abrading-ball operating mode is more approaching, test figure is relatively accurate, experimental enviroment good, efficient is high drop type abrading-ball testing machine.
The technical solution of the utility model is: an internal diameter is fallen the top that percussion device is fixed on supporting seat greater than the tubulose of abrading-ball approximately, this of device upper end connection is received and is fallen conduit, this device lower end is fixedly connected with the abrading-ball orbit, the dead ahead of orbit is equipped with a chapelet that is driven by reducing motor, the bucket of chapelet bottom and the left end of orbit just in time join, at this interface a timing automatic flexible baffle means is arranged, automatically telescopic baffle is to drive cylindrical gear by three-phase hybrid stepping motor to drive the bar gear again and realize having only a ball to enter in the bucket of chapelet along orbit with assurance by limit switch when clashing into.Abrading-ball by chapelet rise to be thrown into behind the certain altitude receive and the conduit that falls in and fall abrading-ball distribution bump in the percussion device with abrading-ball, reach the purpose of Automatic Cycle bump.Their controller of timing counter, milling ball breaking alarm device and control of drop number when above orbit, being provided with broken time of record abrading-ball circulation drop number and abrading-ball and fragmentation.
Described milling ball breaking alarm device is commercially available JSL-33x milling ball breaking alarm device.
Controller control milling ball breaking alarm device is that the image information of the detected abrading-ball of CCD solid state image sensor will be sent into microprocessor by modulus/digital-to-analog conversion (A/D) after the information processing, whether damaged by the microprocessor judges abrading-ball, if it is damaged, then pass through JSL-33X: audible-visual annunciator is reported to the police, and cut off the hoister power supply immediately, hoister is quit work.，
Described electronic timer and counter is a commercially available EP105 timing counter.
Controller is sent into microprocessor with the detected information of EP105 timing counter after by information processing, and shows on display CRT.
The utility model can be adjusted the hoisting depth of chapelet and the falling height of test ball as required, machine works is steady, simple to operate, with the abrading-ball operating mode more approaching, test figure is relatively accurate, experimental enviroment good, efficient is high, is applicable to scientific research institutions, the institution of higher education of abrading-ball manufacturing enterprise and abrading-ball performance study.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is abrading-ball orbit and control section synoptic diagram;
Fig. 3 is automatic telescopic baffle structural representation;
Fig. 4 is the controller architecture schematic diagram.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
Embodiment:
In conjunction with the accompanying drawings:
Present embodiment is that a supporting seat 1 is installed on the ground, the tubulose that is Φ 65 by an internal diameter falls the top that percussion device 2 is fixed on supporting seat 1, the upper end that abrading-ball falls percussion device 2 is that the receiving of Φ 65 and the conduit 3 that falls connect by web member and internal diameter, whereabouts conduit 3 is provided with a side door 12 of putting ball, install 2 ends and connecting firmly the abrading-ball orbit 10 that internal diameter is Φ 65, a chapelet 4 that is driven by reducing motor 5 has been installed in the dead ahead of abrading-ball orbit 10, on the present embodiment chapelet, lower shaft centre distance is 6500mm, the bucket 17 of chapelet bottom just in time joins with the left end of orbit, at this interface a timing automatic telescopic baffle 9 is arranged, automatically telescopic baffle 9 is to drive cylindrical gears 14 by three-phase hybrid stepping motor 13 to drive bar gear 15 again and realize by limit switch 16.Guarantee only to have a ball when bump, to enter in the bucket of chapelet along abrading-ball orbit 10 smoothly, abrading-ball 18 by chapelet drive be thrown into behind the certain altitude receive and the conduit 3 that falls in, and fall abrading-ball distribution bump in the percussion device 2 with abrading-ball that the lower end connects firmly, reach the purpose of Automatic Cycle bump.
A commercially available EP105 timing counter 6 and commercially available JSL-33x cracker warning device 8 are installed above abrading-ball orbit 10 and are controlled their controller 7.
In conjunction with Fig. 4:
Controller 7 is that the image information of the detected abrading-ball of CCD solid state image sensor is sent into microprocessor by modulus/digital-to-analog conversion A/D after with information processing, whether damaged by the microprocessor judges abrading-ball, if it is damaged, then report to the police by the JSL-33X audible-visual annunciator, and cut off the hoister power supply immediately, hoister is quit work.
The detected information of EP105 timing counter is sent into microprocessor after by information processing, and shows on display CRT.
During experiment; prepare 27 Φ 60 by test ball (weigh and carry out mark and record); in the abrading-ball orbit 10 of baffle plate 9 fronts, put into 4; open ball whereabouts conduit side door 12; put into 8 balls to percussion device from side door; close side door; connect the power supply of chapelet motor power and timing counter and cracker warning device and timing automatic telescopic baffle; at this moment manually in Lifting machine dipper, feed 15 balls respectively; the ball warp chapelet take to be thrown into behind the top receive and the conduit that falls in; and freely drop in the percussion device; static ball collides in the percussion device with falling; because the effect of impact; the ball that promotes in the orbit moves ahead along orbit; baffle plate is done stretching motion by certain time interval; guarantee only to have a ball when bump, to enter in the bucket of chapelet along the abrading-ball orbit smoothly; when abrading-ball passes through orbit; timing counter is counted automatically; if ball takes place broken in bump; broken ball appears; the cracker warning device is with sounding alarm and by controller automatic cut-off motor power supply; make the chapelet break-off; and controller is also controlled the time and the drop number of timing counter record cracker; because broken ball probability seldom; therefore the number of times of shutdown broken ball of removing and manual tip-in usually seldom; as there is not a cracker phenomenon; ball will circulate and fall; the experimenter looks the requirement of experiment may command and falls total degree, peels off situation from the broken ball situation fallen and when falling and weightlessly judges or the number of times of the anti-fragmentation of more different abrading-ball and the situation of anti impact wear-proof.Realize the wear-resistant and antistripping and the crush resistance energy of test abrading-ball.
Claims (4)
1. drop type abrading-ball testing machine, it is characterized in that an internal diameter falls the top that percussion device is fixed on supporting seat greater than the tubulose of abrading-ball approximately, device upper end connects one and receives and be provided with one and put the whereabouts conduit of ball side door, the device lower end is fixedly connected with orbit, the dead ahead of orbit is equipped with a chapelet that is driven by reducing motor, the bucket of chapelet bottom and the left end of orbit just in time join, at this interface a timing automatic telescopic baffle is arranged, the timing counter of drop number when above orbit, being provided with record abrading-ball Xun ring drop number and broken time of abrading-ball and fragmentation, milling ball breaking alarm device and their controller of control.
2. drop type abrading-ball testing machine according to claim 1 is characterized in that described automatic telescopic baffle is to drive cylindrical gear by three-phase hybrid stepping motor to drive the bar gear again and realize by limit switch.
3. drop type abrading-ball testing machine according to claim 1, it is characterized in that controller control milling ball breaking alarm device be image information with the detected abrading-ball of CCD solid state image sensor by modulus/digital-to-analog conversion (A/D) with sending into microprocessor after the information processing, report to the police by audible-visual annunciator.
4. drop type abrading-ball testing machine according to claim 1 is characterized in that controller sends into microprocessor with the detected information of timing counter after by information processing, and shows on display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520050507 CN2771847Y (en) | 2005-03-18 | 2005-03-18 | Drop-off grinding ball test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520050507 CN2771847Y (en) | 2005-03-18 | 2005-03-18 | Drop-off grinding ball test machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2771847Y true CN2771847Y (en) | 2006-04-12 |
Family
ID=36705638
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520050507 Expired - Fee Related CN2771847Y (en) | 2005-03-18 | 2005-03-18 | Drop-off grinding ball test machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2771847Y (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103323208A (en) * | 2013-06-26 | 2013-09-25 | 无锡明珠钢球有限公司 | Device used for steel ball drop and impact test |
| CN103323203A (en) * | 2013-06-26 | 2013-09-25 | 无锡明珠钢球有限公司 | Multi-pipeline steel ball falling test device |
| CN103335805A (en) * | 2013-06-26 | 2013-10-02 | 无锡明珠钢球有限公司 | H-shaped support type steel ball tester |
| CN103335810A (en) * | 2013-06-26 | 2013-10-02 | 无锡明珠钢球有限公司 | Two-way single-tube steel ball test device |
| CN103344401A (en) * | 2013-06-26 | 2013-10-09 | 无锡明珠钢球有限公司 | Bi-directional inclined-type steel ball rolling-down testing device |
| CN103353384A (en) * | 2013-06-26 | 2013-10-16 | 无锡明珠钢球有限公司 | Steel ball drop test apparatus convenient for assembly and disassembly |
| CN105547875A (en) * | 2016-01-29 | 2016-05-04 | 山东华民钢球股份有限公司 | Centrifugal grinding ball smashing tester |
| CN103335808B (en) * | 2013-06-26 | 2016-06-01 | 无锡明珠钢球有限公司 | A kind of steel ball test device with V shape whereabouts steel pipe |
| CN106989890A (en) * | 2017-05-25 | 2017-07-28 | 黄河科技学院 | A kind of mechanical shock test's equipment |
| CN107966261A (en) * | 2018-01-23 | 2018-04-27 | 钢诺新材料股份有限公司 | The horizontal abrading-ball collision tester of speed change |
| RU2759709C1 (en) * | 2020-12-20 | 2021-11-17 | Акционерное общество «ЕВРАЗ Нижнетагильский металлургический комбинат» (АО «ЕВРАЗ НТМК») | Method for testing grinding balls for impact resistance |
| CN115356229A (en) * | 2022-10-20 | 2022-11-18 | 清华大学 | Barrel material impact wear experiment device and experiment method |
-
2005
- 2005-03-18 CN CN 200520050507 patent/CN2771847Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103323208B (en) * | 2013-06-26 | 2015-11-18 | 无锡明珠钢球有限公司 | A kind of steel ball drop and collision test device |
| CN103323208A (en) * | 2013-06-26 | 2013-09-25 | 无锡明珠钢球有限公司 | Device used for steel ball drop and impact test |
| CN103335805A (en) * | 2013-06-26 | 2013-10-02 | 无锡明珠钢球有限公司 | H-shaped support type steel ball tester |
| CN103335810A (en) * | 2013-06-26 | 2013-10-02 | 无锡明珠钢球有限公司 | Two-way single-tube steel ball test device |
| CN103344401A (en) * | 2013-06-26 | 2013-10-09 | 无锡明珠钢球有限公司 | Bi-directional inclined-type steel ball rolling-down testing device |
| CN103353384A (en) * | 2013-06-26 | 2013-10-16 | 无锡明珠钢球有限公司 | Steel ball drop test apparatus convenient for assembly and disassembly |
| CN103323203A (en) * | 2013-06-26 | 2013-09-25 | 无锡明珠钢球有限公司 | Multi-pipeline steel ball falling test device |
| CN103335808B (en) * | 2013-06-26 | 2016-06-01 | 无锡明珠钢球有限公司 | A kind of steel ball test device with V shape whereabouts steel pipe |
| CN105547875B (en) * | 2016-01-29 | 2018-01-19 | 山东华民钢球股份有限公司 | Centrifuge abrading-ball breaking tester |
| CN105547875A (en) * | 2016-01-29 | 2016-05-04 | 山东华民钢球股份有限公司 | Centrifugal grinding ball smashing tester |
| CN106989890A (en) * | 2017-05-25 | 2017-07-28 | 黄河科技学院 | A kind of mechanical shock test's equipment |
| CN107966261A (en) * | 2018-01-23 | 2018-04-27 | 钢诺新材料股份有限公司 | The horizontal abrading-ball collision tester of speed change |
| RU2759709C1 (en) * | 2020-12-20 | 2021-11-17 | Акционерное общество «ЕВРАЗ Нижнетагильский металлургический комбинат» (АО «ЕВРАЗ НТМК») | Method for testing grinding balls for impact resistance |
| CN115356229A (en) * | 2022-10-20 | 2022-11-18 | 清华大学 | Barrel material impact wear experiment device and experiment method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |