CN2770904Y - Integral cross cutting roller with cross cutting blade protecting structure - Google Patents

Integral cross cutting roller with cross cutting blade protecting structure Download PDF

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Publication number
CN2770904Y
CN2770904Y CN 200420099137 CN200420099137U CN2770904Y CN 2770904 Y CN2770904 Y CN 2770904Y CN 200420099137 CN200420099137 CN 200420099137 CN 200420099137 U CN200420099137 U CN 200420099137U CN 2770904 Y CN2770904 Y CN 2770904Y
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CN
China
Prior art keywords
cutting
roller
die
protection portion
circumference surface
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Expired - Fee Related
Application number
CN 200420099137
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Chinese (zh)
Inventor
黄向明
陈伯陵
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QUANZHOU NDC SPRAY COATING SYSTEM FABRICATING CO Ltd
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QUANZHOU NDC SPRAY COATING SYSTEM FABRICATING CO Ltd
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Priority to CN 200420099137 priority Critical patent/CN2770904Y/en
Application granted granted Critical
Publication of CN2770904Y publication Critical patent/CN2770904Y/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to an integral die cutting roller with a protective structure for die cutting knives. A plurality of raised die cutting knives and raised first protective parts are formed on the external circumference surface of the roller, wherein the raised die cutting knives are uniformly distributed around the external circumference surface of the roller, and the raised first protective parts are symmetrically distributed on the external sides of the die cutting knives in an axial direction; the first protective parts and the die cutting knives are arranged in an opposite way and are uniformly distributed around the external circumference surface of the roller, and raised and annular second protective parts are symmetrically distributed on the external sides of the first protective parts in the axial direction. During cutting operation, the first protective parts and the second protective parts are all along supported on the external circumference surface of an anvil stick; as the axial clearance of the first protective parts is larger than the width of materials to cut, the utility model not only can bear impact load generated by cutting action but also does not affect the normal cutting of the die cutting knives, reduces damage caused by load fluctuation to blades, and performs the function of protecting the blades. The second protective parts perform the function of balance, insure the die cutting roller to run smoothly, and avoid impact generated by the swing of the roller to the die cutting knives. The utility model greatly extends the service life of each of the die cutting knives, and reduces use and maintenance cost.

Description

Monoblock type cross cutting roller with die-cutting rule protection structure
Technical field
The utility model relates to monoblock type cross cutting roller, especially has the monoblock type cross cutting roller of die-cutting rule protection structure.
Background technology
In existing pulley type die-cutting apparatus, generally have two upper and lower mould cutting rollers that are oppositely arranged.According to the needs of different product with different cutting forms (as crush-cutting, shearing), some is provided with die-cutting rule on two rollers, some only is smooth surface (or sheathed nylon bed course) on the outer circumference surface that is provided with die-cutting rule, another roller on the roller.The roller two ends are provided with bearing up and down, and roller is rotatably supported on the frame by bearing.Roller also is connected with gear respectively up and down, and the gear of roller is meshing with each other up and down, and one of them roller is connected with power set by transmission mechanism.Drive by power set, roller rotates together about making, and between the roller, the effect by roller is fixed a cutting tool just can cut out required form about work piece was sent into.Compare advantage such as have continuous running operation, production efficiency height, the cross cutting quality is good, grow cutter life, operate steadily, noise is low with the flat-crushing type die-cutting apparatus.
The cross cutting roller has two kinds of versions: combined type and monoblock type.The combined type roller, die-cutting rule by inlay, mode such as grafting, suit is fixedly arranged on roller surface, die-cutting rule is horizontally-arranged vertically generally, is usually used in transversely cutting, can't carry out slit shearing to material, can not cut out complicated shape.But because the cutter of combined die cutting roller is convenient to change, the working service cost is lower, so, in only need carrying out the simple operation of transversely cutting, some also have certain application.Monoblock type cross cutting roller, die-cutting rule be cutting edge equipment for grinding by special use directly processing is at roller surface, die-cutting rule generally has many groups and evenly distributes along the outer circumference surface of roller body.Die-cutting rule can require to make different shape according to moulding, both can carry out transversely cutting, also can carry out slit shearing, can cut out complicated shape, so be widely used in fields such as medical dressing, sanitary napkin, baby diaper, adhesive label, plastics, paper products.
But because monoblock type cross cutting roller generally adopts the roll extrusion cutting mode, its die-cutting rule has thin and sharp keen blade; than being easier to wearing and tearing, just need the die-cutting rule on the whole roller be ground operation and maintenance cost height behind the use certain hour; increase downtime, influenced production.Particularly have die-cutting rule horizontal, vertical, the declinate cutting sword, in each stage of rotating cutting, the impulsive force load that the each several part of die-cutting rule bears is inhomogeneous, causes integral body or local quick the wearing and tearing or damage easily.And because the restriction of factors such as mould-cutting precision, the die-cutting rule blade can only repeat to grind certain number of times, just has to afterwards scrap.So just seem quite important the service life of improving monoblock type cross cutting roller die-cutting rule.
Summary of the invention
The purpose of this utility model provides a kind of monoblock type cross cutting roller with die-cutting rule protection structure, can prolong the service life of die-cutting rule effectively.
For achieving the above object; the utility model adopts following technical scheme: the monoblock type cross cutting roller with die-cutting rule protection structure; on the roller outer circumference surface, be formed with the die-cutting rule of projection, it is characterized in that: the first protection portion that on the roller outer circumference surface, also has the projection that axially is symmetrically distributed in the die-cutting rule outside.
Described die-cutting rule have a plurality of and ring roller outer circumference surface uniform, the described first protection portion and the corresponding setting of described cross cutting power and to encircle the roller outer circumference surface uniform.
For rectangular or oblong products such as energy cross cutting sanitary napkin, medical band-aids; each die-cutting rule is by along the roller long sword of axially extended two parallel crosscuts and connect the closed ring that the short swords of two parallel rip cuttings of the long sword of two crosscuts end constitute, the described first protection portion and the short corresponding setting of sword of described rip cutting and to encircle the roller outer circumference surface uniform.
The longitudinal extension length of the short sword of the rip cutting of correspondence and the first protection portion is near equal, and the short sword of rip cutting adds that the lifting surface area of the first protection portion equates with the lifting surface area of the long sword of crosscut is approaching.
The second protection portion that on the roller outer circumference surface, also has the projection that axially is symmetrically distributed in the first protection portion outside.
The described second protection portion is parallel to the described first protection portion and ring roller outer circumference surface distributes.
In the shape by die-cutting device, the monoblock type cross cutting roller that the utility model provides is as the cutting rotor, the anvil rod that has bed course on outer circumference surface is pressed over, drive rotation by power set, and roller is applied certain pretightning force by pre-tightening mechanism, utilize the roll extrusion cutting to form product with required form.
Because the height of projection of the described first protection portion, the second protection portion equates with the height of projection of die-cutting rule, and two symmetrically arranged first its axial spacings of protection portion are cut material width greater than quilt, and the second protection portion is distributed in outside the first protection portion.Therefore, though set up first, second protection portion of projection on the roller outer circumference surface, first, second protection portion does not participate in can not influenced the operate as normal of die-cutting rule to cutting the cutting of material.
When the cross cutting roller carried out cutting operation, first, second protection portion was bearing on the anvil rod outer circumference surface all the time.Most of shock loading that cutting action produces is born by the described first protection portion, reduces the infringement to blade, plays the effect of protection blade.Balanced action plays in the described second protection portion, guarantees the running of cross cutting roller steadily, avoids the impact of roller swing to die-cutting rule.Therefore,, can prolong the service life of die-cutting rule greatly, reduce the operation and maintenance cost, produce good effect by first, second protection portion is set at the cross cutting roller.
Especially to having the die-cutting rule of complicated shape, for example have the short sword of long sword of crosscut and rip cutting, its protective effect is more remarkable.Because in the rotation cutting process, die-cutting rule begin to cut cut material, to material is cut off moulding and at last with cut in each stage that material separates, its lifting surface area constantly changes, the shock loading of being born also constantly changes.Even in the same stage of cutting process, because sword is long, tread is different, different blade lifting surface area differences, the shock loading of being born are also different.This shows that if do not take safeguard measure, die-cutting rule integral body or local pole are easily impaired.
When in the arranged outside of the short sword of rip cutting the first identical protection portion of longitudinal length, in each stage of cutting process, the first protection part has been carried on a shoulder pole most of shock loading, reduces the influence of load change to blade.Equate with the lifting surface area of the long sword of crosscut is approaching owing to the short sword of rip cutting adds the lifting surface area of the first protection portion simultaneously, thereby make the shock loading of bearing on short sword of rip cutting and the long sword of crosscut be tending towards even distribution.
In addition, consider that when cutting cut material and be sealed on the closed-loop of die-cutting rule, make sometimes to produce vacuum state in the closed-loop, cut material and stick on the die-cutting rule thereby cause.For preventing that above-mentioned phenomenon from taking place, in the middle of described closed-loop, be provided with steam vent, described steam vent is communicated with discharge duct, and described discharge duct is opened on outside the described closed-loop.
The monoblock type cross cutting roller that the utility model provides, each parts impacts, swings the infringement to the cross cutting blade in the time of reducing to cut, and prolongs the service life of cutter, reduces the operation and maintenance cost, and is respond well.
Description of drawings
Fig. 1 is the schematic diagram with monoblock type cross cutting roller of die-cutting rule protection structure.
Fig. 2 is the partial sectional view of Fig. 1.
Fig. 3 is the expansion schematic diagram of the die-cutting portion in the roller shown in Figure 1.
Fig. 4 is the A direction view along Fig. 1.
Fig. 5 is the partial enlarged drawing of B part among Fig. 2.
The specific embodiment
Referring to figs. 1 through Fig. 4, the monoblock type cross cutting roller with die-cutting rule protection structure that the utility model provides adopts the mould steel of extreme hardness to process.Roller comprises the thicker cylindrical die-cutting portion 11 that is positioned at its middle part, and all is formed with stage portion 13 at thin 12, two axial regions of axial region of its two ends formation, is used to install bearing.One of them axial region also has keyway 14, is used for being connected with travelling gear, and input drives power.
On die-cutting portion 11 outer circumference surfaces of roller, utilize special-purpose grinding to go out the die-cutting rule of projection, die-cutting rule have a plurality of and ring roller outer circumference surface uniform.Each die-cutting rule is by along the long sword 151 of roller axially extended two parallel crosscuts and connect the closed ring that the short swords 152 of two parallel rip cuttings of the long sword of two crosscuts end constitute, and the short sword 152 of rip cutting is curved.Be provided with a plurality of steam vents 153 in the middle of closed-loop, steam vent 153 is communicated with discharge duct 154, and discharge duct is opened on die-cutting portion 11 end faces.The blade cross section of die-cutting rule is as shown in Figure 5 triangular in shape, and its cutting mode is the crush-cutting formula.
The first protection portion 16 that on die-cutting portion 11 outer circumference surfaces of roller, also has the projection that axially is symmetrically distributed in the die-cutting rule outside.The first protection portion 16 and the short sword 152 corresponding settings of the rip cutting of die-cutting rule, promptly the short sword of each rip cutting 152 outsides are provided with the first protection portion 16, and a plurality of first protection portions 16 are around uniform formation first protection ring of roller outer circumference surface.The longitudinal extension length of the rip cutting weak point sword 152 of each first protection portion 16 and correspondence is near equating that each first protection portion 16 adds that the lifting surface area of corresponding rip cutting weak point sword 152 equates with the lifting surface area of the long sword 151 of crosscut is approaching.
The second protection portion 17 that on die-cutting portion 11 outer circumference surfaces of roller, also has the projection that axially is symmetrically distributed in the first protection portion, 16 outsides.The second protection portion 17 is parallel to the first protection portion 16, and it is surrounded on both ends, formation second protection ring of die-cutting portion 11 outer circumference surfaces.
Because the height of projection of the described first protection portion 16, the second protection portion 17 equates with the height of projection of die-cutting rule blade, and the two symmetrically arranged first protection portions, 16 its axial spacings are cut material width greater than quilt, and the second protection portion 17 is distributed in outside the first protection portion.Therefore, though set up first, second protection portion of projection on the roller outer circumference surface, first, second protection portion does not participate in can not influenced the operate as normal of die-cutting rule to cutting the cutting of material.
The monoblock type cross cutting roller that the utility model provides, be mainly used in the shape by die-cutting device of rectangular or oblong product such as sanitary napkin, medical band-aid, as the cutting rotor, the anvil rod that has bed course on outer circumference surface is pressed over, drive rotation by power set, and roller is applied certain pretightning force by pre-tightening mechanism, utilize the roll extrusion cutting to form product with required form.

Claims (10)

1, has the monoblock type cross cutting roller of die-cutting rule protection structure, on the roller outer circumference surface, be formed with protruding die-cutting rule, it is characterized in that: the first protection portion that on the roller outer circumference surface, also has the projection that axially is symmetrically distributed in the die-cutting rule outside.
2, monoblock type cross cutting roller according to claim 1 is characterized in that: described die-cutting rule have a plurality of and ring roller outer circumference surface uniform, the corresponding setting of the described first protection portion and to encircle the roller outer circumference surface uniform with described die-cutting rule.
3, monoblock type cross cutting roller according to claim 1 and 2; it is characterized in that: each die-cutting rule is by along the roller long sword of axially extended two parallel crosscuts and connect the closed ring that the short swords of two parallel rip cuttings of the long sword of two crosscuts end constitute, the described first protection portion and the short corresponding setting of sword of described rip cutting and to encircle the roller outer circumference surface uniform.
4, monoblock type cross cutting roller according to claim 3; it is characterized in that: the longitudinal extension length of the short sword of the rip cutting of correspondence and the first protection portion is near equal, and the short sword of rip cutting adds that the lifting surface area of the first protection portion equates with the lifting surface area of the long sword of crosscut is approaching.
5, monoblock type cross cutting roller according to claim 3 is characterized in that: be provided with steam vent in the middle of described closed-loop, described steam vent is communicated with discharge duct, and described discharge duct is opened on outside the described closed-loop.
6, monoblock type cross cutting roller according to claim 1 is characterized in that: the second protection portion that also has the projection that axially is symmetrically distributed in the first protection portion outside on the roller outer circumference surface.
7, monoblock type cross cutting roller according to claim 6 is characterized in that: the described second protection portion is parallel to the described first protection portion and ring roller outer circumference surface distributes.
8, monoblock type cross cutting roller according to claim 1 is characterized in that: the height of projection of the described first protection portion equates with the height of projection of die-cutting rule, and two symmetrically arranged first its axial spacings of protection portion are greater than being cut material width.
9, monoblock type cross cutting roller according to claim 6, it is characterized in that: the height of projection of the second protection portion equates with the height of projection of die-cutting rule.
10, monoblock type cross cutting roller according to claim 6, it is characterized in that: roller comprises the cylindrical die-cutting portion that is positioned at its middle part, and the axial region that forms at its two ends, two axial regions all are formed with bearings mounted stage portion, and one of them axial region also has the keyway that is connected with travelling gear.
CN 200420099137 2004-12-23 2004-12-23 Integral cross cutting roller with cross cutting blade protecting structure Expired - Fee Related CN2770904Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420099137 CN2770904Y (en) 2004-12-23 2004-12-23 Integral cross cutting roller with cross cutting blade protecting structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420099137 CN2770904Y (en) 2004-12-23 2004-12-23 Integral cross cutting roller with cross cutting blade protecting structure

Publications (1)

Publication Number Publication Date
CN2770904Y true CN2770904Y (en) 2006-04-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200420099137 Expired - Fee Related CN2770904Y (en) 2004-12-23 2004-12-23 Integral cross cutting roller with cross cutting blade protecting structure

Country Status (1)

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CN (1) CN2770904Y (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831865A (en) * 2014-03-04 2014-06-04 三明市普诺维机械有限公司 Umbrella cloth roller-cutting die and umbrella cloth die-cutting machine
CN104511934A (en) * 2014-12-19 2015-04-15 广东恒健制药有限公司 Band-aid rotary cutting device
CN105382873A (en) * 2015-12-26 2016-03-09 宁波市江北宏菱新兴绝缘材料有限公司 Glass fiber reinforcement ring winding cutting shaft
CN108772904A (en) * 2018-04-23 2018-11-09 重庆凯成科技有限公司 A kind of device for being die cut Mobile phone film

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831865A (en) * 2014-03-04 2014-06-04 三明市普诺维机械有限公司 Umbrella cloth roller-cutting die and umbrella cloth die-cutting machine
CN104511934A (en) * 2014-12-19 2015-04-15 广东恒健制药有限公司 Band-aid rotary cutting device
CN105382873A (en) * 2015-12-26 2016-03-09 宁波市江北宏菱新兴绝缘材料有限公司 Glass fiber reinforcement ring winding cutting shaft
CN105382873B (en) * 2015-12-26 2017-08-08 宁波市江北宏菱新兴绝缘材料有限公司 Glass reinforcing ring winds cutting axis
CN108772904A (en) * 2018-04-23 2018-11-09 重庆凯成科技有限公司 A kind of device for being die cut Mobile phone film

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C19 Lapse of patent right due to non-payment of the annual fee
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