CN2749603Y - Steel-core-aluminium forming casting machine - Google Patents
Steel-core-aluminium forming casting machine Download PDFInfo
- Publication number
- CN2749603Y CN2749603Y CN 200420010875 CN200420010875U CN2749603Y CN 2749603 Y CN2749603 Y CN 2749603Y CN 200420010875 CN200420010875 CN 200420010875 CN 200420010875 U CN200420010875 U CN 200420010875U CN 2749603 Y CN2749603 Y CN 2749603Y
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- CN
- China
- Prior art keywords
- chain
- steel core
- sprocket wheel
- automaton
- assembly
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- Expired - Lifetime
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Abstract
The utility model discloses a steel core aluminium forming casting machine which comprises a machine frame assembly, an automatic baiting assembly, an air distributing mechanism, a granule feeding assembly, a middle temperature automatic control device, a baiting automatic control device, an air station automatic control device and an electric control cabinet, wherein the frame assembly comprises a machine seat and a dynamic force mechanism which comprises a motor, a speed reducer, a left combined half mold and a right combined half mold; each combined half mold is composed of a chain wheel and a chain; the chain wheels are connected with the speed reducer; the outer end surface of each chain is provided with an inwards concave semicircular mold; a cooling mechanism is arranged under the two combined half molds; the automatic baiting assembly comprises an air cylinder, a water opening and a plug bar; the air cylinder is connected with the plug bar by a connecting rod; the lower end of the plug bar is inserted and matched with the water opening; the granule feeding mechanism comprises chain wheels and chains; the outer end surface of each chain is provided with an inwards concave semicircular mold; the chain wheels of the granule feeding mechanism is connected with the dynamic force mechanism. The machine is mainly used for the semiautomatic casting and forming production of steel core aluminium, adopts an electromechanical integration design principle, has a unique structure of the dynamic force mechanism and an electrical system which are combined and can realize the semiautomatic casting production of steel core aluminium.
Description
Technical field
The utility model relates to a kind of casting equipment of little aluminium ingot, especially a kind of steel core aluminium shaping casting machine.
Background technology
At present, the casting method of little aluminium ingot all is manually-operated, single-piece production, labour intensity is big, and the product quality error is big, can't produce that the weight that needs on the market is little, the demanding product of error precision, very fast because of the cooling velocity of aluminium water, the injection length of steel core too early or to spend evening all not all right.Production single products in the past, mould simply can not form streamline, want to build up continuous productive process, will solve continuously shaped, the release problems of product.By network inquiry, also do not produce the production equipment of steel core aluminium product in the market.
The utility model content
The purpose of this utility model provides a kind of steel core aluminium shaping casting machine that can satisfy the continuous production requirement of steel core aluminium.
The technical solution of the utility model is: a kind of steel core aluminium shaping casting machine, comprise main frame and controlling organization, and main frame comprises: support assembly, automatic blanking assembly, a valve actuating mechanism and a following mechanism; Controlling organization comprises: middle insulation degree automaton, blanking automaton, gas station automaton, electrical control cabinet; Support assembly comprises support and actuating unit, actuating unit comprise motor, reductor and about two combination half modules, each combination half module is made up of sprocket wheel and chain, sprocket wheel connects with reductor, is provided with indent semicircle mould on the outer face of every pitch chain bar; Below two combination half modules, be provided with cooling body; The automatic blanking assembly comprises cylinder, the mouth of a river and stopper, and cylinder connects with stopper by connecting rod, stopper lower end and mouth of a river inserting; Following mechanism comprises sprocket wheel and chain, is provided with indent semicircle mould on the outer face of every pitch chain bar, and sprocket wheel connects with actuating unit.
In technique scheme, for solving the problem that steel core and aluminium water merge, electrical heating, automatic temperature control system have been adopted, the aluminium coolant-temperature gage is controlled between 700-720 ℃, aluminium water injection molding time and the time requirement of steel core injection molding are very strict, early, aluminium water Bao Buyan steel core, in evening, steel core advances less than in the aluminium water, has designed for this reason and has utilized cylinder to drive mechanical device, automatic blanking and the synchronous automechanism of mould by optoelectronic switch control, utilize sprocket wheel, chain, drive mold halves by reductor and move continuously, finished moulding, cooling, the demoulding of product.
Advantage of the present utility model:
This machine is mainly used in the semi-automation production of steel core aluminium cast molding, adopts the Electromechanical Design principle, has unique actuating unit and the structure that electrical system merges mutually, can realize the semi-automation production of steel core aluminium casting.
After this novel device put into production, output was 3 tons by 0.5 ton of original lifting, and output has improved 6 times, has reduced working strength of workers, has improved product quality.
Description of drawings
Fig. 1 is the utility model structural front view
Fig. 2 is the utility model structure vertical view
The specific embodiment
The utility model structure is as shown in Figure 1 and Figure 2: comprise main frame and electrical equipment control mechanism 30, main frame comprises: support assembly, automatic blanking assembly, a valve actuating mechanism and a following mechanism; Controlling organization comprises: middle insulation degree automaton, blanking automaton, gas station automaton, electrical control cabinet; Support assembly comprises support 1 and actuating unit, actuating unit comprise motor 2, reductor 3, gap bridge parts 4, worm reduction gear 5 and about two combination half modules, each combination half module is made up of sprocket wheel 6 and chain 16, sprocket wheel 6 connects with reductor 3, is provided with indent semicircle mould 9 on the outer face of every pitch chain bar; Below two combination half modules, be provided with cooling body 15; Automatic blanking assembly 11 comprises cylinder 17, the mouth of a river 18 and stopper 14, and cylinder 17 connects with stopper 14 by connecting rod, stopper lower end and the mouth of a river 18 insertings; Following mechanism 8 comprises sprocket wheel 19 and chain 20, is provided with indent semicircle mould 9-1 on the outer face of every pitch chain bar 20, and sprocket wheel 19 connects with actuating unit.Middle insulation degree automaton comprises liquid bag 12, electric heater unit 21 and thermostat 22, in the bottom of liquid bag the fluid mouth of a river 18 is arranged.
One, support assembly:
Product mold is installed on the shelf by the channel-section steel assembly welding, the cooling body 15 that cooling water channel is formed is housed on the support 1, power is by reductor 3, sprocket wheel 6, chain 16, drive fastens the mould of forming the back by two indent semicircle moulds 9 and does periodic operation, finishes cast molding, cooling, the demoulding of product.
Two, automatic blanking (aluminium) assembly:
When main frame works well, middle bag temperature reaches 720 ℃, when air gauge pressure reaches 0.7mpa, by the signal panels of timing mechanism 10, the signal of telecommunication that optoelectronic switch produces, pass to magnetic valve 27, magnetic valve 27 is opened, and cylinder 17 actions drive automatic blanking parts 11, the action of stopper parts 14 adjusting devices, special stopper 14 is moved up and down, realize closing and opening of the stopper 14 and the mouth of a river 18, guarantee the timing of aluminium liquid, quantitative automatic supply.
3, air distribution system:
Stable air pressure makes the cylinder action by the air pump in the valve actuating mechanism 23 by air reservoir 24, voltage-stablizer 25, water filter, pressure regulator valve 26, magnetic valve 27, oil sprayer 28 and pipeline.
Install and test run:
Main frame has been debugged when dispatching from the factory normally, can be directly installed on the ground, connects pipeline, electric wiring, voltage-stablizer, pressure regulator valve, optoelectronic switch by installation diagram, electric control theory figure.Main frame is when levelling; demoulding end is lower than continuous casting end 3-5mm; each reductor lubricating oil of annotating in accordance with regulations, all rotary parts 30# machine oil of annotating in accordance with regulations, calcareous grease lubrication; the start dry run; bag is dried by the fire in the heating of insulation bag, adjusts the following mechanism position of blanking, when the feed liquid face wraps 2/3 place to insulation; open automatic blanking mechanism, press product requirement and adjust blanking time, a following time.
Casting machine operation principle and job step
The electrical equipment control of closing power switch QF1 cashier's office in a shop; QF2; QF3; QF4 power supply indicator HL1 bright (redness); rotational voltage phase-change switch VL2; after the observation three-phase voltage is normal; press SB2; start air compressor machine; air compressor machine relay indicating light HL2 bright (green); (press SB1 when stopping; HL2 extinguishes) while rotary monitoring switch SA; bag heater controller XMTA work in making; central bag temperature reaches 720 ℃; when air gauge pressure reaches 0.7mpa; press SB6 and start the Frequency Converter Control contactor; HL4 (green) relay indicating light is bright; press the start key on the Frequency Converter Control panel again; start main frame; after being transferred to suitable rotating speed; the HK24V power supply closes; after optoelectronic switch receives the signal of telecommunication, pass to vapour road control magnetic valve 27, magnetic valve 27 is opened; 17 actions of blanking cylinder; drive stopper 14 and move upward, open the mouth of a river 18, in the mould that aluminium liquid is formed after the mouth of a river flows into by two indent semicircle moulds, 9 fastenings; when reaching a certain amount of; cylinder 17 is descending, drives stopper 14 and closes the mouth of a river 18, after mould moves a segment distance; following mechanism 8 is under the drive of main frame chain; following grain mould pushes abrasive grit in the mould aluminium liquid, and at the same time, optoelectronic switch moves once more; magnetic valve is opened and is repeated technological action last time, and equipment begins to work continuously.Product is after water quench, and when moving to the main frame afterbody, mould is opened automatically, and product enters packaging system automatically.
Claims (2)
1, a kind of steel core aluminium shaping casting machine comprises main frame and controlling organization, and main frame comprises: support assembly, automatic blanking assembly, a valve actuating mechanism and a following mechanism; Controlling organization comprises: middle insulation degree automaton, blanking automaton, gas station automaton, electrical control cabinet; It is characterized in that: support assembly comprises support and actuating unit, actuating unit comprise motor, reductor and about two combination half modules, each combination half module is made up of sprocket wheel and chain, and sprocket wheel connects with reductor, is provided with indent semicircle mould on the outer face of every pitch chain bar; Below two combination half modules, be provided with cooling body; The automatic blanking assembly comprises cylinder, the mouth of a river and stopper, and cylinder connects with stopper by connecting rod, stopper lower end and mouth of a river inserting; Following mechanism comprises sprocket wheel and chain, is provided with indent semicircle mould on the outer face of every pitch chain bar, and sprocket wheel connects with actuating unit.
2, steel core aluminium shaping casting machine according to claim 1, it is characterized in that: middle insulation degree automaton comprises liquid bag, electric heater unit and thermostat, in the bottom of liquid bag the fluid mouth of a river is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420010875 CN2749603Y (en) | 2004-05-25 | 2004-05-25 | Steel-core-aluminium forming casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420010875 CN2749603Y (en) | 2004-05-25 | 2004-05-25 | Steel-core-aluminium forming casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2749603Y true CN2749603Y (en) | 2006-01-04 |
Family
ID=35822999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420010875 Expired - Lifetime CN2749603Y (en) | 2004-05-25 | 2004-05-25 | Steel-core-aluminium forming casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2749603Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101596588A (en) * | 2009-06-30 | 2009-12-09 | 河南省西保冶材集团有限公司 | A kind of production equipment of steel sand aluminium |
| CN101596589B (en) * | 2009-06-30 | 2011-11-23 | 河南省西保冶材集团有限公司 | Production method of steel shot aluminum |
-
2004
- 2004-05-25 CN CN 200420010875 patent/CN2749603Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101596588A (en) * | 2009-06-30 | 2009-12-09 | 河南省西保冶材集团有限公司 | A kind of production equipment of steel sand aluminium |
| CN101596589B (en) * | 2009-06-30 | 2011-11-23 | 河南省西保冶材集团有限公司 | Production method of steel shot aluminum |
| CN101596588B (en) * | 2009-06-30 | 2013-10-09 | 河南省西保冶材集团有限公司 | Production equipment of steel shot aluminum |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20140525 Granted publication date: 20060104 |