CN2734463Y - Automobile door interior decoration plate vacuum adsorption and forming device - Google Patents
Automobile door interior decoration plate vacuum adsorption and forming device Download PDFInfo
- Publication number
- CN2734463Y CN2734463Y CN 200420022107 CN200420022107U CN2734463Y CN 2734463 Y CN2734463 Y CN 2734463Y CN 200420022107 CN200420022107 CN 200420022107 CN 200420022107 U CN200420022107 U CN 200420022107U CN 2734463 Y CN2734463 Y CN 2734463Y
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- vacuum
- adsorption
- decoration plate
- automobile door
- product
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- Expired - Fee Related
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- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The utility model is used for the improvement of an automobile door interior decoration plate vacuum adsorption and forming device, adopting air groove on the surface to increase the adsorption force and adopting the PLC supervisory system realizing whole-course cyclic supervision with base plate temperature, surface temperature, vacuum pressure, dwell and cool pressure time, adsorption time and glue-spreading dose, etc.'in the product and the processing mold. The utility model utilizes vacuum to get through the base plate and the adsorption mold which is made of aluminum alloy material and is provided with a hole at the position corresponding to the hole on the surface of the base plate and a cooling water pipe with water of 5 to 10 degree centigrades flowing through at the bottom. The utility model solves the phenomenon that the door interior decoration plate designed in a new profile structure that a turning angle approaching to 90 degrees is at the fringe of the product, a turning angle of approaching to 90 degrees exists in the production process, and gas holes and crinkles appear on the product after srectangle plane adsorption, making the qualification rate of the products in the same process above 99 percent, furthermore, providing reliable technology guarantee for the development of new products.
Description
Technical field:
The utility model belongs to the vacuum adsorption molding technical field, specifically is meant a kind of improvement that is used for automobile door internal decoration plate vacuum adsorption molding device.
Background technology:
Along with developing rapidly of Domestic Automotive Industry, the demand that is fit to the automotive trim goods of various dissimilar and class increases day by day.But the automotive trim of present China industry weak foundation, product variety is few, and ability to provide the auxiliary items is poor, is difficult to satisfy the developing of automobile industry requirement.
As the important production method of automotive upholstery, with ABS plastic do substrate and artificial leather etc. do the automotive trim panel vacuum forming processing of epidermis coating or masked material be wherein an important step.In process of production, when pore and wrinkling appearred in product, traditional way generally all adopted the method for setting up electrical heating wire at the back back side of vacuum mold both at home and abroad.But special a kind of by new profile structure---product edge has in the door internal decoration plate process of producing product near 90 corner design of spending, discovery is at its corner near 90 degree, product after the right-angle plane absorption has pore and wrinkling, the problem of this vacuum suction technology, not only become the key of producing, also become " road blocking tiger " of new product view.
Summary of the invention:
A kind of automobile door internal decoration plate vacuum adsorption molding of the utility model device, purpose are to overcome the deficiency that prior art exists, and the solution thinking that proposes: at product and mould " epidermis utilization air drain increases absorption affinity ".It is bonding under certain pressure with substrate and artificial leather promptly to utilize vacuum to pass through at the aperture on the substrate.Strengthening its bonding force simultaneously, by control system " substrate temperature, skin temperature, vacuum pressure, pressurize cold pressing time, adsorption time and spray glue consumption etc. " realized omnidistance circularly monitoring, to improve the degree of controllability of technology.
The technical solution of the utility model:
A kind of automobile door internal decoration plate vacuum adsorption molding device, by cooling system 1, vacuum system 2, control system 3 and vacuum forming platform 4 and jacking system are formed, and the absorption mould 5 that has aperture 6 with substrate surface aperture corresponding site and be equipped with the cooling water pipe of 5～10 ℃ of water temperatures of flowing through in the bottom is installed on its vacuum forming platform 4.And following measure is taked in cooperation:
1, be the aperture of 0.5～1.5mm at ABS plastic substrate surface processing diameter, pitch of holes is 10～20mm, with increase vacuum suction intensity,
2, the absorption mould is made by original epoxide resin material, changes into adopting aluminum alloy materials to make.Having aperture with the corresponding position of substrate surface aperture, and the product after mold bottom is equipped with cooling water pipe to make absorption and mould cool off under 5～10 ℃ water temperature condition in the shortest time, quicken gluing hardening time, strengthen gluing adhesive strength.
3, strengthen the control of key process parameter, utilization PLC monitoring system realizes that " substrate temperature, skin temperature, vacuum pressure, pressurize cold pressing time, adsorption time and spray glue consumption etc. " realizes omnidistance circularly monitoring.
After having realized above-mentioned a series of corrective measure and having obtained checking, make the product of production arrive more than 99% in the qualification rate of same operation.This has not only improved the qualification rate of product vacuum forming, and provides the reliable technique assurance for new product development.
Description of drawings:
Fig. 1 is the utility model automobile door internal decoration plate vacuum adsorption molding device block diagram.
Fig. 2 is the utility model automobile door internal decoration plate vacuum adsorption molding device mould structural representation.
Title explanation in the accompanying drawing: 1: cooling system; 2: vacuum system; 3: control system; 4: vacuum forming platform and jacking system thereof; 5: the absorption mould; 6: aperture (in accompanying drawing 2, drawing the part that hatching is arranged).
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is further described explanation:
A kind of automobile door internal decoration plate vacuum adsorption molding device, by cooling system 1, vacuum system 2, control system 3 and vacuum forming platform 4 and jacking system thereof are formed, and the absorption mould 5 that has aperture with substrate surface aperture corresponding site and be equipped with the cooling water pipe of 5～10 ℃ of water temperatures of flowing through in the bottom is installed on its vacuum forming platform 4.To utilize vacuum to pass through that substrate and artificial leather is bonding under certain pressure at the aperture on substrate and the mould 6.
Wherein, original epoxide resin material is made, changed into the same diameter with substrate surface is arranged on the absorption mould 5 that adopts aluminum alloy materials to make is the aperture of 0.5～1.5mm (drawing the part that hatching is arranged in accompanying drawing 2), the spacing in hole is 10～20mm.
In sum, enforcement of the present utility model, not only having solved a kind of by new surface structure---product edge has near there being its corners near 90 degree in the door internal decoration plate process of producing product of the corner design of 90 degree, product after the right-angle plane absorption has pore and wrinkling phenomenon, the product that makes production arrives more than 99% in the qualification rate of same operation, and provides the reliable technique assurance for new product development.
Claims (3)
1. automobile door internal decoration plate vacuum adsorption molding device, by cooling system (1), vacuum system (2), control system (3) and vacuum forming platform (4) and jacking system thereof are formed, and it is characterized in that being equipped with on the vacuum forming platform (4) the absorption mould (5) that has aperture (6) with substrate surface aperture corresponding site and be equipped with the cooling water pipe of 5～10 ℃ of water temperatures of flowing through in the bottom.
2. automobile door internal decoration plate vacuum adsorption molding device as claimed in claim 1, on the absorption mould (5) that it is characterized in that adopting aluminum alloy materials to make the same diameter with substrate surface being arranged is the aperture of 0.5～1.5mm (6), the spacing in hole is 10～20mm.
3. automobile door internal decoration plate vacuum adsorption molding device as claimed in claim 1, it is characterized in that control system (3) adopts and to have substrate temperature, skin temperature, vacuum pressure and pressurize cold pressing time, adsorption time and spray glue consumption, realizes the PLC monitoring system of omnidistance circularly monitoring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420022107 CN2734463Y (en) | 2004-04-22 | 2004-04-22 | Automobile door interior decoration plate vacuum adsorption and forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420022107 CN2734463Y (en) | 2004-04-22 | 2004-04-22 | Automobile door interior decoration plate vacuum adsorption and forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2734463Y true CN2734463Y (en) | 2005-10-19 |
Family
ID=35264345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420022107 Expired - Fee Related CN2734463Y (en) | 2004-04-22 | 2004-04-22 | Automobile door interior decoration plate vacuum adsorption and forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2734463Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913285A (en) * | 2010-07-30 | 2010-12-15 | 大卫·毕博 | The extrusion apparatus and the method that are used for laminating flexible material |
| CN1955435B (en) * | 2005-10-25 | 2011-08-31 | 浙江吉利汽车研究院有限公司 | Internal decorative plate of economical car door |
| CN109203446A (en) * | 2018-11-07 | 2019-01-15 | 浙江利民实业集团有限公司 | A kind of compact double-station automobile interior decoration coating machine and its processing method |
| CN109203447A (en) * | 2018-11-07 | 2019-01-15 | 浙江利民实业集团有限公司 | A kind of flexibility compact-type automobile interior trim coating assembly line and its production method |
-
2004
- 2004-04-22 CN CN 200420022107 patent/CN2734463Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1955435B (en) * | 2005-10-25 | 2011-08-31 | 浙江吉利汽车研究院有限公司 | Internal decorative plate of economical car door |
| CN101913285A (en) * | 2010-07-30 | 2010-12-15 | 大卫·毕博 | The extrusion apparatus and the method that are used for laminating flexible material |
| CN109203446A (en) * | 2018-11-07 | 2019-01-15 | 浙江利民实业集团有限公司 | A kind of compact double-station automobile interior decoration coating machine and its processing method |
| CN109203447A (en) * | 2018-11-07 | 2019-01-15 | 浙江利民实业集团有限公司 | A kind of flexibility compact-type automobile interior trim coating assembly line and its production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20051019 Termination date: 20120422 |