Two frame inclined gang saw makita 4100NHs
Technical field
The utility model relates to a kind of stones processing appts, a kind of specifically two frame inclined gang saw makita 4100NHs of energy cutting ultra thin type stone material.
Technical background
Existing general stone machining equipment mainly contains circular saw, sand saw, shiftable frame buck saw and wire saw, wherein, circular saw has the advantages that speed is fast, can cut thin plate, but because it is coiled the influence of saw size, can not cut big sheet material, and the breakage rate height of cutting thin plate, the deficiency that number of sections is limited, production efficiency is low; The sand saw is mainly used in the big flag material of cutting, the production efficiency height, but it can not cut the slim sheet material in the 8mm, and cutter consumption is big, the cost height; The translational frame machine is mainly used in the big plate of cutting, and efficient is low, power consumption is big, can not cut thin plate, and weak heat-dissipating, and the cutter loss is big, and cutter easily comes off, and being embedded in influences cutting effect in the stone material; In sum, existing these cutter sweeps exist all that energy consumption is big, volume is big and can not cut thin plate or cut the high defective of thin plate breakage rate.
In order to give full play to the decorative effect of stone materials such as marble, granite, and save and rationally utilize to greatest extent non-renewable valuable rock material resource, modern architecture is decorated the demand and day sharp increase to the ultra-thin stone of thickness in 3-8mm, therefore, efficient, the low consumption of development and can cut slim and ultra-thin stone is the needs of market development.
" with the ultrathin sheet cutting machine of a plurality of diamond band saws " such as day the present invention, the principal character of this machine is the periphery certain intervals multi-layer configuration roller group at two large-scale sliding belt wheels, and respectively on the roller group tension force band-saw diamond is set, regulate the interval that each diamond is cut tool by speeder, make it place cutting at a high speed.The advantage of this machine is disposablely to cut out some blocks of slim sheet materials, improves the working (machining) efficiency several times; Owing to specific baffle plate is arranged in cutting groove, after cutting process or cutting, can prevent the thin plate breakage.Its suitable cut lengths is the square stock of 2m, and the thickness of cuts sheet material can reach 5mm.(selecting from " external processing of stone technology and equipment patent " literary composition in the third phase in 2002 " stone material " magazine) its shortcoming is: this machine roller group is provided with tensioner, but in actual cutting process, be difficult to reach designing requirement, and efficient is low, the stone material breakage rate high and power consumption.
And for example Chinese patent " vertical stone material buck saw " (patent No. 00219810) provides a kind of buck saw that is used for the stone material cutting processing, it comprises the main motor that is installed on the frame and by main motor-driven flywheel, on the wheel shaft of flywheel bent axle is housed, the two ends of connecting rod are hinged with bent axle and saw frame respectively, described saw frame is provided with horizontal by the inclination angle and is hinged on centering block, the centering block two ends are hinged with front roll bar and back fork respectively, and front roll bar and back fork are all hinged on frame.Bent axle on the above-mentioned flywheel, connecting rod and hinged with it saw frame are formed crank-connecting rod power drive mechanism; Hinged centering block, form line reciprocator with hinged front roll bar of centering block and back fork in saw frame.Above-mentioned patent is owing to the saw frame of saw blade is provided with horizontal by the inclination angle, when formation has the buhl saw cutting building stones of vertical saw frame, the interior sawdust of cutting groove falls automatically under the effect of gravity and removes, the reciprocating motion of saw blade in non-horizontal surface and the percussion of cooling water drop in addition, strengthened the removing effect of sawdust, made that the saw blade cutting is smooth and easy, the cutting resistance is little, energy consumption is low, and guarantees high-quality cutting.But in use still come with some shortcomings: because building stones will be done the cutting feed motion with certain speed, promptly building stones still will be done relative motion with saw blade, influence machining accuracy, especially process superthin stone; And because the instability in moving, the breakage of stone material is also unavoidable; Moreover, the single frame unit, and its line reciprocator pendulum distance of being made up of centering block, front roll bar and back fork is long, and energy consumption is big.
Summary of the invention
The technical problems to be solved in the utility model provides that a kind of arm of force is short, cutting speed is high, good stability, lumber recovery height and energy consumption are little can the cutting ultra thin stone material two frame inclined gang saw makita 4100NHs.
The technical scheme that the utility model solves the problems of the technologies described above is: a kind of pair of frame inclined stone material gang saw cutting machine, comprise frame, gang saw formula cutter sweep, the power set and the boom truck of can walking, described frame is two frame frameworks, framework is horizontal by the oblique angle, be separately installed with gang saw formula cutter sweep in two frameworks, be respectively arranged with power ramp on two frameworks, power set are installed on the power ramp of two frameworks, the connecting rod of power set by its two ends respectively be installed in two gang saw formula cutter sweeps in the framework and be connected, also be respectively arranged with the lowering or hoisting gear that control gang saw formula cutter sweep is done feed motion on two frameworks; Workbench on the boom truck is liftable.Returning apparatus has cooling device on the described gang saw formula cutter sweep.
The described boom truck of walking is the rail mounted boom truck of can walking, by the hydraulic cylinder of body frame, the support that is contained in liftable workbench on the body frame, support table, control worktable lifting, and the walking actuating unit form, under the body frame wheel is housed, actuating unit is contained in body frame one side, and actuating unit is connected with wheel.
The workbench of described boom truck is provided with waste feed collet and tightly installs; The wheel position is provided with lock rail device.
Two frameworks of described frame respectively by the left and right sides knife rest column that gang saw formula cutter sweep is installed, install power set central post, be contained in all side beam in the middle of the knife rest column of the left and right sides, between left knife rest column and the central post and the crossbeam that is contained between left knife rest column and left knife rest column, right knife rest column and right knife rest column, central post and the central post form; Central post is provided with power ramp, is provided with the knife rest slideway in the knife rest column of the left and right sides, the screw mandrel that connects lowering or hoisting gear is housed in the slideway and is enclosed within screw pair moving up and down on the screw mandrel.
Described gang saw formula cutter sweep is made up of front and back frame, frame, major axis, saw blade, Connection Block and knife rest bearing pin; Front and back frame and frame are formed the knife saw frame, and on the frame, the knife rest bearing pin was by on the Connection Block dress former frame before and after saw blade was contained in; Major axis is contained on the frame of both sides, and its two ends protrude in saw frame, and the major axis two ends are fixedly mounted on the screw pair on two frameworks of frame.
Automatic adjustment dress cutter hold down gag is equipped with at the two ends of described major axis.
Described power set are by motor, form with braked wheel, brake, half-coupling, bearing block, eccentric wheel and eccentric shaft that motor two ends output shaft is connected in turn, and above-mentioned parts are installed on the power ramp; Eccentric shaft is connected with connecting rod, and connecting rod connects gang saw formula cutter sweep by the knife rest bearing pin.
Described lowering or hoisting gear is the sprocket-type transmission device, is made up of motor, decelerator, sprocket wheel and roller chain, and the screw mandrel on the two frames of sprocket wheel and frame is connected.
Described boom truck power walking mechanism is a gear drive.
The utility model is a kind of novel structure; plant equipment with high-speed cutting stone material; but but it changes over saw blade the multi-functional sawing gang saw of not only inclined cutting but also flat cutting stone material from single translation cutting or perpendicular cuts stone material form; its utilization one way cutting return is incision principle not; solved in cutting process, the come off problem of spark and thick quartz particles frictional force of saw blade; successfully stone material is cut; owing to adopt novel inclined cutting mode; make full use of the potential energy of water; successfully solved saw blade and stone material heat dissipation problem in cutting; diamond cutter is played protective effect, improved the service life of cutter.Simultaneously, the utilization principle of moment balance, two cutter frameworks are connected on the knife rest power set, two blocks of stone materials are cut respectively, and the knife rest power set move with cutting tool, the arm of force is short, improved the utilization of main motor current effectively, thereby grid electricity fee cost is greatly descended, compare decline 80% with the circular saw of same power, compare decline 90% with the paper money saw, compare decline 70% with the shiftable frame buck saw, compare with bead rope sawing machine and to descend 90%, because the inclined cutting stone material is the one way cutting, it is good not only to make this machine arrange the aggregate chips ability in cutting process, good cooling results, and can adapt to the characteristic of diamond cutter, and the cutter head life-span is greatly improved, cutter head cost (every cutting 1m) descends 60% than circular saw, descend 80% than the sandstone saw, descend 40% than shiftable frame buck saw, descend 90%, descend 20% than the paired framework of manying perpendicular cuts diamond gang saw than wire saw.Simultaneously, because waste material begins cutting from two, each framework only is responsible for waste material of cutting, make the saw frame structural requirement very high, the saw blade good toughness, the intensity height, the matrix percentage elongation is little, deviation is little, every in addition breast bench has two frameworks, and maximum 162 saw blades are housed in each framework, and the drilling depth that every saw blade need be finished is few, the possibility of saw blade distortion is just little, the dimensional accuracy of processing of stone is greatly improved, and can also design saw blade thinner, and making diamond first watch, thin (cutter head thickness is 1,5--3MM), thereby obtain unprecedented waste material utilization rate and single machine yield, compare output with the circular saw machine of equal-wattage and improve 500-600%, compare with the sand saw and improve output 400-500%, compare with the translational frame saw and improve output 300-500%, compare raising output 400-600% with beading rope machine, compare with paired many frameworks perpendicular cuts diamond gang saw and improve output 150-200%.Simultaneously, the lumber recovery of waste material (calculating with sheet metal thickness) is greatly improved, compare raising 50-80% with circular saw, compare raising 20-40% with the sand saw, compare raising 30-50% with the translational frame machine, compare raising 50-70% with bead rope sawing machine, compare with paired many frameworks perpendicular cuts diamond gang saw and improve about 50%.
The main function of the utility model is cutting great famine material, big flag material; maximum cut lengths are 2500 * 2000 * 1500 (length * wide * height; 320 of excision forming sheet materials; the highest cutting speed is 10.8 meter per seconds, and it is not damaged that the machine-shaping sheet metal thickness can reach 3mm, processing back hair plates size is handled without fixed thick operation just can be up to state standards; simultaneously; because swage set is little, mud greatly reduces, and helps environmental protection.
Main feature of the present utility model is: when the famine material place on the boom truck fixing after, workbench can rotate rising 0-45 ° by hydraulic cylinder, reach parallel with knife rest, become best inclined cut state, waste material and boom truck maintain static by locking devices such as lock rail devices, open main motor then, the crank connecting link that 2 framework gang saws are connected by main motor is done back and forth cutting work at a high speed, start the lifting motor on the frame simultaneously, make 2 framework gang saws do feeding work, thereby finish the cutting work of whole waste material by ground way.Maintain static because the cutting movement that the utility model adopts is waste material, gang saw is done cutting movement and feed motion, has guaranteed stability and the security of waste material in the high-speed cutting process.
In sum, the utlity model has: 1, novel structure, cutting speed height; 2, chip removal is smooth and easy, the cutting resistance is little, thermal diffusivity good; 3, lumber recovery height, be difficult for broken, 4, energy savings and rock material resource; 5, the board dimension trueness error is little, the precision height; 6, the vibration little, processing after the sheet material flatness good; 7, good stability, safe; 8, has lower diamond segment consumption; 9, have pooling feature, when having only a stroke in cutting work, continuous feed can greatly reduce mechanical impact force.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram
Fig. 2 is the left view of Fig. 1
Fig. 3 is the utility model screw rodb base structural representation
Fig. 4 is the utility model rack construction schematic diagram
Fig. 5 is the left view of Fig. 4
Fig. 6 is the utility model power set structural representations
Fig. 7 is the vertical view of Fig. 6
Fig. 8 is the utility model gang saw formula cutter sweep structural representation
Fig. 9 is the partial enlarged drawing of Fig. 8
Figure 10 is the left view of Fig. 8
Figure 11 is the utility model boom truck structural representation
Figure 12 is the left view of Figure 11
Figure 13 is the structural representation of the utility model clamping bar
Figure 14 is the vertical view of Figure 11
Figure 15 is the utility model workbench pin shaft structure schematic diagram
Figure 16 is the utility model lifting device structure schematic diagram
Figure 17 is the vertical view of Figure 16
The specific embodiment
As Fig. 1, shown in 2, a kind of pair of frame inclined gang saw cutting machine, comprise frame, gang saw formula cutter sweep 5, the power set 8 and the boom truck 2 of can walking, described frame is two frameworks 4 that weld together, (general 15-45 ° of framework 4 horizontal by the oblique angle, be separately installed with gang saw formula cutter sweep 5 on two frameworks, be respectively arranged with power ramp 7 on two frameworks, power set 8 are installed on the power ramp 7 of two frameworks, the connecting rod 9 of power set 8 by its two ends respectively be installed in two frameworks of frame on gang saw formula cutter sweep 5 be connected, also be provided with the lowering or hoisting gear 10 of control gang saw formula cutter sweep lifting on two frameworks; The workbench of boom truck is liftable.Returning apparatus has cooling spray 11 on the described gang saw formula cutter sweep.The 1st, two frame supported are become the reinforced column that is the oblique angle with ground.6 is the boom truck 2 walking tracks of elaborating under two frameworks 4, the 3rd, be contained in the rough stone block on the boom truck.
Shown in Figure 11,12,13,14 and 15, the boom truck 2 of can walking is the rail mounted boom truck of can walking, hydraulic cylinder 54 and walking actuating unit by body frame 50, the support 51 that is contained in liftable workbench 52 (articulated elements) on the body frame 50 (weldment), support table, control worktable lifting are formed, 52 are provided with waste material clamping bar 55 on the workbench, and elevating screw 56 is housed in the bar; The walking actuating unit is a gear drive, is made up of walking power 49, gear 48 and tooth bar 47, and its gear 48 is connected with wheel 46 by tooth bar 47; 48 of gears are connected with walking power 49; Wheel is equipped with boss plate 53 outward, tooth bar fixed head 58 and rack support 57 stationary racks and gear; Body frame is equipped with wheel 46 50 times, and walking actuating unit 49 is contained in body frame 50 1 sides, and boom truck walking actuating unit 49 is a gear drive, and the lock rail device 44 by handwheel 45 gauge taps is equipped with at wheel 46 positions of opposite side.Workbench bearing pin 59 and split pin 60 positioning tables support 51.
As Fig. 3, Fig. 4, Fig. 5 and shown in Figure 9, two frameworks 4 are respectively by 2 left knife rest column 17-1 that gang saw formula cutter sweep is installed, 2 right knife rest column 17-2,2 central posts 22 and 2 all side beams 21 of power set are installed, curb girder 20 and 6 crossbeams 19 are formed after 2, all side beam 21 is contained between left and right sides knife rest column 17-1 and the 17-2,20 of back curb girders between left knife rest column 17-1 and central post 22, left knife rest column 17-1 and left knife rest column 17-1, right knife rest column 17-2 and right knife rest column 17-2, between central post 22 and the central post 22 crossbeam 19 is housed respectively; Central post 22 is provided with power ramp 7, is provided with knife rest slideway 12 in left and right sides knife rest column 17-1, the 17-2, the screw mandrel 16 that connects lowering or hoisting gear is housed in the slideway 12 and is enclosed within screw pair 37 moving up and down on the screw mandrel.Screw pair 37 is to be installed on the screw mandrel 16 by screw 14, outer briquetting 13 and clip plate 18, and outer briquetting 13 is positioned at the screw pair outside, and clip plate 18 is installed in the inboard of screw pair 37.Screw mandrel 16 bottoms are fixed in the left and right sides knife rest column 17 by screw rodb base 15.
Shown in Fig. 8,9,10, gang saw formula cutter sweep is made up of front and back frame 30, frame 33, major axis 31, saw blade 32, Connection Block 34 and knife rest bearing pin 35; Front and back frame 30-1,30-2 and frame 33-1,33-2 form the knife saw frame, and saw blade 32 has the 50-162 root usually, are installed in parallel between the front and back frame 30-1 and 30-2 in the saw frame, and knife rest bearing pin 35 is by on the Connection Block 34 dress former frame 30-1; 2 major axis 31 are installed in parallel on frame 33-1 and the 33-2, and its two ends protrude in saw frame, and the major axis two ends are fixedly mounted on the rack framework 4 upper screw rod pairs 37.Automatic adjustment dress cutter hold down gag is equipped with at the two ends of major axis 31, and this is adjusted dress cutter hold down gag automatically and is made up of axle sleeve 36 that is enclosed within major axis 31 tops and the strong off-axis-screw rod 38 that is through on axle sleeve 36 and the major axis 31; Carve piece 39, guide pad 40, on hold knife plate 41, fixed block 42 and under hold cutter piece 43 and be contained in the saw frame two ends, with the tension of saw blade location.
As Fig. 6, shown in Figure 7, power set 8 are by motor 23, form with braked wheel 24, brake 25, half-coupling 26, bearing block 27, eccentric wheel 28 and eccentric shaft 29 that motor two ends output shaft is connected in turn, and above-mentioned parts are installed on the power ramp 7; Eccentric shaft 29 is connected with connecting rod 9, and connecting rod connects gang saw formula cutter sweep 5 by knife rest bearing pin 35.
As Figure 16,17, described lowering or hoisting gear is the sprocket-type transmission device, is made up of motor 61, decelerator (transmission case) 62, sprocket wheel 63 and roller chain 64, and sprocket wheel 63 has 6, is connected with screw mandrel 16 on the rack framework 4 respectively.
Important technological parameters of the present utility model is: the long 3050mm of diamond gang saw, and wide 180mm effectively cuts stroke 2500mm, saw cutting motor power (output) 26KW, saw frame lifting motor power 2.8KW, workbench rotation angle of elevation 0-45 degree; Knife saw cutting angle 30 degree, cutting speed 10.8 meter per seconds.
The course of work of the present utility model is (waste material is a level with cutting saw blade): famine material 3 is placed on the workbench 52, open elevating screw 56 and clamping bar 55, famine material 3 is fixedly clamped, opens workbench walking power 49, make boom truck walk to enter in the left and right pillar working region in that rail 6 is up, rotate handwheel 45, open lock rail device 44, boom truck 2 is fixed on the rail 6, open hydraulic cylinder 54, workbench 52 rotations are risen 30 °, keep level with cutting saw blade 32.Open workbench and support 51, workbench bearing pin 59 and workbench 52 and boom truck 2 are fixed into 30 °, unclamp hydraulic cylinder 54 operating valves, the motor 23 of the device 8 that turns on the power expects 3 by power set 8 drivening rods 9 and gang saw formula cutter sweep 5 along power ramp 7 reciprocating cuttings are waste; Simultaneously, open the lowering or hoisting gear 10 of gang saw formula cutter sweep, make gang saw formula cutter sweep 5 do feeding work downwards.Open cooling spray 11, make saw blade 32 and waste material 3 obtain cooling, finish until 3 cuttings of famine material.After waste material 3 cuttings finish, by relevant return preface power set 8 and lowering or hoisting gear 10 are risen, withdraw from waste material 3 and get back to original position (peak).Close cooling spray 11 and power set 8, open hydraulic cylinder 54 operating valves, take off bearing pin 59, workbench support 51 and workbench 52 are set level, unclamped lock rail device 44, open workbench walking power 49, boom truck 2 is withdrawed from the left and right pillar working region, unclamp clamping bar 55 and elevating screw 56, unload the famine material 3 of completion of processing, all-of.
The course of work of the present utility model is (waste material is the oblique angle with cutting saw blade): famine material 3 is placed on the workbench 52, open elevating screw 56 and clamping bar 55, famine material 3 is fixedly clamped, open workbench walking power 49, make boom truck 2 walk to enter in the left and right pillar working region in that rail 6 is up, rotate handwheel 45, open lock rail device 44, boom truck 2 is fixed on the rail 6, the saw blade 32 of famine material 3 and gang saw formula cutter sweep is fixed into 30 ° of angles.The turn on the power motor 23 of device 8 is made the waste material 3 of back and forth cutting by power set 8 drivening rods 9 and cutter holder device 5 along power ramp 7; Simultaneously, open lowering or hoisting gear 10, make cutter holder device 5 do feeding work downwards.Open cooling spray 11, make saw blade 32 and waste material 3 obtain cooling.When famine material 3 was cut to maximum inclined-plane, feed-disabling work was risen power set 8 and gang saw formula cutter sweep 5 by relevant return preface, withdraws from waste material 3 and gets back to original position.Close cooling spray 11 and power set 8, open hydraulic cylinder 54 operating valves, workbench 52 rotations are risen 30 °, keep horizontal with saw blade 32, open workbench and support 51, workbench bearing pin 59, workbench 52 and boom truck 2 are fixed as one, and the motor 23 of the device 8 that turns on the power expects 3 by power set 8 drivening rods 9 and cutter holder device 5 along power ramp 7 reciprocating cuttings are waste; Simultaneously, open lowering or hoisting gear 10, make gang saw formula cutter sweep 5 do feeding work downwards.Open cooling spray 11, make saw blade 32 and waste material 3 obtain cooling, finish until 3 cuttings of famine material.After waste material 3 cuttings finish, by relevant return preface power set 8 and knife rest lowering or hoisting gear 10 are risen, withdraw from waste material 3 and get back to original position (peak).Close cooling device 11 and power set 8, open hydraulic cylinder 54 operating valves, take off bearing pin 59, workbench support 51 and workbench 52 is flat, unclamp lock rail device 44, open workbench walking power 49, boom truck 2 is withdrawed from the left and right pillar working region, unclamp clamping bar 55 and elevating screw 56, unload the famine material 3 of completion of processing, all-of.