Summary of the invention
The purpose of this utility model is to overcome the shortcoming of above-mentioned circulating fluidized bed boiler water-cooling wall, and a kind of water-cooling wall of novel band wear prevention material and pipe structure is provided, and is convenient to lay high-abrasive material, alleviates the wearing and tearing of lower furnace portion water-cooling wall.
The technical solution of the utility model is:
The water-cooling wall of band wear prevention material and pipe structure provided by the invention, comprise fin 11 between water screen tube 1 and pipe, the water-cooling wall part is covered with wear-resistant material layer 12, the interlude of described water screen tube 1 is outside oblique water-cooling wall pipeline section BC, should tilt to the oblique below in the outside, furnace wall by outwards oblique water-cooling wall pipeline section BC, become the α angle with perpendicular, it is characterized in that, water screen tube under the described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD, water screen tube under the described vertical water-cooling wall pipeline section CD is inside oblique water-cooling wall pipeline section DE, and described inwardly oblique water-cooling wall pipeline section DE becomes the β angle with perpendicular; All be covered with wear-resistant material layer 12 on the fin 11 between described outwards oblique water-cooling wall pipeline section BC, vertical water-cooling wall pipeline section CD, inside oblique water-cooling wall pipeline section DE and pipe.
The described outwards height h1=130-300mm of oblique water-cooling wall pipeline section BC; The height h3=1000-1800mm of described vertical water-cooling wall pipeline section CD.
The thickness h 2=50-90mm of described wear-resistant material layer 12.
Described α=15-35 °; Described β=10-18 °.
Be coated with the carbide alloy scuff-resistant coating on the 300-400mm water-cooling wall section FG up and down of described wear-resistant material layer 12 tops.
The band abrasionproof that the utility model provides allows the abrasionproof principle of water-cooling wall of pipe be:
Water screen tube 1 is provided with wear prevention material and pipe structure, water screen tube 1 adopts twice bending of turning back, turn back for the first time and utilize water-cooling wall outwards allow the space of pipe, hold the thickness of high-abrasive material, thus the end face that makes its top and water-cooling wall junction can not exist the aggravation water-cooling wall to wear and tear; Turn back for the second time and realize the contraction of water-cooling wall in stove.The angle of wherein turning back for the second time can change according to the burner hearth needs, with the scuff-resistant coating height that obtains to be fit to.Simultaneously, this structure has improved lower furnace portion scuff-resistant coating height than the structure that U.S. patent of invention US309563 provides, and makes the vertical water-cooling wall that does not lay high-abrasive material shrink the inclined-plane away from water-cooling wall.In addition can be with water-cooling wall bottom pad design vertical section middle and upper part between turning back for the first time and turning back for the second time, be hidden in high-abrasive material after, avoid the wearing and tearing that cause by pad; The pad that has also guaranteed this pad top simultaneously can be arranged De Genggao, and farther from emulsion zone, the wearing and tearing that may bring are littler.
Description of drawings
Fig. 1-a and Fig. 1-b for not with abrasionproof allow manage the structural representation of fin panel casing;
Fig. 2 is the structural representation of U.S. patent of invention US309563;
Fig. 3 allows the structural representation of water-cooling wall of pipe for the utility model abrasionproof;
Fig. 4 is that the part band abrasionproof of first specific embodiment allows the water-cooling wall schematic diagram of pipe;
Fig. 5 is that the part band abrasionproof of second specific embodiment allows the water-cooling wall schematic diagram of pipe.
Fig. 6 is that the part band abrasionproof of the 3rd specific embodiment allows the water-cooling wall schematic diagram of pipe.
Wherein: water screen tube 1 wear-resistant material layer 12
Wear-resistant material layer end face 13 water-cooling wall bottom pads 14
The outside oblique vertical water-cooling wall pipeline section of water-cooling wall pipeline section BC CD
Inwardly oblique water-cooling wall pipeline section DE carbide alloy spraying pipeline section FG
Height h1 angle [alpha], β, the γ of outwards oblique water-cooling wall pipeline section BC
Vertically the height h3 water-cooling wall of water-cooling wall pipeline section CD inwardly shrinks the A of place that turns back
Water-cooling wall pipeline section BC goes up the distance h 5 on plane, fin 11 place between wearing layer 12 outer surfaces and pipe
The specific embodiment
As shown in Figure 3, the water-cooling wall of band wear prevention material and pipe structure of the present utility model, comprise fin 11 between water screen tube 1 and pipe, the water-cooling wall part is covered with wear-resistant material layer 12, the interlude of described water screen tube 11 is outside oblique water-cooling wall pipeline section BC, should tilt to the oblique below in the outside, furnace wall by outwards oblique water-cooling wall pipeline section BC, and become the α angle, α=15-35 ° with perpendicular; Water screen tube under the described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD, water screen tube under the described vertical water-cooling wall pipeline section CD is inside oblique water-cooling wall pipeline section DE, and described inwardly oblique water-cooling wall pipeline section DE becomes the β angle with perpendicular.All be covered with wear-resistant material layer 12 on the fin 11 between described outwards oblique water-cooling wall pipeline section BC, vertical water-cooling wall pipeline section CD, inside oblique water-cooling wall pipeline section DE and pipe.
The described outwards height h1 of oblique water-cooling wall pipeline section BC is 130-300mm; The height h3 of described vertical water-cooling wall pipeline section CD is 1000-1800mm.
The β angle can be determined according to lower furnace portion scuff-resistant coating design total height, in 10-18 ° of scope; The thickness h 2 of wear-resistant material layer 12 is 50-90mm.
Water-cooling wall is positioned at the middle and upper part of vertical water-cooling wall section CD at the pad 14 of lower furnace portion.
Be coated with the carbide alloy scuff-resistant coating on the water-cooling wall section FG of described wear-resistant material layer 12 tops height overall 300-400mm up and down.
Embodiment 1
The water-cooling wall of the band wear prevention material and pipe structure of present embodiment comprises fin 11 between water screen tube 1 and pipe, and the caliber of water screen tube 1 is 51mm;
The interlude of described water screen tube 1 is outwards oblique water-cooling wall pipeline section BC (height 300mm), should tilt to the oblique below in the outside, furnace wall by outwards oblique water-cooling wall pipeline section BC, and become the α angle with perpendicular, α=15 °, water screen tube under the described outside oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD (height 1000mm), water screen tube under the described vertical water-cooling wall pipeline section CD is inside oblique water-cooling wall pipeline section DE, described inwardly oblique water-cooling wall pipeline section DE becomes the β angle with perpendicular, β=18 °;
All be covered with wear-resistant material layer 12 on the fin 11 between described outwards oblique water-cooling wall pipeline section BC, vertical water-cooling wall pipeline section CD, inside oblique water-cooling wall pipeline section DE and pipe, its high-abrasive material is a wear-resistant castable, and the thickness of wear-resistant material layer 12 is 80mm.
The C place, lower end of described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD downwards, and vertically the D place of water-cooled tube wall section CD is downwards inside oblique water-cooling wall pipeline section DE, extends to air distribution plate, forms the lower furnace portion structure of inwardly shrinking.
From the wear-resistant material layer that a B begins to lay, its outer surface and select that fin 11 is on same perpendicular between the VERTICAL TUBE of B top, its transition is smooth smooth.Like this, high-abrasive material is inserted the space that allows pipe form, and has eliminated the end face of high-abrasive material upper end.
Embodiment 2
The water-cooling wall of the band wear prevention material and pipe structure of present embodiment comprises fin 11 between water screen tube 1 and pipe, and the caliber of water screen tube 1 is 60mm.
The interlude of described water screen tube 1 is outside oblique water-cooling wall pipeline section BC, it highly is 130mm, should tilt to the oblique below in the outside, furnace wall by outwards oblique water-cooling wall pipeline section BC, and become the α angle with perpendicular, α=35 °, water screen tube under the described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD, it highly is 1800mm, water screen tube under the described vertical water-cooling wall pipeline section CD is inside oblique water-cooling wall pipeline section DE, described inwardly oblique water-cooling wall pipeline section DE becomes the β angle with perpendicular, β=10 °;
All be covered with wear-resistant material layer 12 on the fin between described outwards oblique water-cooling wall pipeline section BC, vertical water-cooling wall pipeline section CD, inside oblique water-cooling wall pipeline section DE and pipe, high-abrasive material is a wear-resistant castable, and the thickness of wear-resistant material layer 12 is 90mm.
The C place, lower end of described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD downwards, and vertically the D place of water-cooled tube wall section CD is downwards inside oblique water-cooling wall pipeline section DE, extends to air distribution plate, forms the lower furnace portion structure of inwardly shrinking.
The wear-resistant material layer top is a sloped top face, and this sloped top face becomes the γ angle with outwards oblique water-cooling wall pipeline section BC, γ=100 °; Wear-resistant material layer 12 outer surfaces on the outwards oblique water-cooling wall pipeline section BC, and B select between the pipe of top fin 11 on same perpendicular, but continuous; Or more outer than plane, 11 place of fin between pipe, two planes are at a distance of h5,0<h5<30mm.The point B water-cooling wall section FG of height overall 300-400mm up and down goes up coated with hard alloy scuff-resistant coating, and its latter half overlaps with high-abrasive material.The height h4 of its water-cooling wall section FG sets as required.The advantage of this laying structure is that the space of arranging pin, high-abrasive material difficult drop-off are also arranged in the high-abrasive material top; And the high-abrasive material end face tilts in stove, can with the grain flow that moves downward to the wear control of top water-cooling wall in very little scope.Present embodiment γ=100 °, h4 is 300mm, h5 is 30mm.
Embodiment 3
The water-cooling wall of the band wear prevention material and pipe structure of present embodiment comprises fin 11 between water screen tube 1 and pipe, and the caliber of water screen tube 1 is 51mm.
The interlude of described water screen tube 1 is outside oblique water-cooling wall pipeline section BC, it highly is 190mm, should tilt to the oblique below in the outside, furnace wall by outwards oblique water-cooling wall pipeline section BC, and become the α angle with perpendicular, α=15 °, water screen tube under the described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD, it highly is 1200mm, water screen tube under the described vertical water-cooling wall pipeline section CD is inside oblique water-cooling wall pipeline section DE, described inwardly oblique water-cooling wall pipeline section DE becomes the β angle with perpendicular, β=15 °;
All be covered with wear-resistant material layer 12 on the fin between described outwards oblique water-cooling wall pipeline section BC, vertical water-cooling wall pipeline section CD, inside oblique water-cooling wall pipeline section DE and pipe, high-abrasive material is a corrosive-proof plastic material, and the thickness of wear-resistant material layer 12 is 50mm.
The C place, lower end of described outwards oblique water-cooling wall pipeline section BC is vertical water-cooling wall pipeline section CD downwards, and vertically the D place of water-cooled tube wall section CD is downwards inside oblique water-cooling wall pipeline section DE, extends to air distribution plate, forms the lower furnace portion structure of inwardly shrinking.
The wear-resistant material layer top is a sloped top face, and this sloped top face becomes the γ angle with outwards oblique water-cooling wall pipeline section BC, γ=120 °; Wear-resistant material layer outer surface on the outwards oblique water-cooling wall pipeline section BC and B selects between the pipe of top fin 11 on same perpendicular, but continuous.The point B water-cooling wall section FG of height overall 400mm up and down goes up coated with hard alloy scuff-resistant coating, and its latter half overlaps with high-abrasive material.