CN2691726Y - Long strip shaped convex rib aluminium alloy patternless slope isothermal precision shaping mould - Google Patents

Long strip shaped convex rib aluminium alloy patternless slope isothermal precision shaping mould Download PDF

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Publication number
CN2691726Y
CN2691726Y CN 200420033479 CN200420033479U CN2691726Y CN 2691726 Y CN2691726 Y CN 2691726Y CN 200420033479 CN200420033479 CN 200420033479 CN 200420033479 U CN200420033479 U CN 200420033479U CN 2691726 Y CN2691726 Y CN 2691726Y
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China
Prior art keywords
die
mould
backing plate
plate
female
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Expired - Fee Related
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CN 200420033479
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Chinese (zh)
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曹洋
刘川林
赵强
赵军
朱世凤
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No 59 Research Institute of China Ordnance Industry
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No 59 Research Institute of China Ordnance Industry
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Abstract

The utility model relates to a long strip shaped convex rib aluminium alloy patternless slope isothermal precision shaping mould which is characterized in that: a combination female mould, a lower mould plate, an ejector beam, a female mould seat, guide pins, the backing plate of the female mould, the insert block of the female mould, a male mould, a male mould sleeve, the backing plate of the male mould, an upper mould plate, a pin, fastening screws, gaskets and a square key are included; the inner mould surface of the combination female mold is a slope, the lower part of the inner mould is provided with the backing plate of the female mould, and the insert block of the female mould is arranged in the backing plate of the female mould; the backing plate of the female mould is arranged on the female mould seat, and the lower part of the backing plate of the female mould is provided with two guide pins; the guide holes are arranged on the female mould seat, and the guide pins are in sliding fit with the guide holes on the female mould seat; the combination female mold and the and female mould seat are separately positioned and fixedly connected with the lower mould plate through the square key, the fastening screw and the gasket; the male mould is arranged in the male mould sleeve on the lower part of the male mould plate, and is positioned and fixedly connected with the upper mould plate through the pin, the fastening screw, the gasket, the male mould sleeve and the backing plate of the male mould.

Description

长条状凸筋铝合金无拨模斜度等温精密成形模具Isothermal Precision Forming Die for Elongated Convex Rib Aluminum Alloy Without Die Slope

一、技术领域1. Technical field

本实用新型涉及一种铝合金件等温精密成形模具,特别是一种长条状凸筋铝合金件无拔模斜度等温精密成形模具。The utility model relates to an isothermal precision forming die for an aluminum alloy part, in particular to an isothermal precision forming die for an aluminum alloy part with a long-strip convex rib without a draft slope.

二、背景技术2. Background technology

长条状凸筋铝合金件一般形状复杂,精密成型加工较为困难,通常采用热模锻成型,但成形时错模大,热收缩不稳定,造成外形尺寸精度差值大,并有拔模斜度,因此外形还需机械加工才能达到图纸设计要求,以致引起制成品机械加工表面与非机械加工表面色泽不一,从而增大了产品的制造成本和降低了产品质量。Long-strip aluminum alloy parts with convex ribs are generally complex in shape, and precision forming is difficult. Usually, they are formed by hot die forging, but the mold error is large during forming, and the thermal shrinkage is unstable, resulting in a large difference in the accuracy of the shape and size, and there is a draft angle. Therefore, the shape needs to be machined to meet the design requirements of the drawings, resulting in the difference in color between the machined surface and the non-machined surface of the finished product, thereby increasing the manufacturing cost of the product and reducing the product quality.

三、发明内容3. Contents of the invention

本实用新型的目的旨在提供一种对长条状凸筋铝合金件产品的精密成形加工无拔模斜度、尺寸精度高、表面粗糙度低、表面色泽一致的,提高材料利用率和产品良品率、降低产品制造成本的长条状凸箱铅合金件无拔模斜度等温精密成型模具。The purpose of this utility model is to provide a precision forming process for long-strip convex-rib aluminum alloy products without draft angle, high dimensional accuracy, low surface roughness, and consistent surface color, which improves material utilization and product quality. The isothermal precision molding die for long-strip convex box lead alloy parts with no draft slope and low product manufacturing cost.

本实用新型的目的是采用这样的技术方案实现的,一种长条状凸筋铝合金无拔模斜度等温精密成型模具,其特征在于包括有组合凹模、下模板、顶料杆、凹模座、导向销、凹模垫板、凹模镶块、凸模、凸模套、凸模垫板、上模板、柱销、紧固螺钉、垫圈、方键;组合凹模内模面为斜面,其内模下部设有凹模垫板,凹模镶块置于组合凹模内的凹模垫板上,凹模垫板置于凹模座上,凹模垫板下部有二根导向销,凹模座上设有导向孔,导向销与凹模座上的导向孔滑动配合,组合凹模和凹模座分别通过方键、紧固螺钉、垫圈与下模板定位固联;凸模设于凸模垫板下部的凸模套内,经柱销、紧固螺钉、垫圈凸模套、凸模垫板与上模板定位固联。The purpose of this utility model is achieved by adopting such a technical scheme, a long-strip convex rib aluminum alloy without draft slope isothermal precision forming mold, which is characterized in that it includes a combined die, a lower template, a ejector rod, a concave Die base, guide pin, die backing plate, die insert, punch, punch sleeve, punch backing plate, upper template, column pin, fastening screw, washer, square key; the inner mold surface of the combined die is Inclined surface, the lower part of the inner mold is provided with a die backing plate, the die insert is placed on the die backing plate in the combined die, the die backing plate is placed on the die seat, and the lower part of the die backing plate has two guides There is a guide hole on the die base, and the guide pin is slidingly matched with the guide hole on the die base. The combined die and die base are fixedly connected to the lower template through square keys, fastening screws and washers respectively; It is located in the punch sleeve at the lower part of the punch backing plate, and is positioned and fixedly connected with the upper template through the pin, the fastening screw, the washer, the punch sleeve, and the punch backing plate.

使用时把本实用新型安装在液压机上,对本实用新型和坯料进行加热、保温,达到等温成型要求时对本实用新型的凹模和凸模实施润滑后,把坯料放入凹模镶块内,开动压机,凸模对坯料施压使坯料在可控变形速度下充满型腔成形,成形终了凸模抬起,顶料杆上升的同时顶起凹模垫板,并在导向销导向下顶起凹模镶块沿组合凹模的内斜面向上运动的同时左右分开,取出工件。最后凹模镶块在重力作用下沿组合凹模的内斜面向下合模,在清除凹模镶块内的残留物后,再次润滑凸、凹模后重复前述成形过程进行长条状铝合金件毛坯的连续等温成形操作。本实用新型加工成形的产品无拔模斜度,加工尺寸精度较高,公差范围小,表面光洁、粗糙度低,不需再机械加工,从而表面色泽一致,提高了产品的良品率和材料利用率,降低了产品的制造成本。When in use, the utility model is installed on a hydraulic press, the utility model and the blank are heated and kept warm, and when the requirements of isothermal forming are met, the concave mold and the convex mold of the utility model are lubricated, and the blank is put into the concave mold insert and started Press, the punch presses the billet to make the billet fill the cavity and form at a controllable deformation speed. After forming, the punch lifts up, and the ejector rod lifts up the backing plate of the die at the same time, and lifts up under the guidance of the guide pin. The die insert moves upward along the inner inclined surface of the combined die, and at the same time separates left and right to take out the workpiece. Finally, the die insert is clamped downward along the inner slope of the combined die under the action of gravity. After removing the residue in the die insert, the convex and concave dies are lubricated again, and the above-mentioned forming process is repeated to form a long strip of aluminum alloy. Continuous isothermal forming operation of blanks. The product processed and formed by the utility model has no draft angle, high processing size precision, small tolerance range, smooth surface, low roughness, no need for mechanical processing, so the surface color is consistent, and the yield rate and material utilization of the product are improved. rate, reducing the manufacturing cost of the product.

四、附图说明4. Description of drawings

附图为本实用新型的结构示意图。Accompanying drawing is the structural representation of the utility model.

图中:1-组合凹模  2-下模板  3-顶料杆  4-凹模座  5-导向销  6-凹模垫板  7-凹模镶块  8-凸模  9-凸模套  10-凸模垫板  11-上模板12-定位销  13、15、18-紧固螺钉  14、16、19-垫圈  17、20-方键In the figure: 1-combined die 2-lower template 3-ejector rod 4-die base 5-guide pin 6-die backing plate 7-die insert 8-convex die 9-convex die sleeve 10-convex Mold backing plate 11-upper template 12-locating pin 13, 15, 18-fastening screw 14, 16, 19-washer 17, 20-square key

五、具体实施方式5. Specific implementation

下面参照附图说明本实用新型的实施方案。如附图所示,一种长条状凸筋铝合金无拔模斜度等温精密成型模具,包括有组合凹模1、下模板2、顶料杆3、凹模座4、导向销5、凹模垫板6、凹模镶块7、凸模8、凸模套9、凸模垫板10、上模板11、柱销12、紧固螺钉13、15、18、垫圈14、16、19、方键17、20;组合凹模1内模面为斜面,其内模下部设有凹模垫板6,凹模镶块7置于组合凹模1内的凹模垫板6上,凹模垫板6置于凹模座4上,凹模垫板6下部有二根导向销5,凹模座4上设有导向孔,导向销5与凹模座4上的导向孔滑动配合,组合凹模1和凹模座4分别通过方键17、20、紧固螺钉15、18、垫圈16、19与下模板2定位固联;凸模8设于凸模垫板10下部的凸模套9内,经柱销12、紧固螺钉13、垫圈14凸模套9、凸模垫板10与上模板11定位固联。凹模镶块7为准纵向轴对称垂直分开的左、右两个镶块,两镶块的外斜面在组合凹模1的内斜面上上下滑动配合。如此构成垂直分模,成形时两镶块合拢,且两镶块的外斜面与组合凹模1的内斜面形成摩擦自锁;成形终了时凸模8抬起,顶料杆3通过导向销5导向,推动凹模垫板6上升,使凹模镶块7沿组合凹模1的内斜面上升的同时自动分开,以便取件。组合凹模1的内斜面上设有凹槽,凹模镶块7的外表面设有凸筋,凹模镶块7上的凸筋置于组合凹模1内斜面上的凹槽内滑动配合。该结构组合凹模的内模带凹槽的斜面,起着承受径向载荷、导向和支撑凹模镶块沿其斜面上、下准确移动。Embodiment of the present utility model is described below with reference to accompanying drawing. As shown in the accompanying drawings, a strip-shaped convex-rib aluminum alloy without draft isothermal precision molding die, including a combined die 1, a lower die plate 2, an ejector rod 3, a die base 4, a guide pin 5, Die backing plate 6, die insert 7, punch 8, punch sleeve 9, punch backing plate 10, upper template 11, column pin 12, fastening screws 13, 15, 18, washers 14, 16, 19 , square keys 17, 20; the inner mold surface of the combined die 1 is a slope, and the lower part of the inner mold is provided with a die backing plate 6, and the die insert 7 is placed on the die backing plate 6 in the combined die 1, and the die The die backing plate 6 is placed on the die base 4, and there are two guide pins 5 at the bottom of the die backing plate 6, and the die base 4 is provided with guide holes, and the guide pins 5 slide and fit with the guide holes on the die base 4, The combined die 1 and the die base 4 are positioned and fixedly connected with the lower template 2 through square keys 17, 20, fastening screws 15, 18, washers 16, 19 respectively; In the cover 9, the punch cover 9, the punch backing plate 10 are fixedly connected with the upper template 11 through the pin 12, the fastening screw 13, the washer 14. The die insert 7 is two left and right inserts that are vertically separated vertically and axially symmetrically, and the outer slopes of the two inserts slide up and down on the inner slope of the combined die 1 . In this way, the vertical parting mold is formed, the two inserts are closed during forming, and the outer slopes of the two inserts and the inner slope of the combined die 1 form frictional self-locking; when the forming is completed, the punch 8 is lifted, and the ejector rod 3 passes through the guide pin 5 Guide, promote the die backing plate 6 to rise, so that the die insert 7 is automatically separated while rising along the inner slope of the combined die 1, so as to take parts. The inner inclined surface of the combination die 1 is provided with grooves, the outer surface of the die insert 7 is provided with convex ribs, and the ribs on the die insert 7 are placed in the grooves on the inner inclined surface of the combined die 1 for sliding fit. . The inclined surface with grooves of the inner mold of the combination die of the structure plays a role of bearing radial load, guiding and supporting the insert of the die to move accurately up and down along the inclined surface.

Claims (3)

1, a kind of strip convex tendon aluminium alloy does not have pattern draft isothermal precise forming mold, it is characterized in that including combined die (1), lower bolster (2), ejector beam (3), die socket (4), guide finger (5), die backing plate (6), die plate insert (7), punch (8), punch case (9), convex mould pad (10), cope match-plate pattern (11), pin (12), trip bolt (13,15,18), packing ring (14,16,19), square key (17,20); The interior die face of combined die (1) is the inclined-plane, its internal mold bottom is provided with die backing plate (6), die plate insert (7) places on the interior die backing plate (6) of combined die (1), die backing plate (6) places on the die socket (4), two guide fingers (5) are arranged at die backing plate (6) bottom, die socket (4) is provided with pilot hole, pilot hole on guide finger (5) and the die socket (4) is slidingly matched, and combined die (1) and die socket (4) connect firmly with lower bolster (2) location by square key (17,20), trip bolt (15,18), packing ring (16,19) respectively; Punch (8) is located in the punch case (9) of convex mould pad (10) bottom, connects firmly with cope match-plate pattern (11) location through pin (12), trip bolt (13), packing ring (14) punch case (9), convex mould pad (10).
2, there is not the isothermal precision formed mould of pattern draft by the described strip convex tendon of claim 1 aluminium alloy, insert for left and right two that it is characterized in that being as the criterion described die plate insert (7) the longitudinal axis symmetry vertically separates, the two outer inclined-planes of inserting slide up and down cooperation on the interior inclined-plane of combined die (1).
3, there is not the isothermal precision formed mould of molding gradient by claim 1 or 2 described strip convex tendon aluminium alloys, the interior inclined-plane that it is characterized in that described combined die (1) is provided with groove, the outer surface of die plate insert (7) is provided with convex tendon, and the convex tendon on the die plate insert (7) places in the groove on the interior inclined-plane of combined die (1) and is slidingly matched.
CN 200420033479 2004-03-24 2004-03-24 Long strip shaped convex rib aluminium alloy patternless slope isothermal precision shaping mould Expired - Fee Related CN2691726Y (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059268A (en) * 2010-12-01 2011-05-18 福昌精密制品(深圳)有限公司 Cold extruding die for parts and components
CN102172661A (en) * 2010-12-21 2011-09-07 潍柴重机股份有限公司 Mold, device and method for hooping pipe
CN102921855A (en) * 2012-11-30 2013-02-13 南通市电站阀门有限公司 Rapid joint forging process and forging die
CN103028665A (en) * 2012-12-14 2013-04-10 芜湖中山科技有限公司 Flanging die
CN105382167A (en) * 2015-11-24 2016-03-09 浙江申吉钛业股份有限公司 Ultra-fine grain titanium alloy sheath and combined extrusion forming die and method of ultra-fine grain titanium alloy sheath
CN105881823A (en) * 2016-06-17 2016-08-24 苏州市相城区陆慕鑫诚精密模具厂 Four-groove cylinder insert
CN106238486A (en) * 2016-08-17 2016-12-21 中国兵器工业第五九研究所 A kind of slender member revolving die backward extrusion carefully brilliant shaping dies and manufacturing process
CN106694777A (en) * 2017-01-19 2017-05-24 上海交大中京锻压有限公司 Stainless steel forging die adopting separable female die or multi-ram forging
CN110560502A (en) * 2019-07-11 2019-12-13 西安成立航空制造有限公司 Application of open-close type hot extrusion die
CN111601670A (en) * 2018-03-15 2020-08-28 宝马股份公司 Mold for molding and method for manufacturing component

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059268A (en) * 2010-12-01 2011-05-18 福昌精密制品(深圳)有限公司 Cold extruding die for parts and components
CN102172661A (en) * 2010-12-21 2011-09-07 潍柴重机股份有限公司 Mold, device and method for hooping pipe
CN102921855A (en) * 2012-11-30 2013-02-13 南通市电站阀门有限公司 Rapid joint forging process and forging die
CN103028665A (en) * 2012-12-14 2013-04-10 芜湖中山科技有限公司 Flanging die
CN105382167A (en) * 2015-11-24 2016-03-09 浙江申吉钛业股份有限公司 Ultra-fine grain titanium alloy sheath and combined extrusion forming die and method of ultra-fine grain titanium alloy sheath
CN105881823A (en) * 2016-06-17 2016-08-24 苏州市相城区陆慕鑫诚精密模具厂 Four-groove cylinder insert
CN106238486A (en) * 2016-08-17 2016-12-21 中国兵器工业第五九研究所 A kind of slender member revolving die backward extrusion carefully brilliant shaping dies and manufacturing process
CN106694777A (en) * 2017-01-19 2017-05-24 上海交大中京锻压有限公司 Stainless steel forging die adopting separable female die or multi-ram forging
CN111601670A (en) * 2018-03-15 2020-08-28 宝马股份公司 Mold for molding and method for manufacturing component
US11666959B2 (en) 2018-03-15 2023-06-06 Bayerische Motoren Werke Aktiengesellschaft Forming tool and method for producing a component
CN110560502A (en) * 2019-07-11 2019-12-13 西安成立航空制造有限公司 Application of open-close type hot extrusion die

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