CN211539138U - A drawing die structure for the rear floor of a car - Google Patents

A drawing die structure for the rear floor of a car Download PDF

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Publication number
CN211539138U
CN211539138U CN201921841143.XU CN201921841143U CN211539138U CN 211539138 U CN211539138 U CN 211539138U CN 201921841143 U CN201921841143 U CN 201921841143U CN 211539138 U CN211539138 U CN 211539138U
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die base
upper die
holder
lower die
die
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李晶影
邰伟彬
李刚
王强
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FAW Bestune Car Co Ltd
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Abstract

一种轿车后地板拉延模具结构,其下模座组件包括下模座及设在下模座的第一凸模、第二凸模、导滑板、墩死块及与气缸相连接的顶料器;下模座上具有压边圈,第一凸模的表面包含后地板产品备胎凹槽的底面和立面型面,第二凸模的表面包含后地板产品法兰面上的部分型面。上模组件包括上模座及设在上模座的上模座凹模及上模座导板,上模座凹模与下模座上的第一凸模和第二凸模匹配。压边圈设在下模座组件和上模座组件之间,压边圈具有导板,压边圈的表面包含后地板产品法兰面上的比较平缓的造型型面。本实用新型通过双凸模结构,减小了板料尺寸,提高了材料利用率,同时消除了拉延过程中由于板料流动产生的产品的质量缺陷。

Figure 201921841143

A drawing die structure for the rear floor of a car, the lower die base assembly includes a lower die base, a first punch, a second punch, a guide plate, a pier block and an ejector connected to a cylinder set on the lower die base ; There is a blank holder on the lower die base, the surface of the first punch includes the bottom surface and elevation profile of the spare tire groove of the rear floor product, and the surface of the second punch includes part of the profile on the flange surface of the rear floor product . The upper die assembly includes an upper die base, an upper die base concave die and an upper die base guide plate arranged on the upper die base, and the upper die base concave die matches the first and second punches on the lower die base. The blank holder ring is arranged between the lower die base assembly and the upper die base assembly, the blank holder ring has a guide plate, and the surface of the blank holder ring includes a relatively gentle modeling surface on the flange surface of the rear floor product. The utility model reduces the size of the sheet metal, improves the utilization rate of the material, and simultaneously eliminates the quality defect of the product due to the flow of the sheet metal during the drawing process through the double-pull die structure.

Figure 201921841143

Description

一种轿车后地板拉延模具结构A drawing die structure for the rear floor of a car

技术领域technical field

本实用新型涉及一种拉延模具,尤其涉及一种轿车后地板的拉延模具。The utility model relates to a drawing die, in particular to a drawing die for the rear floor of a car.

背景技术Background technique

后地板是车身地板总成中一个重要零件,大多数后地板备胎凹槽形状较深,成型难度大,传统拉延时,修边线设置在拉延凸模上,沿着产品边界进行工艺补充造型与压料面连接,此种方式进一步增加了拉延深度,拉延时容易发生开裂和缩颈风险。且材料利用率较低,造成材料成本高。The rear floor is an important part of the body floor assembly. Most of the rear floor spare tires have deep grooves and are difficult to form. In the traditional drawing process, the trimming line is set on the drawing punch, and the process is supplemented along the product boundary. The shape is connected to the binder surface, which further increases the drawing depth, and is prone to cracking and necking risks during drawing. And the material utilization rate is low, resulting in high material cost.

其中一个改进工艺为,可以把备胎凹槽以外产品部分放在压料面上,可以降低拉延深度,但放在压料面上的产品形状随拉延一体成型,对板料初期流动产生不利影响。One of the improved processes is that the part of the product other than the groove of the spare tire can be placed on the binder surface, which can reduce the drawing depth, but the shape of the product placed on the binder surface is integrally formed with the drawing, which has a negative impact on the initial flow of the sheet. Negative Effects.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的就是为了解决上述背景技术的不足,提供一种既能保证制件质量,又能提高材料利用率的后地板的模具结构。The purpose of this utility model is to solve the above-mentioned deficiencies of the background technology, and to provide a mold structure for the rear floor which can not only ensure the quality of the parts, but also improve the utilization rate of materials.

本实用新型包括上模座组件和下模座组件;The utility model comprises an upper die base assembly and a lower die base assembly;

所述的下模座组件包括下模座及设在下模座的第一凸模、第二凸模、导滑板、墩死块及与气缸相连接的顶料器;下模座上具有压边圈,下模座上具有第一凸模挖空避让槽和第二凸模挖空避让槽;The lower die base assembly includes a lower die base, a first punch, a second punch, a guide plate, a block block and an ejector connected to the cylinder; the lower die base is provided with a blank holder ring, the lower die base is provided with a first punch hollowing and avoiding groove and a second punching hollowing and avoiding groove;

第一凸模的表面包含后地板产品备胎凹槽的底面和立面型面,第二凸模的表面包含后地板产品法兰面上的部分型面,是凹凸造型比较深的型面。The surface of the first punch includes the bottom surface and the elevation profile of the spare tire groove of the rear floor product, and the surface of the second punch includes part of the profile on the flange surface of the rear floor product, which is a profile with deep concave and convex shapes.

所述的上模座组件包括上模座及设在上模座的上模座凹模及上模座导板,上模座凹模与下模座上的第一凸模和第二凸模匹配。The upper die base assembly includes an upper die base, an upper die base concave die and an upper die base guide plate arranged on the upper die base, and the upper die base concave die matches the first punch and the second punch on the lower die base. .

所述的压边圈设在下模座组件和上模座组件之间,压边圈具有导板,压边圈的导板与上模座完成合模动作。The blank holder ring is arranged between the lower die base assembly and the upper die holder assembly, the blank holder ring has a guide plate, and the guide plate of the blank holder ring and the upper die holder complete the mold clamping action.

压边圈的表面包含后地板产品法兰面上的比较平缓的造型型面。The surface of the blank holder contains a relatively gentle profile on the flange surface of the rear floor product.

本实用新型的工作原理:The working principle of the present utility model:

压边圈上的二级拖杆受设备提供的压力顶起,此时压边圈通过导板与下模座发生相对移动。上模座凹模与压边圈配合压紧,此过程中设置在压边圈上的后地板型面成型。随后上模座和压边圈一起运动,通过和下模座的导滑板配合,同时与下模座发生相对移动。板料流动成型,第一凸模、第二凸模与上模座凹模配合,直到压料板与下模座的墩死块接触,成型到底,后地板完成拉延过程。The secondary tow bar on the blank holder is pushed up by the pressure provided by the equipment. At this time, the blank holder moves relative to the lower die seat through the guide plate. The concave die of the upper die seat and the blank holder are pressed together, and the rear floor profile set on the blank holder is formed during this process. Then, the upper die holder and the blank holder move together, and by cooperating with the guide plate of the lower die holder, they move relative to the lower die holder at the same time. Sheet metal flow forming, the first punch and the second punch are matched with the upper die base, until the pressing plate contacts the dead block of the lower die base, forming to the end, and the rear floor completes the drawing process.

本实用新型的工作过程:The working process of the utility model:

压边圈与下模座通过导板配合,压边圈受设备顶起力向上运动,压边圈静止时,上模座开始向下运动,并与压边圈接触通过上模座导板与压边圈合模,此时压边圈上的造型型面在板料上成型,随着上模座与压边圈一起向下运动,第一凸模、第二凸模开始工作。当压边圈下部支撑平面与下模座的墩死块贴合,上模与下模合模完成,制件拉延成型结束。The blank holder is matched with the lower die holder through the guide plate, and the blank holder is moved upward by the jacking force of the equipment. When the blank holder is stationary, the upper die holder starts to move downward, and contacts with the blank holder through the upper die holder guide plate and the blank holder. Ring and close the mold. At this time, the molding surface on the blank holder is formed on the sheet material. As the upper die seat and the blank holder move downward together, the first punch and the second punch start to work. When the lower support plane of the blank holder is in contact with the dead block of the lower die base, the upper die and the lower die are closed, and the drawing of the part is completed.

本实用新型的后地板制件的形状除包含在第一凸模和第二凸模上以外,还包含在压边圈上,省去了传统的工艺补充部分,节省了材料,提高了材料利用率,而且产品凹凸变化较大的型面设置在第二凸模上,消除了由于板料在形状复杂的型面上流动所产生的制件缺陷。The shape of the rear floor part of the utility model is not only included in the first punch and the second punch, but also included in the blank holder, the traditional process supplementary part is omitted, the material is saved, and the material utilization is improved. Moreover, the profile surface with large variation in product concave and convex is arranged on the second punch, which eliminates the defect of the product caused by the flow of the sheet material on the profile surface with complex shape.

本实用新型的有益效果:The beneficial effects of the present utility model:

通过这第一凸模和第二凸模的双凸模结构,取消了拉延工艺的工艺补充造型,使修边线设置在压料面上,减小了板料尺寸,提高了材料利用率,降低了材料成本,同时消除了拉延过程中由于板料流动产生的产品的质量缺陷。Through the double punch structure of the first punch and the second punch, the supplementary modeling of the drawing process is cancelled, the trimming line is set on the pressing surface, the size of the sheet is reduced, and the material utilization rate is improved. Material costs are reduced, while product quality defects due to sheet flow during drawing are eliminated.

附图说明Description of drawings

图1为本实用新型的剖视图。Figure 1 is a cross-sectional view of the utility model.

图2为本实用新型的下模座立体示意图。FIG. 2 is a three-dimensional schematic diagram of a lower die seat of the present invention.

图3为本实用新型的压边圈示意图。3 is a schematic diagram of a blank holder of the present invention.

具体实施方式Detailed ways

如图1、图2和图3所示,本实用新型包括上模座组件和下模座组件;As shown in Figure 1, Figure 2 and Figure 3, the utility model includes an upper die base assembly and a lower die base assembly;

所述的下模座组件包括下模座1及设在下模座1的第一凸模5、第二凸模 6、导滑板7、墩死块8及与气缸相连接的顶料器14;下模座1上具有压边圈 2,压边圈2的结构如图1和图3所示,下模座1上具有第一凸模挖空避让槽 9和第二凸模挖空避让槽10;The lower die base assembly includes a lower die base 1 and a first punch 5, a second punch 6, a guide plate 7, a dead block 8 and an ejector 14 connected to the cylinder; The lower die base 1 is provided with a blank holder ring 2. The structure of the blank holder ring 2 is shown in Figures 1 and 3. The lower die holder 1 has a first punch hollowing and avoiding groove 9 and a second punching hollowing and avoiding groove. 10;

第一凸模5的表面包含后地板产品备胎凹槽的底面和立面型面,第二凸模6的表面包含后地板产品法兰面上的部分型面,是凹凸造型比较深的型面。The surface of the first punch 5 includes the bottom surface and the elevation profile of the spare tire groove of the rear floor product, and the surface of the second punch 6 includes part of the profile on the flange surface of the rear floor product, which is a type with deep concave and convex shapes. noodle.

所述的上模座组件包括上模座3及设在上模座3的上模座凹模13及上模座导板4,上模座凹模13与下模座1上的第一凸模5和第二凸模6匹配。The upper die base assembly includes an upper die base 3, an upper die base concave die 13 and an upper die base guide plate 4 arranged on the upper die base 3, an upper die base concave die 13 and a first punch on the lower die base 1. 5 and the second punch 6 are matched.

所述的压边圈2设在下模座组件和上模座组件之间,压边圈2具有导板 11,压边圈2的导板11与上模座3完成合模动作。The said blank holder 2 is arranged between the lower die base assembly and the upper die holder assembly, the blank holder 2 has a guide plate 11, and the guide plate 11 of the blank holder 2 and the upper die holder 3 complete the mold clamping action.

压边圈2的表面包含后地板产品法兰面上的比较平缓的造型型面12。The surface of the blank holder 2 includes a relatively gentle molding profile 12 on the flange surface of the rear floor product.

本实用新型的工作原理:The working principle of the present utility model:

压边圈2上的二级拖杆受设备提供的压力顶起,此时压边圈2通过导板 11与下模座1发生相对移动。上模座凹模13与压边圈2配合压紧,此过程中设置在压边圈2上的后地板型面成型。随后上模座3和压边圈2一起运动,通过和下模座1的导滑板7配合,同时与下模座1发生相对移动。板料流动成型,第一凸模5、第二凸模6与上模座凹模1配合,直到压料板与下模座1 的墩死块8接触,成型到底,后地板完成拉延过程。The secondary tow bar on the blank holder 2 is pushed up by the pressure provided by the equipment, and at this time the blank holder 2 moves relative to the lower die base 1 through the guide plate 11. The upper die seat concave die 13 cooperates with the blank holder ring 2 to be pressed tightly, and the rear floor profile provided on the blank holder ring 2 is formed during this process. Then the upper die holder 3 and the blank holder 2 move together, and at the same time move relative to the lower die holder 1 by cooperating with the guide plate 7 of the lower die holder 1 . Sheet metal flow forming, the first punch 5 and the second punch 6 are matched with the upper die base 1 until the pressing plate is in contact with the die block 8 of the lower die base 1, forming to the end, and the rear floor completes the drawing process .

本实用新型的工作过程:The working process of the utility model:

如图1所示,压边圈2与下模座1通过导板11配合,压边圈2受设备顶起力向上运动,压边圈2静止时,上模座3开始向下运动,并与压边圈2接触通过上模座导板4与压边圈2合模,此时压边圈2上的造型型面12在板料上成型,随着上模座3与压边圈2一起向下运动,第一凸模5、第二凸模6开始工作。当压边圈2下部支撑平面与下模座1的墩死块8贴合,上模与下模合模完成,制件拉延成型结束。As shown in Figure 1, the blank holder 2 and the lower die base 1 are matched through the guide plate 11, and the blank holder 2 is moved upward by the jacking force of the equipment. When the blank holder 2 is stationary, the upper die holder 3 starts to move downward, and is moved downward with the The blank holder 2 is in contact with the blank holder 2 through the guide plate 4 of the upper die base, and at this time, the molding surface 12 on the blank holder 2 is formed on the sheet material, and the upper die holder 3 and the blank holder 2 move toward each other together. Down movement, the first punch 5 and the second punch 6 start to work. When the lower support plane of the blank holder 2 is in contact with the dead block 8 of the lower die base 1, the upper die and the lower die are closed, and the drawing of the part is completed.

本实用新型的后地板制件的形状除包含在第一凸模5和第二凸模6上以外,还包含在压边圈2上,省去了传统的工艺补充部分,节省了材料,提高了材料利用率,而且产品凹凸变化较大的型面设置在第二凸模6上,消除了由于板料在形状复杂的型面上流动所产生的制件缺陷。The shape of the rear floor part of the present invention is not only included in the first punch 5 and the second punch 6, but also included in the blank holder 2, which saves the traditional process supplementary part, saves materials, and improves the The material utilization rate is improved, and the profile surface with large variation in product concave and convex is arranged on the second punch 6, which eliminates the defect of the workpiece caused by the flow of the sheet material on the profile surface with complex shape.

Claims (1)

1. A car rear floor drawing die structure is characterized in that: comprises an upper die holder component and a lower die holder component;
the lower die holder assembly comprises a lower die holder (1), a first male die (5), a second male die (6), a guide sliding plate (7), a heading block (8) and a material ejector (14) connected with an air cylinder, wherein the first male die (5) and the second male die (6) are arranged on the lower die holder (1); the lower die holder (1) is provided with a blank holder (2), and the lower die holder (1) is provided with a first male die hollowing avoiding groove (9) and a second male die hollowing avoiding groove (10);
the surface of the first male die (5) comprises a bottom surface and a vertical surface profile of a spare tire groove of a rear floor product, and the surface of the second male die (6) comprises a part profile on a flange surface of the rear floor product, and is a profile with a deeper concave-convex shape;
the upper die holder assembly comprises an upper die holder (3), an upper die holder female die (13) and an upper die holder guide plate (4), wherein the upper die holder female die (13) is arranged on the upper die holder (3), and the upper die holder female die (13) is matched with a first male die (5) and a second male die (6) on the lower die holder (1);
the blank holder (2) is arranged between the lower die holder assembly and the upper die holder assembly, the blank holder (2) is provided with a guide plate (11), and the guide plate (11) of the blank holder (2) and the upper die holder (3) complete die assembly;
the surface of the binder ring (2) comprises a relatively gentle profiling (12) on the flange face of the rear floor product.
CN201921841143.XU 2019-10-30 2019-10-30 A drawing die structure for the rear floor of a car Expired - Fee Related CN211539138U (en)

Priority Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695179A (en) * 2019-10-30 2020-01-17 一汽轿车股份有限公司 A drawing die structure for the rear floor of a car
CN118719953A (en) * 2024-07-26 2024-10-01 中国第一汽车股份有限公司 Drawing module for rear floor panels with reinforcement ribs

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695179A (en) * 2019-10-30 2020-01-17 一汽轿车股份有限公司 A drawing die structure for the rear floor of a car
CN118719953A (en) * 2024-07-26 2024-10-01 中国第一汽车股份有限公司 Drawing module for rear floor panels with reinforcement ribs

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Granted publication date: 20200922