CN2690135Y - New super thin plate double split machine - Google Patents

Abstract

The utility model discloses a new stone super thin plate double split machine, belonging to the building material processing machinery. The new stone super thin plate double split machine is capable of producing and processing various super thin plate material e.g. marble and granite. The utility model adopts a magnetic chuck to clamp and load the be cut stone materials and make the be cut stone materials capable of doing reciprocating swinging along a cutting plane in the splitting process. In this way, a diamond band saw blade is formed a tangency point type cutting, consequently the cutting force is obviously reduced, and the splitting motive power is also reduced obviously. The diamond band saw blade can be cooled fully when cutting, the service life of the back saw blade is prolonged, and the cutting effect is good. The utility model adopts two pairs of magnetic chucks to works simultaneously, so the working efficiency is improved obviously. Consequently, the difficult problem that the limitation of the hardness of the manufacturing super thin plate stone material quality, a bit small size, over high cost and inefficient performance.

Description

A kind of new type superthin plate double split machine

The utility model belongs to building materials processing equipment class, exactly is to disclose a kind of a kind of new type superthin plate double split machine of producing ultra-thin marble, granite, building decorative plates.

At present, the equipment of the ultra-thin plate of processing stone material has the ultra-thin plate cutting machine of a kind of band saw, be that the thick slabstone level of moulding is placed on the workbench, use band-saw diamond bar layering cutting, it is insufficient that this method is dissectd the cooling of slabstone cooling fluid, bands for band is heated greatly, loss is fast, effect is low to making, and can only dissect softer marble slabs.Another kind is a kind of novel bridge-type diamond stone sawing machine, and the patent No. is ZL01259816X, and dissecing ultra-thin plate is to dissect with diamond garden saw blade, and saw kerf is wide, power is big, waste sawing diamond, stone material raw material and electric energy.

The purpose of this utility model is to provide a kind of two two good thicker moulding granite, the layerings simultaneously of marble slabstone of surface evenness is cut into ultra-thin sheet material, and cut good stability in cutting process, processing plane is big, do not have damaged, the work efficiency height, production cost is low, a kind of new type superthin plate double split machine that the end product quality precision is high.

The purpose of this utility model is by providing a kind of a kind of new type superthin plate double split machine with following structure to realize, this new type superthin plate double split machine comprises: band-saw diamond bar, band-saw diamond bar high-speed motion and vertical transmission mechanism, V-road track, the main body that moves, driven body, main shaft, locating piece, sucker, ring flange, driven shaft, described V-road track is vertically fixed in flatly on the basal plane, and the twice rail level is parallel with horizontal plane; Described main body is to be engaged on the centre position of described V-road track with bottom two V-type groove faces, be combined with described main shaft on the correct position of top in two walls about described main body is vertical, with bolting described ring flange arranged on the end face of described main shaft two ends; At described main body right-hand member described driven body is installed, described driven organism bottom be before and after having about both sides four described V-type guide wheels be engaged on the track of following described V-road track, be combined with described driven shaft on the correct position of the middle top of two walls about described driven body, with bolting described ring flange arranged on described driven shaft and the corresponding left end end face of described spindle end ring flange; On the described V-road track face of described main body left end, also cooperate be equipped with one with the identical driven machine body portion of the described driven body of described main body right-hand member, and with the corresponding described driven shaft right-hand member end face of described spindle end flange disc face on be connected with described ring flange with bolting; About on the described flange disc of two correspondences, each is respectively with bolt, the nut mutually described sucker of correspondence of two pairs of working faces that is fixedly connected, the periphery of described sucker working face studs with the working face that locating piece protrudes described sucker respectively, the axial line of wherein said main shaft, two driven shafts is on same straight line, and cut parallelly with two rail levels of described V-road track, the working face of the correspondence of described two pairs of suckers is perpendicular to the axial line of two rail levels of described V-road track and described main shaft, driven shaft.Be installed with the vertical gearing mechanism that moves of described band-saw diamond bar high-speed motion before and after the described V-road track on the correct position of dual-side and basal plane flatly, make the described band-saw diamond bar can be from coming and going on the correct position that passes through smoothly between the described two pairs of corresponding sucker working faces in the left and right sides, and the transverse movement of described band-saw diamond bar and the cutting planes that moves up and down be parallel to the working face of described sucker.This new type superthin plate double split machine also comprises two linkages when the described sucker of a pendulous device that is used to change put sucker and two pairs of correspondences changes pendulum.

The pendulous device of described commentaries on classics pendulum sucker can be by being installed with a reductor on the correct position on the base in main body, the axle head of reductor cooperates the eccentric shaft garden of being equipped with to coil, the vertical eccentric shaft axial line in plane of eccentric shaft garden dish, eccentric shaft link rod one end that is connected, the other end of link rod is connected on the correct position of lock shaft ring stand overhanging arm end, and the lock shaft ring stand is to be installed on the correct position in the outer garden of described main shaft by the jackscrew secure fit on ring week.

Linkage when described sucker changes pendulum can be connected with the interlock hole body with bolting on the centre position by the described sucker working face bottom surface adjacent that connects at described main shaft two ends, on the centre position of the working face bottom surface adjacent of the sucker that described two driven axle heads connect, be connected with the interlock axis body with bolting, the garden axis of a cylinder of interlock axis body can cooperate the hole by the interlock hole body smoothly when making that corresponding two pairs of described suckers are mutually corresponding to coincide, and axial line and hole heart line coincide.The axle of the hole of interlock hole body and interlock axis body also can be made into the body cooperation of square hole side and connect.

The more present process equipment of the utility model has outstanding superiority, one: the utility model is in dissecing motion, cut building stones owing to can change pendulum along the alignment of shafts, the band-saw diamond bar is formed point of contact formula cutting with cutting building stones, and cutting force obviously reduces, and power also reduces thereupon, cutting speed obviously improves, because the two blocks of building stones in front and back dissect simultaneously, effect multiplication especially, and cut the good precision height of the ultra-thin sheet material flatness of being dissectd out; Its two: compare with the existing fish gutting machine of being cut the building stones flat cutting, the utility model is owing to adopt vertical dissecing, make the cooling fluid cooling fully, diamond segment and belt body are difficult for being heated, give full play to its dissection, make cutting marble, granite soft or hard material unrestricted, and efficient is multiplied; Its three: compare with bridge-type diamond stone sawing machine, the utility model is because the saw kerf of band-saw diamond bar is narrow, and the diamond segment spillage of material is few, and power also reduces thereupon when cutting work, also effectively increased the utilization rate of being cut building stones, process equipment has incomparable effect at present.

Below in conjunction with Figure of description and embodiment the utility model is further specified:

Fig. 1: be the utility model structural representation

Fig. 2: the vertical view that is Fig. 1

Fig. 3: be Figure 1A-A cross sectional side view

Fig. 4: the schematic diagram that is corresponding sucker linkage

Fig. 5: the left view that is Fig. 4

Fig. 1, Fig. 2 is illustrated in flatly and vertically is installed with V-road track 1 on the basal plane, and the twice rail level is parallel with horizontal plane. main body 7 is to have two V-type groove faces of bottom surface to be engaged on the road rail level in centre position of V-road track 1, main body 7 is combined with main shaft 11 on the correct position of top in two walls about vertically, be fixedly connected with ring flange 14 (4 ring flanges structure of the present utility model is identical) with bolt (not drawing among the figure) on the main shaft 11 two ends end faces, cooperation is equipped with driven body 15 on main body 7 the right, driven body 15 bottom surfaces be before and after having about both sides four V-type guide wheels 2 be engaged on the rail level of following V-road track 1, be combined with driven shaft 16 on the correct position of the middle top of driven body about 15 two walls, be fixedly connected with ring flange 14 with bolt (not drawing among the figure) on driven shaft 16 and the main shaft 11 corresponding left end end faces, on the rail level of main body 7 left end V-road tracks 1, cooperate the built-up section that the driven body 3 identical with driven body 15 entire combination parts is installed, and the right-hand member of the driven shaft 16 of corresponding main shaft 11 ends is with bolt (not drawing among the figure) ring flange 14 that has been fixedly connected; About each uses bolt and nut (not drawing among the figure) the corresponding mutually sucker 13 (4 sucking disk structures of the present utility model are identical) of two pairs of working faces that is fixedly connected respectively on 4 flange discs 14 of two correspondences, the periphery of each sucker 13 working face all studs with the working surface that locating piece 12 protrudes sucker 13, wherein the axial line of 11 two driven shafts 16 of main shaft is on same straight line, and cut two rail levels that are parallel to V-road track 1, the corresponding working face of two pairs of suckers 13 is perpendicular to two rail levels of V-road track 1 and the axial line of main shaft 11 driven shafts 16; Be fixedly connected with the hole body 5 that links with bolt (not drawing among the figure) on the centre position of the adjacent beneath face of sucker 13 working faces of installing at main shaft 11 two ends, with bolt (not drawing among the figure) the interlock axis body 4 that has been fixedly connected, the garden axis of a cylinder of interlock axis body 4 can cooperate the hole, garden (Fig. 1, Fig. 4, shown in Figure 5) by interlock hole body 5 smoothly when making that corresponding two pairs of suckers 13 are corresponding mutually to coincide on the centre position on the beneath limit of the sucker 13 that is connected and installed on two driven shafts 16 of the right and left.On the correct position of main body 7 internal base, be installed with reductor 6, the axle head of reductor 6 is combined with eccentric shaft garden dish 8, the plane of eccentric shaft garden dish is perpendicular to the axial line of eccentric shaft, a be connected end of link rod 10 of the eccentric shaft of eccentric shaft garden dish 8, the other end of link rod 10 is connected on the correct position of lock shaft ring stand 9 overhanging arm ends, and lock shaft ring stand 9 is to be installed on the correct position in main shaft 11 outer gardens (Fig. 1, shown in Figure 3) by jackscrew (not drawing among the figure) secure fit on ring week.On the correct position of the horizontal front and back of V-road track 1 dual-side horizontal foundation, be installed with the vertical gearing mechanism (not drawing among the figure) that moves of band-saw diamond bar 17 high-speed motions, make band-saw diamond bar 17 can from about come and go on the correct position that passes through smoothly between the two pairs of sucker working faces, and 17 transverse movements of band-saw diamond bar and the cutting planes that moves up and down are parallel to the working face of sucker 13, the working face of the sucker 13 that connects with main shaft 11 two ends is a datum level, and the distance of adjusting between band-saw diamond bar 17 and the sucker 13 working standard faces is the super gauge of sheet of required processing.Also have one with the supporting vacuum negative pressure device (not drawing among the figure) of the ultra-thin plate double split machine of the utility model, the vacuum chamber that connects sucker 13 by vacuum tube, spray the cooling device (not drawing among the figure) (all being part in the original structure) of cooling fluid with one to cutting planes, the whole mechanism that had so both formed the ultra-thin plate double split machine of the utility model, about so both can being installed on the two two thicker preferably moulding slabstones of surface evenness respectively between the working face of two pairs of suckers 13, starting vacuum negative pressure device makes two quilts cut open slabstone to be installed stable, restart sucker and do the commentaries on classics pendular motion, and then start simultaneously the high speed back and forth movement of cooling device and band-saw diamond bar 17 and from top to bottom do cutting movement, to about two quilts cut open slabstone and cut open fully simultaneously, both finished and once cut into two ultra-thin sheet materials.

Claims (3)

1, a kind of new type superthin plate double split machine, comprise: band-saw diamond bar, band-saw diamond bar high-speed motion and vertical transmission mechanism, V-road track, the main body that moves, driven body, main shaft, locating piece, sucker, ring flange, driven shaft, it is characterized in that: described V-road track (1) is vertically fixed in flatly on the basal plane, and the twice rail level is parallel with horizontal plane; Described main body (7) is to be engaged on the centre position of described V-road track (1) with bottom two V-type groove faces, described main body (7), be combined with described main shaft (11) on the correct position of top in two walls vertically, with bolting described ring flange (14) arranged on the end face of described main shaft (11) two ends; Right-hand member at described main body (7) is equipped with described driven body (15), described driven body (15) bottom be before and after having about both sides four described V-type guide wheels (2) be engaged on the track of following described V-road track (1), be combined with described driven shaft (16) about described driven body (15) on the correct position of the middle top of two walls, with bolting described ring flange (14) arranged on described driven shaft and the corresponding left end end face of described main shaft (11) end flanges dish (14); On the rail level of the described V-road track (1) of the left end of described main body (7), also cooperate be equipped with one with the part of the identical driven body of the described driven body of right-hand member (15) (3) of described main body (7), and with the corresponding described driven shaft of face (16) the right-hand member end face of described main shaft (11) end flange disc (14) on be connected with described ring flange (14) with bolting; About on the described flange disc (14) of two correspondences, each uses bolt respectively, the nut mutually corresponding described sucker (13) of two pairs of working faces that is fixedly connected, the periphery of described sucker (13) working face studs with locating piece (12) respectively and protrudes the working face of described sucker (13), wherein said main shaft (11), the axial line of two driven shafts (16) is on same straight line, and cut parallelly with two rail levels of described V-road track (1), the working face of the correspondence of described two pairs of suckers (13) is perpendicular to two rail levels and the described main shaft (11) of described V-road track (1), the axial line of driven shaft (16).Be installed with the vertical gearing mechanism that moves of described band-saw diamond bar high-speed motion before and after the described V-road track (1) on the correct position of dual-side and basal plane flatly, make the described band-saw diamond bar (17) can be from coming and going on the correct position that passes through smoothly between the working face of the described two pairs of corresponding suckers in the left and right sides (13), and described band-saw diamond bar (17) transverse movement and the cutting planes that moves up and down be parallel to the working face of described sucker (13).This new type superthin plate double split machine also comprises two linkages when the described sucker (13) of a pendulous device that is used for changeing putting sucker (13) and two pairs of correspondences changes pendulum.

2, ultra-thin plate double split machine as claimed in claim 1, it is characterized in that: the pendulous device of described commentaries on classics pendulum sucker (13) can be by being installed with a reductor (6) on the correct position on the base in main body (7), the axle head of reductor (6) cooperates the eccentric shaft garden of being equipped with to coil (8), the vertical eccentric shaft axial line in plane of eccentric shaft garden dish (8), a be connected end of link rod (10) of eccentric shaft on the eccentric shaft garden dish (8), the other end of link rod (10) is connected on the correct position of overhanging arm end of lock shaft ring stand (9), and lock shaft ring stand (9) is to be installed on the correct position in the outer garden of described main shaft (11) by the jackscrew secure fit on ring week.

3, as claim 1,2 described ultra-thin plate double split machines, it is characterized in that: the linkage when described sucker (13) changes pendulum can be by being connected with interlock hole body (5) with bolting on the centre position of described sucker (13) the working face bottom surface adjacent that connects at described main shaft (11) two ends, on the centre position of the working face bottom surface adjacent of the sucker (13) that described two driven shafts (16) ends connects, be connected with interlock axis body (4) with bolting, the garden axis of a cylinder of interlock axis body (4) can cooperate the hole by interlock hole body (5) smoothly when making that corresponding two pairs of described suckers (13) are mutually corresponding to coincide, and axial line and hole heart line coincide.The axle of the hole of interlock hole body (5) and interlock axis body (4) also can be made into the body cooperation of square hole side and connect.

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