CN102485458A - Four-post-supporting type disk saw unit for cutting stone by running of saw blades - Google Patents
Four-post-supporting type disk saw unit for cutting stone by running of saw blades Download PDFInfo
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- CN102485458A CN102485458A CN2010105751850A CN201010575185A CN102485458A CN 102485458 A CN102485458 A CN 102485458A CN 2010105751850 A CN2010105751850 A CN 2010105751850A CN 201010575185 A CN201010575185 A CN 201010575185A CN 102485458 A CN102485458 A CN 102485458A
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Abstract
The invention provides a four-post-supporting type disk saw unit for cutting stone by running of saw blades, which comprises a raw material shaping machine and one or more four-post-supporting type multi-saw blade disk saws for cutting stone by running of saw blades. The raw material is shaped on the raw material shaping machine, and the shaped raw material is moved onto each four-post-supporting type multi-saw blade disk saw for cutting stone by running of saw blades through a shared track so as to be cut into plates. The disk saw unit provided by the invention has the advantages that: the raw material is shaped by a special machine, thereby overcoming the defect that the saw blade needs to be replaced in shaping and cutting processes of the raw material, simultaneously improving the working stability of the saw blade, increasing the installation quantity of the saw blades, and improving the production efficiency and fragmenting accuracy.
Description
Technical field
The present invention relates to processing of stone machinery field, specifically a kind of disc cutter tool of rough stone block cutting processing.
Background technology
At present, the machinery used of stone material cutting processing has buhl saw, rotation band saw, circular saw.
Buhl saw since its time to return cutting speed slow, be difficult for cutting hard stone material granite, be usually used in marmorean cutting.
Rotation band saw swage set is little, and volume recovery is high, is the lower processing equipment of stone material cutting cost, but should at most also can only have limitation to enhancing productivity at the bilateral while cutting stone material of rotation band saw by machinery.
Circular saw is the common machinery of present cutting stone material, and saw blade walking cutter tool and boom truck walking cutter are arranged, and wherein saw blade walking cutter tool has gate-type and four columns.The cast-cutting saw slice of above-mentioned all types of machineries is installed on the side protrusion position of main shaft, in order to improve the production efficiency of cutting mechanics, the mode that saw blade is installed in the protrusion position of normal employing lengthening main shaft more; But when the lengthening of the protrusion position of main shaft, the bad stability of axle, the saw blade vibrations strengthen; Cause to be prone to cutter head, swage set increases, and saw life tails off; Phenomenons such as base bearing lifetime are to the raising existence restriction of production efficiency.
Summary of the invention
The production efficiency that the objective of the invention is to improve four post supporting type saw blades walking cutting stone material circular saw with increase the job stability that the saw blade axis position is installed, prolong saw life, increased the machine cuts precision and reduce operating personnel and change the saw blade number of times.
The circular saw unit of the present invention's four post supporting type saw blades walking cutting stone material comprises: a waste material trimmer, many saw blades circular saw of one or more four posts supporting type saw blade walking cutting stone material.Waste material trimmer is traditional saw blade walking cutting disc saw, and its boom truck is shared through many saw blades circular saw of shared track and four post supporting type saw blades walking cutting stone material.
Many saw blades circular saw of four post supporting type saw blades walking cutting stone material comprises: lifting assembly, cutting walking assembly, cutting divide the famine material of chip module, cutting assembly, belt track to place boom truck, water cover and water supply installation, electric control gear.
The lifting assembly of many saw blades circular saw of four post supporting type saw blades walking cutting stone material comprises: column, and the entablature that is connected with column, the hoisting cross beam that links to each other and can on column, slide with column drives the parts that hoisting cross beam goes up and down.
The cutting walking assembly of many saw blades circular saw of four post supporting type saw blades walking cutting stone material comprises: the shaped as frame hoisting cross beam, shaped as frame hoisting cross beam and hoisting cross beam are slidingly connected, and are installed in the movable sliding sleeve of shaped as frame of shaped as frame hoisting cross beam.Movable sliding sleeve of shaped as frame and shaped as frame hoisting cross beam are slidingly connected; On the movable sliding sleeve of shaped as frame movable motor is housed; The power transmission shaft that links to each other with movable motor, the bearing block of supporting drive shaft rotation, the reduction box that links to each other with power transmission shaft; With the walking rack of gears engaged on reduction box and the output shaft, walking rack is installed on the shaped as frame hoisting cross beam.
The cutting of many saw blades circular saw of four post supporting type saw blades walking cutting stone material divides chip module to comprise: the burst tooth bar that is installed on hoisting cross beam; The gears engaged of burst tooth bar and burst output shaft of gear-box; The burst gearbox is installed on the shaped as frame hoisting cross beam, and the burst motor links to each other with the burst gearbox.
The cutting assembly of many saw blades circular saw of four post supporting type saw blades walking cutting stone material comprises: the main spindle box that is installed on a side of the movable sliding sleeve of shaped as frame below; Headstock spindle one side links to each other with gearbox; Gearbox is installed in the outside of main spindle box; The power shaft of gearbox links to each other with main pulley, and main pulley links to each other with belt pulley on the main motor through belt, and main motor is contained in above the movable sliding sleeve of shaped as frame; On the opposite side of the main shaft of main spindle box saw blades groups is installed, and links to each other with main shaft supporting cover fit.The main shaft supporting cover rolls with the countershaft case and is connected.The opposite side of the movable sliding sleeve of countershaft case and shaped as frame below is slidingly connected, and whether fit is connected with main shaft with control main shaft supporting cover to regulate countershaft case position by the slidable adjustment part.The position that is slidingly connected has fixedly gong bolt, and the position that when machine work, is slidingly connected becomes the gong bolt and is fixedly connected, and loose gong bolt becomes and is slidingly connected when changing saw blade.
The movably waste material boom truck of mounting strap track on the side space ground concrete under the shaped as frame hoisting cross beam of many saw blades circular saw of four post supporting type saw blades walking cutting stone material; Waste material boom truck is shared with waste material trimmer through shared track, in the space bit of the movable sliding sleeve of shaped as frame water cover and water supply installation is installed.
The circuit control of many saw blades circular saw of four post supporting type saw blades walkings cutting stone material is conventional, time returns the distance of motion by control movable motors such as travel switches, by time relay control depth of cut, is cut by main driven by motor saw blades groups.
The advantage of the circular saw unit of the present invention's four post supporting type saw blades walking cutting stone material is:
1. the shaping of waste material reduces the number of times of changing saw blade by special machine finish, reduces producers' labour intensity.
2. many saw blades circular saw of one or more four posts supporting type saw blade walking cutting stone material is adopted in cutting; Its saw blades groups is installed on both sides all to be had on the main shaft of rolling bearing position; Improve the job stability of saw blade, increased the quantity that saw blade is installed, improved production efficiency.
Description of drawings
Fig. 1 is the elevational schematic view of many saw blades circular saw of four post supporting type saw blades walking cutting stone material.
Fig. 2 is the schematic cross-section of four post supporting type saw blades walking cutting stone material circular saw unit.
The specific embodiment
According to Fig. 1, shown in Figure 2; Waste material trimmer is traditional disc cutter; General stone machining equipment factory can make; Its waste material boom truck is shared between many saw blades circular saw of famine material trimmer and four post supporting type saw blades walking cutting stone material through common rail, and the quantity of waste material workbench is equipped with as required.
The saw blade walking cutting assembly of many saw blades circular saw of four post supporting types walking cutting stone material is installed on the hoisting cross beam of lifting assembly; Cutting divides chip module to be installed on hoisting cross beam and the shaped as frame hoisting cross beam; Cutting assembly is installed on the below of the movable sliding sleeve of shaped as frame; The saw blades groups of cutting stone material is installed on both sides all to be had on the main shaft of supporting position, and the famine material placement work car of belt track is placed in the below of shaped as frame hoisting cross beam.The water cover is placed on the space bit in the movable sliding sleeve, and water supply installation links to each other with the water cover.
The lifting assembly of many saw blades circular saw of four post supporting types walking cutting stone material comprises: column 9; The entablature 10 that is connected with column 9; Be connected in the lifting slider 8 that slides on the column 9 mutually with column 9, the hoisting cross beam 11 that is connected with lifting slider 8, the Lift Part that drives lifting slider 8 up-downs contains the lifting motor 1 that is installed on the entablature 10; The power transmission shaft 2 that links to each other with lifting motor 1; The bearing block 3 of supporting drive shaft 2 rotations, the gearbox 4 that links to each other with power transmission shaft 2, gearbox 4 links to each other with elevating screw 6 transmissions through bevel reduction gear set 5.Elevating screw 6 is connected with a joggle with up-down gong cap 7, and up-down gong cap 7 is installed on the lifting slider 8.Drive Lift Part that lifting slider 8 goes up and down or form by Hydraulic Lift Part.
The cutting walking assembly of many saw blades circular saw of four post supporting types walking cutting stone material comprises: shaped as frame hoisting cross beam 12, shaped as frame hoisting cross beam 12 is slidingly connected with hoisting cross beam 11.Be installed in the movable sliding sleeve 16 of shaped as frame of shaped as frame hoisting cross beam 12.The movable sliding sleeve 16 of shaped as frame is slidingly connected with shaped as frame hoisting cross beam 12, on the movable sliding sleeve 16 of shaped as frame movable motor 17 is housed, the belt pulley 18 that links to each other with movable motor 17, and belt pulley 18 is through belt, and the power transmission shaft belt pulley links to each other with power transmission shaft 19.The bearing block 20 of supporting drive shaft 19 rotations, the walking rack 22 of the gears engaged on reduction box 21 that links to each other with power transmission shaft 19 and reduction box 21 output shafts.Walking rack 22 is installed on the shaped as frame hoisting cross beam 12.
The cutting of many saw blades circular saw of four post supporting types walking cutting stone material divides chip module to comprise: the burst tooth bar 15 that is installed on hoisting cross beam 11; The gears engaged of burst tooth bar 15 and burst gearbox 13 output shafts; Burst gearbox 13 is installed on the shaped as frame hoisting cross beam 12, and burst motor 14 links to each other with burst gearbox 13.
The cutting assembly of many saw blades circular saw of four post supporting types walking cutting stone material comprises: the main spindle box 23 that is installed on a side of the movable sliding sleeve of shaped as frame 16 belows; Main shaft 28 1 sides on the main spindle box 23 link to each other with gearbox 24; Gearbox 24 is installed in the outside of main spindle box 23; The power shaft of gearbox 24 links to each other with main pulley 25, and main pulley 25 links to each other with belt pulley 26 on the main motor 27 through belt, and main motor 27 is contained in the top of shaped as frame activity sliding sleeve 16; Saw blades groups 29 is installed on the opposite side of the main shaft 28 on the main spindle box 23; And overlap 30 fits with main shaft supporting and link to each other; Main shaft supporting cover 30 rolls with countershaft case 31 and is connected; Countershaft case 31 is slidingly connected with the opposite side of the movable sliding sleeve of shaped as frame 16 belows, and by slidable adjustment part 32 regulate countershaft case positions and control main shaft supporting overlap 30 with main shaft 28 whether fit links to each other.Fixedly gong bolt is acquired in the slip position, and countershaft case 31 is that the gong bolt is fixedly connected below movable sliding sleeve 16 when machinery need cut, and pine gong bolt is for being slidingly connected when changing saw blade group 29.
The circuit control of many saw blades circular saw of four post supporting types walkings cutting stone material is conventional, time returns the distance of motion by control movable motors such as travel switches, by time relay control depth of cut, is cut by main driven by motor saw blade.
The operation principle of equipment: the rough stone block that will cut is positioned on the workbench; And move on to the saw blades groups below of waste material trimmer, and need the waste material of the position adjustment trimmer saw blade position of equating by waste material, open waste material trimmer and high plane finishing such as carry out; Equating finishes the famine material is confirmed cleavage through the saw blades groups below that common rail moves on to many saw blades circular saw of four post supporting types walking cutting stone material; Open the cutting water, start initiatively motor, make main shaft drive saw blades groups through belt pulley, belt, gearbox, main spindle box and rotate; Start self-control button, start movable motor and make saw blades groups get into cut state.Lifting motor started when the walking cutting finished, and saw blade is descended, and the decline degree of depth is confirmed according to the stone material quality; By time relay control, drop to and specify back, the position movable motor that descends to start, saw blades groups gets into cut state; Lifting motor starts after repeating repeatedly to cut the degree of depth that arrival need cut like this; Saw blades groups rises, behind the height of arrival regulation, and the burst electric motor starting.Again get into cut state after burst finishes on request, till cutting finishes on request.
Claims (7)
1. the circular saw unit of a post supporting type saw blade walking cutting stone material comprises: a waste material trimmer, one or more many saw blades of four posts supporting type saw blade walking cutting stone material circular saw.It is characterized in that: the saw blades groups of many saw blades of four post supporting type saw blades walking cutting stone material circular saw is installed on two ends all to be had on the main shaft of swivel bearing position.
2. the circular saw unit of four post supporting type saw blades walking cutting stone material according to claim 1; It is characterized in that: the boom truck (35) of waste material trimmer and many saw blades of one or more four posts supporting type saw blade walking cutting stone material circular saw is general between cutter through common rail, and confirms the quantity of boom truck by needs.
3. the circular saw unit of four post supporting type saw blades walking cutting stone material according to claim 1; It is characterized in that: many saw blades of four post supporting type saw blades walking cutting stone material circular saw comprises: lifting assembly; Cutting walking assembly, cutting divides chip module, cutting assembly; The famine material of belt track is placed boom truck, water cover and water supply, electric control gear.
4. the circular saw unit of four post supporting type saw blades walking cutting stone material according to claim 3; It is characterized in that: the lifting assembly of many saw blades of four post supporting type saw blades walking cutting stone material circular saw comprises: column (9); The entablature (10) that links to each other with column (9); Link to each other and to go up the lifting slider (8) that slides at column (9) with column (9); The hoisting cross beam (11) that links to each other with lifting slider (8) is equipped with the slideway that is slidingly connected with frame type hoisting cross beam (12) on the hoisting cross beam (11), drive the Lift Part that lifting slider (8) goes up and down.
5. the circular saw unit of four post supporting type saw blades walking cutting stone material according to claim 3; It is characterized in that: the cutting walking assembly of many saw blades of four post supporting type saw blades walking cutting stone material circular saw comprises: shaped as frame hoisting cross beam (12); Shaped as frame hoisting cross beam (12) is slidingly connected with hoisting cross beam (11), is installed in the movable sliding sleeve (16) of shaped as frame of shaped as frame hoisting cross beam (12), and the movable sliding sleeve of shaped as frame (16) is slidingly connected with shaped as frame hoisting cross beam (12); On the movable sliding sleeve of shaped as frame (16) movable motor (17) is housed; The belt pulley (18) that is connected with movable motor (17), belt pulley (18) is through belt, and the power transmission shaft belt pulley links to each other with turning cylinder (19); The bearing block (20) of supporting drive shaft (19) rotation; The reduction box (21) that links to each other with power transmission shaft (19), and the walking rack (22) of the gears engaged on reduction box (21) output shaft, walking rack (22) is installed on the shaped as frame hoisting cross beam (12).
6. the circular saw unit of four post supporting type saw blades walking cutting stone material according to claim 3; It is characterized in that: the cutting of many saw blades of four post supporting type saw blades walking cutting stone material circular saw divides chip module to comprise: the burst tooth bar (15) that is installed on hoisting cross beam (11); The gears engaged of burst tooth bar (15) and burst gearbox (13) output shaft; Burst gearbox (13) is installed on the shaped as frame hoisting cross beam (12), and burst motor (14) links to each other with burst gearbox (13).
7. the circular saw unit of four post supporting type saw blades walking cutting stone material according to claim 3; It is characterized in that: the cutting assembly of many saw blades of four post supporting type saw blades walking cutting stone material circular saw comprises: the main spindle box (23) that is installed on the movable sliding sleeve of shaped as frame (16) below one side; One side of the main shaft (28) on the main spindle box (23) links to each other with gearbox (24); Gearbox (24) is installed in the outside of main spindle box (23); The power shaft of gearbox (24) links to each other with main pulley (25), and main pulley (25) links to each other with belt pulley (26) on the main motor (27) through belt, and main motor (27) is contained in the top of shaped as frame activity sliding sleeve (16); On the opposite side of the main shaft (28) of main spindle box (23) saw blades groups (29) is installed; And be connected with main shaft supporting cover (30) fit; Main shaft supporting cover (30) rolls with countershaft case (31) and is connected; The opposite side of the movable sliding sleeve of countershaft case (31) and shaped as frame (16) below is slidingly connected, and regulated the position of countershaft case (31) whether fit is connected with main shaft (28) with controlling main shaft supporting cover (30) by slidable adjustment part (32).Fixedly gong bolt is acquired in the slip position, and countershaft case (31) is that the gong bolt is fixedly connected in movable sliding sleeve (16) below when machinery need cut, and loose gong bolt is for being slidingly connected when changing saw blades groups (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105751850A CN102485458A (en) | 2010-12-03 | 2010-12-03 | Four-post-supporting type disk saw unit for cutting stone by running of saw blades |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105751850A CN102485458A (en) | 2010-12-03 | 2010-12-03 | Four-post-supporting type disk saw unit for cutting stone by running of saw blades |
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| Publication Number | Publication Date |
|---|---|
| CN102485458A true CN102485458A (en) | 2012-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105751850A Pending CN102485458A (en) | 2010-12-03 | 2010-12-03 | Four-post-supporting type disk saw unit for cutting stone by running of saw blades |
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| CN (1) | CN102485458A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875285A (en) * | 2015-06-11 | 2015-09-02 | 浙江常至机械有限公司 | Automatic sink holing machine |
| CN108839257A (en) * | 2018-08-27 | 2018-11-20 | 泉州市海恩德机电科技发展有限公司 | Four column twin beams bridges of one kind cut stone material cutting equipment |
-
2010
- 2010-12-03 CN CN2010105751850A patent/CN102485458A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875285A (en) * | 2015-06-11 | 2015-09-02 | 浙江常至机械有限公司 | Automatic sink holing machine |
| CN104875285B (en) * | 2015-06-11 | 2016-06-08 | 浙江常至机械有限公司 | Automatically basin machine is dug |
| CN108839257A (en) * | 2018-08-27 | 2018-11-20 | 泉州市海恩德机电科技发展有限公司 | Four column twin beams bridges of one kind cut stone material cutting equipment |
| CN108839257B (en) * | 2018-08-27 | 2024-02-27 | 泉州市海恩德机电科技发展有限公司 | Four-column double-beam bridge stone cutting equipment |
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Application publication date: 20120606 |