CN2685373Y - Forming device in three-dimensional pattern sanding machine - Google Patents
Forming device in three-dimensional pattern sanding machine Download PDFInfo
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- CN2685373Y CN2685373Y CN 200420024479 CN200420024479U CN2685373Y CN 2685373 Y CN2685373 Y CN 2685373Y CN 200420024479 CN200420024479 CN 200420024479 CN 200420024479 U CN200420024479 U CN 200420024479U CN 2685373 Y CN2685373 Y CN 2685373Y
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- fabric
- roller
- patterned roll
- napping
- dovetail slide
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Abstract
The utility model discloses a forming device in a napping machine which mainly comprises a sanding roller. The utility model is characterized in that a pattern roller is arranged on the outside of the sanding roller, and concave and convex flower forms are arranged on the pattern roller; a gap is arranged between the pattern roller and the sanding roller, and the gap is matched with the thickness of fabric which needs processing through sanding. The utility model can process various fabrics, such as purified cotton, terylene cotton, chemical fibres, furs, etc. and can process various flower forms with different styles on the same fabric. In the course of process, no chemical auxiliary material, such as colorant, auxiliary agent, etc. is used, and therefore, the utility model uses a physical and natural processing method for processing the patterns. In addition, one napping machine is only provided with one sanding roller for a good napping effect, and energy consumption and process cost are reduced.
Description
Technical field
The utility model relates to the shaped device in a kind of napping machine.
Background technology
Napping machine is mainly used to fabric face is processed, and makes fabric face form one deck fine hair.Topmost device is the napping shaped device in the napping machine, and its structural principle mainly comprises as shown in Figure 1: the sand roller 4 that runs up is respectively arranged with compress roller 3 on the both sides of sand roller 4; Sand roller 4 is combined by steel rider and the rubber that is coated on the steel rider usually.In napping machine, also be provided with some advance cloth spreading roll 6 and 1 and a pair ofly advance cloth traction pressure roller 2 usually in the front side of napping shaped device, also be provided with a pair of cloth traction pressure roller 5 that goes out usually at the rear side of napping shaped device; The effect of entering cloth spreading roll 6 and 1 is that processed fabric 7 is floating whole, the effect of advancing cloth traction pressure roller 2 is processed fabric 7 to be pressed on two advance between the cloth traction pressure roller 2 and draw fabric 7 and move to a certain direction, and to draw the effect of pressure roller 2 identical with advancing cloth in the effect that goes out cloth traction pressure roller 5; And, in processing, moving process, remaining certain force of strain in order to make fabric 7, the rotating speed of generally using cloth traction pressure roller 5 is a little more than the rotating speed that advances cloth traction pressure roller 2.Generally, sand roller 4, advance cloth traction pressure roller 2 and go out cloth traction pressure roller 5 etc. and drive rotation by parts such as belt pulley, belts by motor.In addition, in order to adjust the operating position of compress roller 3---promptly adjust the degree that compress roller 3 presses down fabric 7, usually also be provided with regulator, the structure of regulator is as follows: the compress roller the axle two ends be installed with a nut respectively, every nut matches with a rhizoid thick stick respectively and is connected, the lower end of every rhizoid thick stick is fixed with bevel gear, and this bevel gear matches with bevel gear on being installed in regulating shaft, at an end of regulating shaft handwheel is installed; When needs are adjusted the operating position of compress roller, as long as to a certain direction rotation hand wheel, handwheel just drives the regulating shaft rotation, further drive the leading screw rotation by bevel gear on the regulating shaft and the bevel gear on the leading screw, like this, just can make the nut that matches with leading screw at the vertical direction moving linearly, also just reach and make the purpose of compress roller, thereby can adjust the operating position of compress roller at the vertical direction moving linearly.Certainly, above-mentioned sand roller, compress roller, advance the cloth spreading roll, the relevant parts that advance cloth traction pressure roller, regulator or the like all are installed in the frame of napping machine.
The operation principle of the napping shaped device of said structure is: the fabric 7 that needs processing is under the suppressing action of compress roller 3, be coated on the sand roller 4 with certain wrap angle, can regulate the operating position of compress roller 3 by regulator in vertical direction, also promptly can regulate the wrap angle of fabric 7 and sand roller 4, thereby can regulate the stock removal on fabric 7 surfaces.Advancing cloth traction pressure roller 2 and going out under the acting in conjunction of cloth traction pressure roller 5, when fabric 7 during with the sand roller 4 of certain speed by running up, the abrasive particle of random alignment just closely contacts with fabric 7 on the sand roller 4 surperficial rubbers, and rub on fabric 7 surfaces, cutting edge of a knife or a sword mouth and wedge angle sharp keen on the abrasive particle are at first pulled out the fiber in the fabric yarn, and cut off into the filament shape, along with proceeding of napping work, filament is worn into fine hair, thereby produce the fine hair of one deck densification on fabric 7 surfaces, improved the feel and the snugness of fit of fabric 7 greatly.
The shortcoming of the napping shaped device of said structure is: one, can only carry out napping processing to the whole surface of fabric, just a kind of fabric is processed more single through producing a kind of kind of effect after processing.Two, in the napping process, fabric is that compress roll-in by the sand roller both sides is on sand roller, the pressure that contacts with sand roller is to lean on the tension force of fabric to produce, it is a kind of relatively more flexible contact, when sand roller is rotated at a high speed, fabric just produces circular runout on sand roller, therefore, single sand roller does not just reach the napping effect in the napping machine of this structure, generally many sand roller need be set, and the Tension Control to fabric requires to cause the volume of view picture napping machine bigger than higher in process, energy consumption is higher, and the production kind is more single.
Summary of the invention
The utility model will provide a kind of can on fabric, process three-dimensional flower shape, energy consumption lower, can produce the shaped device in the colored shape napping machine of the solid of spending more the shape kind.
For achieving the above object, the technical solution adopted in the utility model is: the shaped device in the described three-dimensional flower shape napping machine, mainly comprise sand roller, be characterized in: the arranged outside in sand roller has patterned roll, patterned roll is provided with concavo-convex colored shape, be provided with the gap between patterned roll and sand roller, this gap is complementary with the thickness of the fabric that needs napping processing.
The further technical scheme of the utility model is: the downside in patterned roll also is provided with a traction pressure roller, and the traction pressure roller will need the fabric of napping processing to be pressed between traction pressure roller and the patterned roll, also be provided with a fabric guide roll above patterned roll.
The utility model further technical scheme is: the axle head in the patterned roll both sides also is respectively arranged with lash adjusting device; A kind of version of described lash adjusting device is: the axle of patterned roll is fixedlyed connected with the dovetail slide, and the dovetail slide matches with dovetail slide block on being fixed on base, and the dovetail slide can slide on the dovetail slide block; Be installed with a connecting plate on the dovetail slide, a side of connecting plate is connected with an attachment lug, and attachment lug is connected with the piston rod of cylinder, and cylinder is installed on the cylinder block, and cylinder block is installed on the base; The opposite side of connecting plate contacts with the output leading screw of worm type of reduction gearing, worm type of reduction gearing is connected with following drive unit: on the power shaft of worm type of reduction gearing angular wheel is installed, this angular wheel matches with angular wheel on being installed in regulating shaft, the other end of regulating shaft is equipped with handwheel, and regulating shaft is installed on the base by a pair of bearing.
The utility model has the advantages that: in napping machine, use shaped device described in the utility model, can process various fabrics such as cotton textiles, polyester-cotton blend, chemical fibre, hair.And the colored shape of processing is depended on colored shape on the patterned roll, and therefore, the patterned roll that shape is not suited in replacing can process a plurality of colored shape of different-style on a kind of fabric; And in process, do not use chemical adjuvant such as any dyestuff, auxiliary agent, be processing patterns method a kind of pure physical property, natural.Moreover, this processing is to finish under the gap between sand roller and these two roll surfaces of patterned roll, fabric can not be done circular runout on sand roller, therefore only need a sand roller just can reach good napping effect in a napping machine, and this just greatly reduces energy consumption and processing cost.
Description of drawings
Fig. 1 is the structure principle chart of the napping shaped device described in the background technology;
Fig. 2 is the structure principle chart of the shaped device in the solid flower shape napping machine described in the utility model;
Fig. 3 is the structural representation of the lash adjusting device described in the utility model;
Fig. 4 be among Fig. 3 A to the partial structurtes schematic diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments technical scheme described in the utility model and operation principle thereof are further described.
As shown in Figure 2, shaped device in the three-dimensional flower shape napping machine described in the utility model, mainly comprise a sand roller 8, arranged outside in sand roller 8 has a patterned roll 4, and patterned roll 4 is provided with concavo-convex colored shape, is provided with gap 9 between patterned roll 4 and sand roller 8, this gap 9 is complementary with the thickness of the fabric 1 that needs napping processing, that is: in the napping process, can on fabric 1, process decorative pattern, fabric 1 can not be rubbed or grind away again.In the present embodiment, also be provided with the regulator that to regulate gap 9, as shown in Figure 3, Figure 4, a kind of version of described lash adjusting device is: the axle 24 of patterned roll 4 is fixedlyed connected with dovetail slide 23, dovetail slide 23 matches with dovetail slide block 22 on being fixed on base 19, and dovetail slide 23 can slide on dovetail slide block 22; Side at dovetail slide 23 is installed with a connecting plate 15, one side of connecting plate 15 is connected with an attachment lug 16, attachment lug 16 is connected with the piston rod 17 of cylinder 21, and cylinder 21 is installed on the cylinder block 26, and cylinder block 26 is installed on the base 19; The opposite side of connecting plate 15 contacts with the output leading screw 14 of worm type of reduction gearing 11, worm type of reduction gearing 11 is connected with following drive unit: angular wheel 12 is installed on the power shaft of worm type of reduction gearing 11, this angular wheel 12 matches with angular wheel 13 on being installed in regulating shaft 18, the other end of regulating shaft 18 is equipped with handwheel 20, and regulating shaft 18 is installed on the base 19 by a pair of bearing 25.In actual use, worm type of reduction gearing 11 can also directly be driven by stepper motor, that is: the power shaft with worm type of reduction gearing 11 directly is connected with the output shaft of stepper motor, and this variation also should belong to protection domain of the present utility model.In the present embodiment, as shown in Figure 2, also be provided with a traction pressure roller 10 at the downside of patterned roll 4, traction pressure roller 10 will need the fabric 1 of napping processing to be pressed between traction pressure roller 10 and the patterned roll 4, also be provided with a fabric guide roll 5 above patterned roll 4.Similar with traditional napping machine, in the present embodiment, also be provided with in the front side of shaped device and somely advance cloth spreading roll 2 and 3, also be provided with a pair of cloth traction pressure roller 7 that goes out at the rear side of shaped device, and, according to the structure of whole napping machine, some fabric guide rolls 6 can also be set in suitable place.
The operation principle of the shaped device of said structure is: the size of at first coming control gap 9 according to the thickness of fabric to be processed, its method of adjustment is: start cylinder 21 earlier, make its piston rod 17 come pushing tow connecting plate 15 by attachment lug 16, connecting plate 15 drives dovetail slide 23 again and slides on dovetail slide block 22, and patterned roll 4 is drawn close to sand roller 8 directions; And then according to the thickness of fabric to be processed, to a certain direction rotation hand wheel 20, handwheel 20 drives angular wheel 13 rotations by regulating shaft 18, angular wheel 13 drives another angular wheel 12 rotations again, angular wheel 12 drives leading screw 14 rotations by worm type of reduction gearing 11, make leading screw 14 pushing tows on the opposite side of connecting plate 15, equally, connecting plate 15 also drives dovetail slide 23 and slides on dovetail slide block 22, and patterned roll 4 pushed away sand roller 8, till the thickness of gap between patterned roll 4 and the sand roller 8 and fabric to be processed is complementary, that is: in process, can on fabric, process decorative pattern clearly, fabric not ground away again, rub.Behind the above-mentioned adjustment end-of-job, just can carry out the napping shaping work, similar with traditional napping machine, going out cloth traction pressure roller 7, reaching under the acting in conjunction of patterned roll 4 and traction pressure roller 10 etc., fabric 1 to be processed moves to predetermined direction in napping machine, equally, remain certain force of strain in order to make fabric 1 in processing, moving process, the rotating speed that will go out cloth traction pressure roller 7 is adjusted slightly higherly.Fabric 1 is under the effect of fabric guide roll 5, wrap in tightly on the patterned roll 4 with certain wrap angle, because the surface engraving in patterned roll 4 has concavo-convex colored shape, therefore the surface of fabric 1 just occurred with patterned roll 4 on identical concavo-convex colored shape, when fabric 1 during by the gap 9 between patterned roll 4 and the sand roller 8, the abrasive particle of random alignment just closely contacts with that part that fabric 1 rat comes on the sand roller 8 surperficial rubbers, and rub, the sharp keen knife edge and the wedge angle of abrasive particle, fiber in that part of fabric yarn that projection is next is pulled out, and cuts off into the filament shape, continue to wear into fine hair again; And the surface that is trapped in patterned roll 4 sunk that part of fabrics just can be ground to by sand roller 8, also keeps its original state.Like this, just produce a kind of protrude fabric face, fine hair type, colored shape that third dimension is very strong on the surface of fabric 1.In normal napping process, when the joint that runs between the cloth, because the thickness of cloth joint is more much bigger than the distance in the gap 9 of adjusting, hinder normally carrying out of production and processing for preventing from joint rubbed, action that can control cylinder 21 makes the suitably withdrawal inwards of piston rod 17 of cylinder 21, piston rod 17 by attachment lug 16 with connecting plate 15 to lira, connecting plate 15 is pulled away from sand roller 8 by dovetail slide 23 with patterned roll 4 again, to increase gap 9, the cloth joint can be passed through smoothly; After the cloth joint passes through smoothly, cylinder 21 is restored to the original state, proceed to guarantee to produce.
Claims (3)
1, the shaped device in the three-dimensional flower shape napping machine, mainly comprise sand roller, it is characterized in that: the arranged outside in sand roller has patterned roll, patterned roll is provided with concavo-convex colored shape, be provided with the gap between patterned roll and sand roller, this gap is complementary with the thickness of the fabric that needs napping processing.
2, shaped device as claimed in claim 1, it is characterized in that: the downside in patterned roll also is provided with a traction pressure roller, the traction pressure roller will need the fabric of napping processing to be pressed between traction pressure roller and the patterned roll, also be provided with a fabric guide roll above patterned roll.
3, shaped device as claimed in claim 1 or 2 is characterized in that: the axle head in the patterned roll both sides also is respectively arranged with lash adjusting device; A kind of version of described lash adjusting device is: the axle of patterned roll is fixedlyed connected with the dovetail slide, and the dovetail slide matches with dovetail slide block on being fixed on base, and the dovetail slide can slide on the dovetail slide block; Be installed with a connecting plate on the dovetail slide, a side of connecting plate is connected with an attachment lug, and attachment lug is connected with the piston rod of cylinder, and cylinder is installed on the cylinder block, and cylinder block is installed on the base; The opposite side of connecting plate contacts with the output leading screw of worm type of reduction gearing, worm type of reduction gearing is connected with following drive unit: on the power shaft of worm type of reduction gearing angular wheel is installed, this angular wheel matches with angular wheel on being installed in regulating shaft, the other end of regulating shaft is equipped with handwheel, and regulating shaft is installed on the base by a pair of bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420024479 CN2685373Y (en) | 2004-01-19 | 2004-01-19 | Forming device in three-dimensional pattern sanding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420024479 CN2685373Y (en) | 2004-01-19 | 2004-01-19 | Forming device in three-dimensional pattern sanding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2685373Y true CN2685373Y (en) | 2005-03-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420024479 Expired - Fee Related CN2685373Y (en) | 2004-01-19 | 2004-01-19 | Forming device in three-dimensional pattern sanding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2685373Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117226625A (en) * | 2023-11-09 | 2023-12-15 | 江苏鑫润辉科技有限公司 | Processing equipment for manufacturing printing and dyeing mechanical parts |
-
2004
- 2004-01-19 CN CN 200420024479 patent/CN2685373Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117226625A (en) * | 2023-11-09 | 2023-12-15 | 江苏鑫润辉科技有限公司 | Processing equipment for manufacturing printing and dyeing mechanical parts |
| CN117226625B (en) * | 2023-11-09 | 2024-01-30 | 江苏鑫润辉科技有限公司 | Processing equipment for manufacturing printing and dyeing mechanical parts |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |