Elastic scraper formula sweeper
Technical field
The utility model relates to a kind of to industrial sweeper, particularly is used in the improvement of the clearing apparatus structure on the ribbon conveyer.
Background technology
The material that conveyer belt is carried often has stickum, and as coal dust, granular material etc., wherein a part can be bonded on the conveyer belt working face, enters easily when discharging in the snub pulley and carrying roller housing of unloaded section, and bearing is worn and torn fast; The carrying roller housing is stained with material and can tears and plucking conveying zone face glue, quickens the wearing and tearing of conveyer belt.If adhesion enters tail changed course cylinder or vertical tension drum, will be bonded on the cylinder surface, cause belt deflection, increase the wearing and tearing of conveyer belt, even tear the drum rubber layer, cause serious consequence.So the cleaning ability of clearing apparatus reduces equipment failure rate and has very important effect with the reduction maintenance cost improving operational efficiency, the reliability of ribbon conveyer on the ribbon conveyer.
What at present domestic most of belt cleaners adopted is the acacia gum sweeper, it adopts rubber as elastomer alloy cleaning scraper to be pressed on the belt surface, this sweeper has characteristic of simple structure, but it also has fatal shortcoming, the solid accumulation that cleans exactly is on cleaning board and elastomer, fall to increase elastomeric absorbing effect influence cleaning effect and service life as untimely cleaning; The elastomer overlong time can produce ageing of rubber, and elasticity attenuation comes unglued, bolt looseness phenomenon such as come off, and can scratch belt; This sweeper is not offset the cutter relieving function, because what adopt is carbide alloy cleaning scraper, when running into protrusion such as bulk resistance and conveying band joint, is easy to hurt belt.
Technology contents
The purpose of this utility model is, a kind of elastic scraper formula sweeper is provided, so solved in the background technology sweeper elastomer service life short, fragile, hurt problems such as belt easily.
The utility model is realized in the following manner: in the described elastic scraper formula sweeper structure, angle steel is fixed on the square steel tube, tubular axis in angle steel, square steel tube and the square steel tube constitutes the swing pedestal, insert in the slot of swing pedestal upper surface formation the lower end of scraper plate, and two ends are respectively arranged with the block of bolting on the swing pedestal.Described scraper plate be shaped as arc-shaped curved surface; Be respectively arranged with a tensioning apparatus at the two ends of described swing pedestal.
Ring flange is fixed on the square steel tube that exposes at described swing pedestal two ends by bearing block, an end of swing arm is fixed on the ring flange in the described tensioning apparatus, and the other end has an elastic regulating structure that is made of the nut of the spring on spring pressure bar, spring base, the spring pressure bar, spring pressure bar end with bolting.
The outside of described tensioning apparatus, the two ends of described swing pedestal are respectively arranged with ripping bar.
With process that belt contacts in, even the arc-shaped curved surface of scraper plate profile also can keep the basil preferably after the scraper plate wearing and tearing, can effectively strike off the material that sticks on the belt, and need not often adjust.In tensioning apparatus, owing to adopted the tensioning apparatus of spring structure, make the swing pedestal have the function of automatic compensation and damping, and can keep stable contact pressure, can improve the scraper plate life-span and improve the cleaning effect.
Said structure of the present utility model has following advantage:
1. simple installation is quick; Compact conformation is adjusted easy to maintenancely, and it is little to take up room.
2. scraper plate wearability, shock resistance are good, and the scraper plate coefficient of friction is low, the little or almost not damage to the belt damage; Be applicable to bad working environments and high belt speed operating mode, long service life;
3. scraper plate in use has the sharp keen characteristic of the automatic maintenance scraper plate basil, cleans effective;
4. scraper plate adopts the design of sectional type mold, and versatility is good, and it is convenient to change, and maintenance cost is low;
5. tensioning apparatus adopts spring take-up, has tensioning and buffering absorbing effect simultaneously, can guarantee the thorough and stable of cleaning, and can prolong the service life of scraper plate.
Description of drawings
Accompanying drawing 1 is the structural representation of a kind of embodiment of the utility model;
Accompanying drawing 2 be accompanying drawing 1 D-D to the structure for amplifying schematic diagram;
Accompanying drawing 3 be accompanying drawing 1 C-C to the structure for amplifying schematic diagram;
Accompanying drawing 4 be accompanying drawing 1 E to structural representation.
In the accompanying drawing: scraper plate 1, ring flange 2, tensioning apparatus 3, ripping bar 4, bearing block 5, holding screw 6, square steel tube 7, angle steel 8, bolt group 9, spring pressure bar 10, swing arm 11, spring 12, nut 13, screw 14, block 15, tubular axis 16, swing pedestal 17, spring base 18.
Embodiment
Embodiment
Below in conjunction with accompanying drawing a kind of embodiment of the present utility model is elaborated:
The overall structure of present embodiment as shown in Figure 1.The shape of scraper plate 1 as shown in Figure 2, bolt group 9 is fixed on angle steel 8 on the square steel tube 7, makes between angle steel and the square steel tube to form groove shape structure, the lower end of scraper plate can be inserted in this groove.Block 15 is fixed on the square steel tube with screw 14 at the scraper plate two ends,, avoids the axial float of scraper plate with spacing in addition to scraper plate.Tubular axis 16 is welded in the square steel tube, and constitutes swing pedestal 17 jointly with angle steel, and regulating center bearing base 5 and spring take-up 3 are housed on the spindle nose of tubular axis.
Ring flange 2 is by being bolted on the bearing block 5.During installation, the head funnel two side Bolt Connection of this ring flange and ribbon conveyer, whole sweeper scraper plate places head funnel the inside and closely contacts with the belt at cylinder place.
Tensioning apparatus 3 is made up of swing arm 11, spring pressure bar 10, spring 12, nut 13, spring base 18, by holding screw 6 swing arm and the tubular axis of swinging on the pedestal is fixed.
Ripping bar 4 can insert in the hole on the swing arm outside swing pedestal, and rotatable, adjust the swing pedestal to proper angle,
The operation principle of present embodiment is, after choosing suitable installation site (the inclined to one side back lower place of cylinder discharging point) and installing, scraper plate is adjacent to the strap surface at cylinder place under the effect of tensioning apparatus, and the material that utilizes the basil of scraper plate will stick on the belt scrapes; After using the long period, when tensile force being reduced because of the wearing and tearing of scraper plate, two holding screws 6 in can the loose ends tensioning apparatus on the swing arm 11 and the nut 13 on the spring pressure bar, with pendulum rotating moving axis frame in the hole on the ripping bar 4 insertion swing arm outside swing pedestals, adjust the swing pedestal to proper angle, tighten holding screw 6, thrust to the nut 13 on suitable size and the locking spring depression bar 10 that turn nut 13 is adjusted spring gets final product.
The replacing method of described scraper plate is: unclamp bolt group 9, screw 14 respectively, take down a side (or both sides) block, withdraw from scraper plate from a side (or both sides) order, the scraper plate of serious wear is more changed, the group 9 that tights a bolt then also gets final product scraper plate is fixing at two ends with screw 14 with block.