CN2670086Y - Multi-round wallboard extruding and vacuum forming apparatus - Google Patents
Multi-round wallboard extruding and vacuum forming apparatus Download PDFInfo
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- CN2670086Y CN2670086Y CNU2003201086613U CN200320108661U CN2670086Y CN 2670086 Y CN2670086 Y CN 2670086Y CN U2003201086613 U CNU2003201086613 U CN U2003201086613U CN 200320108661 U CN200320108661 U CN 200320108661U CN 2670086 Y CN2670086 Y CN 2670086Y
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Abstract
The utility model discloses a multi-round wallboard extruding and vacuum forming apparatus, and the multi-round wallboard extruding and vacuum forming apparatus relates to a forming apparatus which applies the technology of plasticity extruding and vacuum dewatering to produce the multi-round wallboard. The multi-round wallboard extruding and vacuum forming apparatus is composed of a vacuum dewatering system and a rotary extruding forming system. The rotary extruding forming system is composed of a forming mould frame rack, two movable moulds, a battery mould and a rotary extruding device. Wherein, the section is in a grooved shape and the plate face of the right end of the forming mould frame rack is provided with rounds with equal distance; the movable moulds are respectively arranged at the top part and the bottom part of the frame rack; the battery mould is arranged in the frame rack from the left end opening point; the extruding core pipe is rotated and inserted into the rotary extruding device in the frame rack from the rounds point at the right end plate of the frame rack. The battery mould is composed of several cavities and the cuboid steel structure distributed with meshes on the two sides of the front and the back. The bottom surface is provided with water rounds, and the left end face is provided with an exhaust pipe which is communicated with an armed pipe of the vacuum dewatering system. Producing the wallboard by using the device can realize fast mold releasing, satisfying the request of saving energy and raising the performance index of physical mechanics of concrete.
Description
Technical field
The utility model relates to the mechanical manufacturing field of wallboard manufacture, relates in particular to the shaped device of utilization plasticity extrusion process and many rounds of the closely knit explained hereafter of vacuum dehydration wallboard.
Background technology
Along with the development of building industry, to have carried out in country under the requirement of the use of forbidding solid clay brick and building energy conservation, various novel materials for walls have obtained using widely in architectural engineering.But a lot of materials for walls after use or architectural engineering as yet not final acceptance of construction just problems such as contraction distortion, crack and seepage have appearred.Though some is because construction wrong causes, the reason of searching to the bottom, main still since the moulding process of materials for wall, match ratio technology especially molding equipment factor such as fall behind, make that the volume stability of materials for wall is poor, poor durability causes.
Building energy conservation more and more is subject to people's attention, and the existing various wallboards in market are because the version of its single row of holes, the requirement that does not reach building energy conservation, and these wallboards can not be made load bearing wall and exterior wall and use because intensity is not high.Traditional concrete making technology equipment and former, the incompatibility modern architecture is to the requirement of materials for wall.The wallboard that utilizes the moulding by casting device fabrication to come out, though also adopt extrusion process, because its ratio of mud is excessive, unnecessary moisture content still is retained in the inside of goods, the moulding packing is not high, intensity reduces and contraction distortion easily, the product demoulding rapidly, and the production cycle is long.Screw extrusion is carried former, be difficult to produce the wallboard of many rounds again, the requirement that its insulation of the wallboard of being produced, sound insulation value do not reach building energy conservation and standard for sound insulation, its production process is not also broken away from hand labour on a lot of links, and need take big place could large-scale production.
Summary of the invention
For overcoming the deficiencies in the prior art, the utility model provides a kind of many rounds wallboard extruding, vacuum forming device.Utilize this device to produce wallboard, can realize the fast demoulding of product, curing time shortens greatly, concrete every physical and mechanical property index all can improve greatly, simultaneously, the requirement of building energy conservation can be satisfied, need not large-scale production can be formed in big construction site again.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of many round extruding, vacuum forming device, comprise the vacuum dewatering system that is provided with moisture trap and armouring pipe, it is made of a vacuum dewatering system and a flow forming system in combination; Described flow forming system is packaged type cope match-plate pattern and the lower bolster that is evenly equipped with the shaping frame of adjustable equidistant round on grooved and its right end plate face and is arranged at frame roof and bottom respectively by its section respectively, from framework left end opening part be arranged in the framework the battery mould plate with and the rotation extrusion equipment that inserts in the framework from the rotation of the round of framework right end plate of extrusion die pipe combine, the set of shaping mould framework and cope match-plate pattern thereof and lower bolster and battery mould plate constitutes a molding case, described battery mould plate is integral by some cavity cuboid steel construction permutation and combination, be evenly equipped with mesh on two facades in the front and back of every shuttering, its bottom surface is provided with osculum, and its left side is provided with a blast pipe that is connected with the armouring pipe of vacuum dewatering system.
Compare with traditional wallboard manufacture equipment, the utlity model has following advantage:
This device on the system with plasticity extrusion process and organically combination of vacuum dewatering technique, thereby overcome the defective of wallboard goods inside effectively, redundant moisture can be discharged from the inside of goods immediately, obtain the closely knit effect identical, make that concrete physical and mechanical property improves greatly in the wallboard with the dry concrete mix.
2. utilize this device to produce wallboard, the just demoulding immediately after application of vacuum, to take off the wallboard of water through the plasticity extruding, further dehydration is closely knit again, the outer surface and comprehensive the obtaining of internal moisture of wallboard are handled, produce the concrete product of high-strength light, realized solving and overcoming the problems such as contraction distortion, crack, seepage, volume stability difference and poor durability of material with materials for wall itself.
Since the core pipe adjusting device that is provided with many rounds in this device with and the battery mould plate of adjustable number, then can produce the wallboard of multiple different size according to different engineering demands.
4. this device adopts the version of many rounds, and the wallboard of producing can be saved cement 20% compared with similar products, has reached energy saving purposes.
5. utilize the moulding moulding box of this device can realize the set of various mechanism, make package unit need not take big construction site and also can form large-scale production.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the structural formula intention of shaping mould framework and upper and lower template thereof among Fig. 1.
Fig. 3 is the structural representation of battery mould plate among Fig. 1.
Fig. 4 is the structural representation of monolithic shuttering among Fig. 3.
Fig. 5 is the rotation extrusion equipment structural representation among Fig. 1.
Fig. 6 is the structural representation of supporting plate mechanism.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described.
Embodiment shown in Figure 1 is a kind of many round extruding, vacuum forming device, comprises the vacuum dewatering system that is provided with moisture trap 1 and armouring pipe 2, and it is made of a vacuum dewatering system and a flow forming system in combination.As Fig. 2,3, shown in 4, described flow forming system is packaged type cope match-plate pattern 8 and the lower bolster 9 that is evenly equipped with the shaping mould framework 7 of adjustable equidistant round on grooved and its right end plate face and is arranged at shaping mould framework 7 tops and bottom respectively by its section respectively, from the left side opening part of shaping mould framework 7 be arranged in the shaping mould framework 7 battery mould plate 10 with and the rotation extrusion equipments that insert in the shaping mould framework 7 from the round rotation of shaping mould framework 7 right end plate of extrusion die pipe 13 combine, shaping mould framework 7 and cope match-plate pattern 8 thereof and lower bolster 9 constitute a molding case 4 with the set of battery mould plate 10, described battery mould plate 10 is integral by some cavity cuboid steel construction permutation and combination, be evenly equipped with mesh on two facades in the front and back of every shuttering, its bottom surface is provided with osculum 11, and its left side is provided with a blast pipe 3 that is connected with the armouring pipe 2 of vacuum dewatering system.
As shown in Figure 5, described rotation extrusion equipment is constituted by the adjusting device 5 of each the comb spacing of adjusting core pipe that is connected with extrusion die pipe 12 and the rotating extrusion device 6 of core pipe 12.
As shown in Figure 1, the cope match-plate pattern 8 of described moulding moulding box 4 and lower bolster 9 are respectively by motor-driven, when producing many rounds wallboard, earlier lower bolster 9 is moved to the bottom of shaping mould framework 7, the left side opening part of battery mould plate 10 from shaping mould framework 7 is arranged in the shaping mould framework 7, pin latch (not drawing among the figure), the armouring pipe 2 and the blast pipe 3 of flow forming system of vacuum dewatering system are connected.Then the concrete mixing material that will stir evenly flows material in the top injection moulding moulding box 4 of shaping mould framework 7, mobile cope match-plate pattern 8 to the top of framework with moulding moulding box 4 closures.Start the rotation extrusion equipment, under the effect of rotation extruding, core pipe 12 is clamp-oned rotationally in the right-hand member plate hole of moulding moulding box 4, mix material in the moulding this moment moulding box 4 is because the intervention of core pipe 12, excessive moisture that has been compressed and air enter by the mesh on the battery mould plate 10 in the cavity of shuttering after filtration.Because the gravity of water is opened the draining sucker (not drawing among the figure) of shuttering 10 bottom surfaces in groups automatically, obtain half-dried rigid concrete this moment.Start rotating extrusion device once more, core pipe 12 is withdrawed from moulding moulding box 4.Start vacuum dewatering system, continue the moisture content of goods in the suction moulding moulding box 4, the unnecessary residual water of goods inside is sucked moisture trap 1 by exhaust apparatus continuously in the casing at this moment.Determine the vacuum treated time according to the technological parameter of determining, after several minutes, close vacuum dewatering system, start as shown in Figure 6 by motor-driven supporting plate mechanism 13, simultaneously, lower bolster 9 is shifted out from the bottom of moulding moulding box 4, and the bottom of supporting plate mechanism 13 being walked to moulding moulding box 4 finally replaces lower bolster 9.Open cope match-plate pattern 8 battery mould plate 10 is withdrawed from shaping mould framework 7, battery mould plate 10 is separated with supporting plate mechanism 13, in type many rounds wallboard then drops in the supporting plate mechanism 13.So far, demoulding work is promptly accused and is finished, and just available at last fork truck shovels away supporting plate mechanism 13 to the maintenance place together with in type many rounds wallboard, begins next working cycles.
Claims (2)
1. the extruding of round more than a kind, vacuum forming device comprise the vacuum dewatering system that is provided with moisture trap and armouring pipe, and it is characterized in that: it is made of a vacuum dewatering system and a flow forming system in combination; Described flow forming system respectively by its section be evenly equipped with the shaping frame of adjustable equidistant round on grooved and its right end plate face and be arranged at the packaged type cope match-plate pattern of frame roof and bottom respectively and lower bolster, from framework left end opening part be arranged in the framework the battery mould plate with and the rotation extrusion equipment that inserts in the framework from the round rotation of framework right end plate of extrusion die pipe combine; The set of shaping mould framework and cope match-plate pattern thereof and lower bolster and battery mould plate constitutes a molding case; Described battery mould plate is integral by some cavity cuboid steel construction permutation and combination, be evenly equipped with mesh on two facades in the front and back of every shuttering, its bottom surface is provided with osculum, and its left side is provided with a blast pipe that is connected with the armouring pipe of vacuum dewatering system.
2. many round extruding according to claim 1, vacuum forming device, it is characterized in that: described rotation extrusion equipment is constituted with the core pipe rotating extrusion device that is connected with adjusting device by the core tube pitch adjusting device that is connected with the extrusion die pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2003201086613U CN2670086Y (en) | 2003-12-05 | 2003-12-05 | Multi-round wallboard extruding and vacuum forming apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2003201086613U CN2670086Y (en) | 2003-12-05 | 2003-12-05 | Multi-round wallboard extruding and vacuum forming apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2670086Y true CN2670086Y (en) | 2005-01-12 |
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ID=34474709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2003201086613U Expired - Fee Related CN2670086Y (en) | 2003-12-05 | 2003-12-05 | Multi-round wallboard extruding and vacuum forming apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2670086Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101386186B (en) * | 2007-09-14 | 2010-10-13 | 扬州威奥重工机械有限公司 | Block moulder with failure-safe system and working method thereof |
| CN106514830A (en) * | 2016-11-09 | 2017-03-22 | 中建科技湖南有限公司 | Forming process and device of precast concrete member |
-
2003
- 2003-12-05 CN CNU2003201086613U patent/CN2670086Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101386186B (en) * | 2007-09-14 | 2010-10-13 | 扬州威奥重工机械有限公司 | Block moulder with failure-safe system and working method thereof |
| CN106514830A (en) * | 2016-11-09 | 2017-03-22 | 中建科技湖南有限公司 | Forming process and device of precast concrete member |
| CN106514830B (en) * | 2016-11-09 | 2018-10-23 | 中建科技湖南有限公司 | A kind of precast concrete moulding process and its device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |