CN111152341A - One-mold multi-block prefabricated staircase mold - Google Patents
One-mold multi-block prefabricated staircase mold Download PDFInfo
- Publication number
- CN111152341A CN111152341A CN202010130368.5A CN202010130368A CN111152341A CN 111152341 A CN111152341 A CN 111152341A CN 202010130368 A CN202010130368 A CN 202010130368A CN 111152341 A CN111152341 A CN 111152341A
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- China
- Prior art keywords
- template
- fixed side
- movable outer
- hydraulic cylinder
- movable
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
- B28B7/225—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units for making stairs or stair units comprising more than one step
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses a multi-block prefabricated stair mold which comprises a slide way base, a vibration motor and a hydraulic station, wherein a fixed side template and a movable outer template are connected to the slide way base, one side, far away from the fixed side template, of the movable outer template is connected with the slide way base through a first hydraulic cylinder, a movable inner template is arranged between the fixed side template and the movable outer template, the movable inner template and the fixed side template, the adjacent movable inner template and the movable outer template are movably connected through bottom connecting plates, the side templates are connected to two sides of the fixed side template, the other ends of the side templates are connected with the slide way base through second hydraulic cylinders, the fixed side templates are connected with the movable outer template through locking mechanisms, and the vibration motor is arranged on the fixed side templates and the movable outer template. Compared with the prior art, the invention has the advantages that: is beneficial to improving the labor efficiency, improving the building quality and promoting the development of green building materials.
Description
Technical Field
The invention relates to the technical field of assembled prefabricated staircase molds, in particular to a mold with a plurality of prefabricated staircases.
Background
The wide application of the assembly type building technology not only changes the position of the building industry in national production, but also promotes the scale transformation of the development of the building industry. The development of the assembly type building stimulates innovation of the building industry, fully applies novel building materials and novel scientific technologies, has profound significance for the development of the building industry in the future, and is an important trend for the development of the building industry in the new period. Compared with the traditional building mode, the assembly type building has numerous advantages, really achieves the policy of low carbon, four sections and one environment protection, which is vigorously advocated by the nation, and has good economic and environment protection benefits.
However, most of the existing prefabricated stair plate molds are single molds, have low production efficiency and high labor intensity, are not beneficial to energy conservation and emission reduction, and promote the development of green building materials.
Disclosure of Invention
The invention aims to solve the technical problems and provide a one-mold multi-block prefabricated stair mold which has important significance in the aspects of energy conservation and emission reduction, improvement of labor efficiency, improvement of building quality, promotion of development of green building materials, improvement of economic benefits and the like.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a multi-block prefabricated stair mold comprises a slide base, a vibrating motor and a hydraulic station, wherein a fixed side template and a movable outer template are connected to the slide base, one side, far away from the fixed side template, of the movable outer template is connected with the slide base through a first hydraulic cylinder, at least two groups of movable inner templates are arranged between the fixed side template and the movable outer template, the movable inner templates, the adjacent movable inner templates and the movable outer template are movably connected through a bottom connecting plate, the side templates are connected to two sides of the fixed side template through a rotating shaft, the other ends of the side templates are connected with the slide base through a second hydraulic cylinder, the fixed side templates and the movable outer template are connected through a locking mechanism, the vibrating motor is provided with two groups and is respectively connected and arranged on the fixed side template and the movable outer template, the hydraulic station provides power for the first hydraulic cylinder and the second hydraulic cylinder.
As an improvement, the first hydraulic cylinder is fixed on the slide way base, two groups of hydraulic cylinders are symmetrically arranged, and the power output end of the first hydraulic cylinder is connected with the movable outer template.
As an improvement, the second hydraulic cylinder is fixed on the slide base, and the power output end of the second hydraulic cylinder is connected with the side template.
As an improvement, one end of the locking mechanism is fixedly connected with the fixed side template, and the other end of the locking mechanism is connected with the movable outer template through a nut or an electric locking mechanism.
Compared with the prior art, the invention has the advantages that:
1. the plate stair moulds on the market are all single-mode, namely one set of mould can only be once made and produced a plate stair, and the mould cost is with high costs, and production efficiency is low to bring like this. The novel plate type stair mold solves the problems, can be used for manufacturing a plurality of plate type stair molds according to production requirements, and can be used for producing 3 pieces of the 2-10 drawings at one time, so that the mold cost is reduced, the production efficiency is improved, and the labor intensity is reduced.
2. The existing single-mode dies are manually opened and closed, and the novel die is opened and closed hydraulically and controlled automatically. Not only the labor intensity of workers is reduced, but also the positioning precision of the die is improved, and the labor efficiency is improved.
3. After the existing single-mold die is opened, two templates are contacted with a product, and the two adjacent templates are fixedly connected and are right-angled, so that the two adjacent templates are not suitable to be separated from the product. When the product is lifted and taken out, the product is difficult to be completely separated from the two templates, and the product is easy to be subjected to edge deletion and corner falling. In case cause the product to lack the limit and fall the angle and just need carry out the later stage and repair, extravagant manpower and materials influence product quality moreover. This novel mould is complete open-close type, and the product still only one side contacts with the template after the die sinking, very easily separates when lifting by crane and taking out the product, and product corner atress is less, can not injure the product corner, has reduced the later stage and has restoreed, has improved the yield, but also has guaranteed product quality.
4. This novel mould self has vibrating motor, and it need not artifically to smash with the vibrting spear closely knit to pour the process. The concrete is vibrated and tamped when being poured, air bubbles in the concrete are emptied at any time, so that the concrete is combined compactly, the phenomena of honeycomb pitted surface and the like of the concrete are eliminated, the strength of the concrete is improved, and the product quality of the plate stair is ensured.
Drawings
Fig. 1 is a structural plan view of a multi-block prefabricated staircase mold according to the present invention.
As shown in the figure: 1. the device comprises a slideway base, 2 a vibration motor, 3 a hydraulic station, 4 a fixed side template, 5 a movable outer template, 6 a hydraulic cylinder I, 7 a movable inner template, 8 a bottom connecting plate, 9 a side template, 10 a hydraulic cylinder II, 11 a locking mechanism, 12 and a plate type stair.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Shown in the attached drawing 1, a prefabricated stair mould of polylith, including slide base 1, vibrating motor 2 and hydraulic pressure station 3, it is equipped with fixed side form board 4 and removal exterior sheathing 5 to connect on the slide base 1, it is connected with slide base 1 through pneumatic cylinder 6 to remove one side that exterior sheathing 5 kept away from fixed side form board 4, be equipped with at least two sets of removal interior sheathing 7 between fixed side form board 4 and the removal exterior sheathing 5, it is equipped with side form board 9 through pivot connection to remove between interior sheathing 7 and the fixed side form board 4, between the adjacent removal interior sheathing 7, remove between interior sheathing 7 and the removal exterior sheathing 5 all through bottom connecting plate 8 swing joint, the both sides of fixed side form board 4 are equipped with side form board 9 through the pivot connection, the other end of side form board 9 is connected with slide base 1 through pneumatic cylinder two 10, be connected through locking mechanism 11 between fixed side form board 4 and the removal exterior sheathing 5, the vibrating motors 2 are arranged in two groups and are respectively connected and arranged on the fixed side template 4 and the movable outer template 5, and the hydraulic station 3 provides power for the first hydraulic cylinder 6 and the second hydraulic cylinder 10.
The invention is implemented as follows:
1. die assembly: when the die is in a fully opened state, the manufactured reinforcing mesh and accessories (such as lifting bolts, embedded parts and the like) are placed, the hydraulic station 3 is started, the hydraulic cylinder I6 is started, the front end of a piston rod of a power output end of the hydraulic cylinder I6 is connected with the movable outer die plate, the movable outer die plate 5 is pushed to move towards the fixed side die plate 4 under the thrust action of the hydraulic cylinder I6, in the forward pushing process, after the movable outer die plate 5 touches the movable inner die plate 7, the movable inner die plate 7 is pushed to continue to move forwards, after the movable inner die plate 7 moves forwards and touches the adjacent movable inner die plate 7, the adjacent movable inner die plate 7 is pushed to move forwards, after the movable inner die plate 7 moves forwards and touches the fixed side die plate 4, the fixed side die plate 4 is completely fixed on the slideway base 1, so that the movable inner die plate 7 and the movable outer die plate 5 naturally stop moving, and the templates can be in close contact with each other under the thrust action of the hydraulic cylinder I6 to form an integral structure. And then the second hydraulic cylinder 10 is started, and the second hydraulic cylinder 10 is respectively connected with the bottoms of the side formworks 9, so that the side formworks 9 on the two sides are pulled to rotate in place. So far, a plurality of pouring mold cavities (3 mold cavities are shown in the figure) are formed after the fixed side mold plates 4, the movable inner mold plates 7, the movable outer mold plates 5, the side mold plates 9 and the like are mutually closed, the number of the movable inner mold plates 7 can be changed according to production requirements to form 1-10 mold cavities, and namely 1-10 plate type stairs can be poured and formed at one time.
2. Pouring: after the mold is closed in place, the locking mechanism 11 is locked in place, and the mold is prevented from cracking and leaking slurry in the pouring process. And starting the vibration motor 2, pouring concrete into the mold cavity in sequence, and floating the upper part after pouring. And after the concrete is naturally solidified for 48-72 hours, the mould is removed and the product is taken away.
3. Removing the mold: when the mould is removed, all the locking mechanisms 11 are released, the hydraulic station 3 is started, the hydraulic cylinder II 10 is started, the side templates 9 on the two sides are pushed to be opened in place respectively, and then the hydraulic cylinder I6 is started to pull the movable outer template 5 to open the mould outwards. When the movable inner die plate moves to a certain distance, the movable outer die plate 5 is connected with the movable inner die plate 7 through the bottom connecting plate 8, so that the movable inner die plate 7 is driven to open the die outwards by moving the movable outer die plate 5 under the action of the bottom connecting plate 8. When the movable inner formworks 7 continue to move outwards to a specified distance, the movable inner formworks 7 are driven to open the mold outwards under the action of the bottom connecting plates 8 connected with the adjacent movable inner formworks. And when the movable inner template 7 is opened in place, the hydraulic cylinder I6 is automatically stopped, the mold is opened, and hoisting bolts are screwed in to hoist and take out finished products such as the plate type stairs 12 and the like in sequence.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (4)
1. The utility model provides a mould polylith prefabricated staircase mould, includes slide base (1), vibrating motor (2) and hydraulic pressure station (3), its characterized in that: the slide base (1) is connected with a fixed side template (4) and a movable outer template (5), one side of the movable outer template (5) far away from the fixed side template (4) is connected with the slide base (1) through a hydraulic cylinder (6), at least two groups of movable inner templates (7) are arranged between the fixed side template (4) and the movable outer template (5), the movable inner templates (7) are connected with the fixed side template (4), the adjacent movable inner templates (7) and the movable outer template (5) through bottom connecting plates (8) and are movably connected, side templates (9) are arranged on two sides of the fixed side template (4) through rotating shafts, the other ends of the side templates (9) are connected with the slide base (1) through hydraulic cylinders (10), the fixed side template (4) is connected with the movable outer template (5) through a locking mechanism (11), the vibrating motors (2) are arranged in two groups and are respectively connected and arranged on the fixed side template (4) and the movable outer template (5), and the hydraulic station (3) provides power for the first hydraulic cylinder (6) and the second hydraulic cylinder (10).
2. The one-piece stair mold of claim 1, wherein: the first hydraulic cylinder (6) is fixed on the slide base (1) and symmetrically provided with two groups, and the power output end of the first hydraulic cylinder (6) is connected with the movable outer template (5).
3. The one-piece stair mold of claim 1, wherein: the second hydraulic cylinder (10) is fixed on the slide base (1), and the power output end of the second hydraulic cylinder (10) is connected with the side template (9).
4. The one-piece stair mold of claim 1, wherein: one end of the locking mechanism (11) is fixedly connected with the fixed side template (4), and the other end of the locking mechanism is connected with the movable outer template (5) through a nut or an electric locking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010130368.5A CN111152341A (en) | 2020-02-28 | 2020-02-28 | One-mold multi-block prefabricated staircase mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010130368.5A CN111152341A (en) | 2020-02-28 | 2020-02-28 | One-mold multi-block prefabricated staircase mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111152341A true CN111152341A (en) | 2020-05-15 |
Family
ID=70566730
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010130368.5A Withdrawn CN111152341A (en) | 2020-02-28 | 2020-02-28 | One-mold multi-block prefabricated staircase mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111152341A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114378933A (en) * | 2020-10-20 | 2022-04-22 | 广东博智林机器人有限公司 | Group stair formwork erection production system |
-
2020
- 2020-02-28 CN CN202010130368.5A patent/CN111152341A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114378933A (en) * | 2020-10-20 | 2022-04-22 | 广东博智林机器人有限公司 | Group stair formwork erection production system |
| CN114378933B (en) * | 2020-10-20 | 2023-10-17 | 广东博智林机器人有限公司 | Group stair vertical mould production system |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200515 |