Pvc polymerizer
Technical field
The utility model provides the polymeric kettle that is used for chemosynthesis of chemical machinery field, specifically pvc polymerizer.
Background technology
Before the utility model proposes, pvc polymerizer is made of kettle, agitator and loading, unloading material mouth.Kettle is provided with tabular watercooling jacket, is used for the thermal exchange of polyvinyl chloride polymerization process, guarantees polymeric reaction temperature.On stir shaft, be provided with the straight-plate-type agitating vane, be used for the stirring of polymkeric substance, guarantee the abundant contact of reaction mass, polyreaction is carried out.Stir shaft is installed on the power motor in the kettle outside, is used to provide stirring power.Stir shaft is the solid metal body.The flow deflector of entity is housed, the water conservancy diversion of material when being used to stir in kettle.
The shortcoming that existing pvc polymerizer exists is:
1. temperature condition required when the polyvinyl chloride material carries out polyreaction in polymeric kettle is finished by the water jacket that is located on the kettle merely, and the thermal conduction contact area is little, and conduction efficiency is low, and polymerization reaction time is long.
2. the blade of agitator is straight plate structure, and the agitating vane contact area is little, and Flow of Goods and Materials efficient is low, and speed of response is slow.
3. the flow deflector of entity can play the effect to the water conservancy diversion of material, but adjusting does not have positive effect to material temperature.
Summary of the invention
In order to overcome the shortcoming of existing pvc response still, the utility model proposes a kind of pvc polymerizer of new texture.Its technical scheme is: pillar, end baiting valve, opening for feed, spray valve, thermo detector, human body gangway and human body discrepancy flap are installed on the kettle of pvc polymerizer.Its top is equipped with frame, and step-down gear is installed on frame, and agitator motor is installed on step-down gear.Bottom at step-down gear is connected with stir shaft, and the stir shaft upper end is connected with step-down gear, and the lower end is installed on the base bearing that is provided with water injection hole, and the swept-back agitating vane is installed on stir shaft.Be provided with the semicircle pipe clamp cover of helical arrangement in the kettle outside and be connected with water inlet pipe and rising pipe.Cold apron in the sleeve pipe is installed on the kettle diapire.Between kettle wall in frame and the stir shaft mechanical seal parts are installed.Inner wall of kettle is provided with the electropolishing layer.
Advantage of the present utility model is as follows:
1, good heat-transfer.Because the utility model constitutes heat-transfer system, its good heat-transfer by cold apron in kettle, semicircle pipe clamp cover and the sleeve pipe.Heat-transfer capability is the key technical index that influences polyvinyl chloride product output and quality, and the watercooling jacket of existing polymeric kettle and the gap between the flow deflector are difficult to control, the large and small direct heat transfer efficiency that influences in its gap.Yet the utility model has adopted semicircle pipe clamp nested structure, has stopped the short circuit phenomenon of current, has improved total heat transfer efficiency.Interior cold apron is a sleeve structure, and the heat transfer efficiency height helps improving the heat transmission of the material of polymeric kettle inside, guarantees that temperature of reaction moves in the best condition.Because cold apron is installed in the bottom of kettle in the sleeve pipe, help dismounting and to the polished finish of kettle.
2, stirring efficiency height.Because the utility model adopts the swept-back agitating vane of swept-back structure formation, compare with the straight-plate-type agitating vane, running resistance is little, to stirring of material, reaction mass can fully be contacted and stir, help improving polymerization rate and level of response.
3, good seal performance.Because the utility model adopts the structure formation of mechanical seal, compare with the sealing means of sealing-ring, good airproof performance, sealing part abrasion is little, long service life, consumed power is low.
4, whipped state is stable.Because stir shaft of the present utility model lower end is installed on the base bearing, help the stable of stir shaft.And can realize water filling in polymeric kettle at water injection hole set on the base bearing, play cooling effect simultaneously to base bearing and stir shaft.
5,, can prevent material bonding still wall because inner wall of kettle is provided with the electropolishing layer.
Owing to the utlity model has high-performance as above, to compare with isometric reactor, its throughput can improve more than 12%.
Description of drawings
Fig. 1 is the utility model structure iron
Fig. 2 is the utility model swept-back stirring rake structure iron
Fig. 3 is the utility model base bearing figure
Fig. 4 is a cold apron structure iron in the utility model sleeve pipe
Among Fig. 1,1 is kettle, and pillar 14, bottom baiting valve 10, base bearing 11 and interior cold apron 3 are installed in the kettle bottom, communicates in end baiting valve and the kettle, and cold apron extend in the kettle internal cavity in the sleeve pipe.At the kettle sidepiece semicircle pipe clamp cover 2 is installed, and is connected with water inlet pipe 15 and rising pipe 16.Be provided with human body on kettle top and import and export 4, on human body is imported and exported, human body access cover 4A is installed.Opening for feed 18, spray valve 9 and thermo detector 17 and frame 5 also are installed on kettle top, and opening for feed, spray valve communicate with the kettle inner chamber, and thermo detector inserts in the kettle inner chamber.At upper rack step-down gear 7 is installed, step-down gear top is equipped with agitator motor 6, the axle of agitator motor is connected with the power input shaft of step-down gear, on the output shaft of the bottom of step-down gear, be connected with stir shaft 12, its lower end is installed on the base bearing 11, and swept-back agitating vane 13 is installed on stir shaft.Mechanical seal parts 8 are installed in frame.
Among Fig. 2,12 is stir shaft, and swept-back agitating vane 13 is installed on stir shaft.The tangent point of agitating vane outer rim sideline and stir shaft outer rim and stir the extended line of crossing tangent point in the axle center and agitating vane exterior rim wire clamp angle a less than 180 °, its direction is opposite with the agitating vane sense of rotation.
Among Fig. 3,1 is kettle, and base bearing 11 is installed on the kettle wall, and stir shaft 12 is installed on base bearing, is provided with water injection hole 11A on base bearing.
Among Fig. 4,3 is cold apron in the sleeve pipe, and inner sleeve 3A is housed in the cold apron in sleeve pipe.
Embodiment
Kettle: make columnar kettle 1 with the mode that metal curls, make the upper and lower end cap of kettle, be combined into the polymeric kettle kettle by the mode of welding with the mode of metal punch forming.
Pillar: make pillar 14 with metal tube or solid, be connected the downside of polymeric kettle, play supporting role to polymeric kettle.
Opening for feed: be connected to form opening for feed 18 with tubular metal thing and kettle wall, and communicate, be used to add reaction mass with polymeric kettle inside.
End baiting valve: the valve of using extension upward type, bottom open type, plunger tpe or other structure is installed in the downside of polymeric kettle, and communicates with kettle inside as end baiting valve 10.
Semicircle pipe clamp cover: prolong the kettle outer felt with the semicircle metal tube and overlap 2, and be connected, be used for, reach the purpose of material in cooling polymeric kettle and the polymeric kettle by heat-eliminating medium with water inlet pipe 15 and rising pipe 16 around constituting the semicircle pipe clamp.
Cold apron in the sleeve pipe: the telescoping plate object of hollow of making certain curved surface with metal tube by the mode of assembled arrangement welding is as interior cold apron 3, in big caliber metal tubes, insert path metal tube and both communicate constitute in cold apron, be installed on the kettle wall of kettle inner lower, play the effect of stirring material and reducing temperature of charge.
The human body gangway: be provided with human body gangway 4 on the top of kettle, and be provided with human body discrepancy flap 4A, the staff comes in and goes out when being used for installation and maintenance.
Spray valve:, be installed on the upper end kettle wall of kettle, and communicate as spray valve 9 with valve, be used in still, spraying material with kettle inside with valve body structure.
Thermo detector: the temperature element of selecting to have thermometric and Presentation Function is installed on the kettle wall, and communicates with kettle inside as thermo detector 17, is used to measure polymeric kettle temperature inside data.
Frame: as frame 5, be installed in the top of reactor with the metal barrel, be used to install step-down gear and agitator motor.
Step-down gear: the retarding mechanism that selection has the gear classification of deceleration is connected with stir shaft as step-down gear 7, one ends, and the other end is connected with agitator motor, and the output speed that is used for the agitator motor axle lowers, and realizes that the moment of torsion of stir shaft needs.
Agitator motor: the electric motor of selecting to be suitable for is installed on the power input shaft of speed reduction unit as agitator motor 6.
Stir shaft: select tubular metal thing or club to be connected with step-down gear as stir shaft 12, one ends, the other end is connected with base bearing, is used to install agitating vane.
Agitating vane:, be installed on the stir shaft by being processed into swept-back agitating vane 13 with metal, realize stirring action to reaction mass with swept-back structure.Three layers of agitating vane are installed usually, and every layer is three leaves, and angle is 120 degree between leaf.The mode of connection of its agitating vane and stir shaft as shown in Figure 2.
The mechanical seal parts: the position that contacts with stir shaft on the kettle wall in frame is provided with mechanical seal device 8, realizes the sealing of stir shaft and kettle preventing the leakage of reaction mass by the mode of phase mutual friction.Help dismounting simultaneously, be used for installing and changing the mechanical seal parts.
Base bearing: the selective pressure bearing is installed on the bottom kettle wall of kettle as base bearing 11, is used for supporting and stable stir shaft.On base bearing, establish water injection hole 11A, can realize water filling in kettle.