Punching welding standing multiple-step centrifugal pump
Technical field:
The utility model relates to a kind of centrifugal pump of increasing fluid pressure and making it to flow of being used to, particularly a kind of suitable small flow, the high-lift vertical multi-stage centrifugal pump that passes through punching press and welding procedure moulding.
Background technique:
In the prior art, small flow, high-lift vertical multi-stage centrifugal pump ubiquity many deficiencies: most of vertical multi-stage centrifugal pumps all are castings, flow passage components complex structure not only, product heaviness, high material consumption; The hydraulic performance of pump is also not ideal enough, operating mode operation partially, and efficient is low; Casting technique also can cause environmental pollution in addition; And,, be difficult to realize with casting technique because the flow channels of impeller and guide vane is long narrow for the flow passage components of small flow, high-lift low-specific-speed vertical multi-stage centrifugal pump.
For overcoming the above-mentioned deficiency of casting vertical multi-stage centrifugal pump, some enterprises begin punching press and welding procedure be applied in the manufacturing of vertical multi-stage centrifugal pump and go.Begin be a part of component (as impeller) of vertical multi-stage centrifugal pump by punching press, welding procedure moulding, and another part part (as diversion component) is made by precision casting process.Although this vertical multi-stage centrifugal pump has alleviated the weight of water pump to a certain extent, cost costliness, price performance are not high, and do not have to solve the problem that casting technique is brought when producing vertical multi-stage centrifugal pump at all.Also there are now the critical pieces such as outer cylinder body, impeller, fluid director of the vertical multi-stage centrifugal pump that some enterprises produce all to adopt the manufacturing of punching press welding procedure, but because of its design, structure unreasonable, there are the following problems: the strength and stiffness of component such as impeller, fluid director and cylindrical shell are not enough, functional reliability is poor, and working life is short; The hydraulic performance of water pump is bad, and operational efficiency is not high.
The model utility content:
The technical problems to be solved in the utility model is the deficiency that overcomes above-mentioned prior art, a kind of vertical multi-stage centrifugal pump of novel it by punch and weld is provided, can guarantee that diversion component has higher strength and stiffness, improve the reliability of water pump, prolong the working life of water pump; Guarantee that water pump has higher hydraulic efficiency; Reduce the manufacturing and the loading and unloading difficulty of water pump, be convenient to maintenance, reduce production costs, enhance productivity.
According to the novel punching welding standing multiple-step centrifugal pump that the utility model provides, comprise base, end tube and be installed on outer cylindrical casing on the tube of the described end that tube of the described end is provided with intake pipe and outlet pipe; Be provided with multilevel deflector parts and impeller in the described outer cylindrical casing, described multi-stage impeller is installed on the pump shaft successively, and lays respectively in the described diversion component, and described diversion component comprises guide vane, and described pump shaft and impeller are rotated by a motor driving; Described diversion component and impeller all are by punching press, welding fabrication, and described diversion component comprises a guide shell, and inwardly shrink the lower end of described guide shell, form the less peripheral wall of a diameter; The upper end of described guide shell perisporium bends inwards, and forms the end wall of a middle opening; Described peripheral wall is inserted in the opening of described end wall of another guide shell, and a plurality of like this diversion components combinations back forms barrel shells in, described in barrel shell and outer cylindrical casing form double-shell structure; Described intake pipe and described in the internal communication of barrel shell, described outlet pipe is communicated with cavity between described interior barrel shell and the outer cylindrical casing;
The end wall of described guide shell upper end is vertical with the perisporium of described guide shell, the lower end of described peripheral wall form one with described guide shell on the parallel end wall of end wall; The port of this end wall bends inwards and forms an inner circle wall;
The internal surface of the end wall of described peripheral wall lower end is provided with a sealing compressing tablet, and described sealing compressing tablet is provided with a sealing gland, and being provided with one between described sealing compressing tablet and the sealing gland can be vertically and the sealing opening ring that moves radially; Described inner circle wall, sealing compressing tablet, sealing gland and front shroud of impeller are formed a labyrinth seal, and a compound sealing structure is formed in described sealing opening ring and described labyrinth seal.
The punching welding standing multiple-step centrifugal pump that provides according to the utility model also has following attached technical characteristics:
In a kind of embodiment that the utility model provides, described impeller is by front shroud, back shroud and be held between the two blade and form, and described blade is the involute shape of hollow knife-edge or equal thickness; The described blade of described impellers at different levels is identical.
In the another kind of embodiment that the utility model provides, described impeller is by front shroud, back shroud and be held between the two blade and form, and described blade is the involute shape of hollow knife-edge or equal thickness; The described blade of impellers at different levels there are differences.
The second level to the described diversion component of afterbody also is provided with a water conservancy diversion base plate parallel with described end wall, is provided with a plurality of described guide vanes between the end wall of described water conservancy diversion base plate and described peripheral wall lower end, and the inboard of described water conservancy diversion base plate is bent upwards.
The upper end of described outer cylindrical casing is equipped with a bonnet and a land, and described motor is installed on the upper end of described land, and the lower end of described land links together by stay bolt and described base.
The middle part of described bonnet has a screw, and a mechanical seal is passed this screw and is placed on the described pump shaft, the top formed stationary seat that a diameter is arranged greater than described bonnet middle part screwhole diameter of described mechanical seal; The upper end of described pump shaft pass described screw and by coupling and described motor the axle be linked together.
The tip position of described bonnet is provided with at least one exhaust port, and described exhaust port is higher than the surface of contact of the dynamic and static ring of mechanical seal; In the described exhaust port bleed screw is installed, adjustable ground is equipped with exhaust bolt in the hole of described bleed screw, is provided with seal ring between described bleed screw and the described bonnet.
One overcurrent tube is installed on the described diversion component of afterbody, and described overcurrent tube is provided with the through hole that a plurality of feed flow streams pass through.
A plurality of setting sleeves and at least one sliding bearing are installed on the described pump shaft.
According to the punching welding standing multiple-step centrifugal pump that the utility model provides, prior art has following advantage relatively:
1, because parts such as diversion component and impeller all by it by punch and weld, thereby are compared with the casting pump, and overall structure is light and handy, and weight alleviates greatly, the saving material result is obvious; The reliability of water pump operation improves greatly.
2, adopt the involute shape and the hollow knife-edge blade of equal thickness, and to diversion component carry out measure such as particular design, make that the flow of fluid that transmits is more unobstructed, hydraulic performance is good, the efficient height.
3, because the structure that the upper/lower terminal of guide shell all is designed to shrink, intensity, rigidity are strengthened in bending etc., and each diversion component is installed togather by described contraction and bending structure, compare with existing punching press pump, guaranteed that diversion component has enough strength and stiffness, improve reliability of products, also prolonged the working life of product simultaneously.
4, the compound sealing structure formed of impeller inlet place employing activity control ring seal and labyrinth seal, good sealing effect has not only improved the hydraulic efficiency of pump; And reduced manufacturing, installation difficulty, improved manufacturing efficiency.
5, the stationary seat at mechanical seal top is shaped to the bulge loop form, and the diameter of bulge loop is greater than the diameter of bonnet middle part screw, and from the top installation and removal mechanical seal of water pump, its assembling and maintenance are all greatly convenient.
Description of drawings:
Fig. 1 is a whole-cutaway view of the present utility model, there is shown the general structure of this vertical multi-stage centrifugal pump;
Fig. 2 is the first order diversion component of vertical multi-stage centrifugal pump of the present utility model and the sectional view of impeller;
Fig. 3 is the diversion component of band sliding bearing of vertical multi-stage centrifugal pump of the present utility model and the sectional view of impeller;
Fig. 4 is the plan view of diversion component, and employing office analyses and observe the technique of painting and shows guide vane on the diversion component among the figure;
Fig. 5 for vertical multi-stage centrifugal pump of the present utility model not with the diversion component of sliding bearing and the sectional view of impeller;
Fig. 6 is the sectional view of middle guide shell embodiment illustrated in fig. 1;
Fig. 7 is the A place zoomed-in view of Fig. 2, there is shown sealing opening ring and forms a compound sealing structure figure with the labyrinth seal that is formed by the inner circle wall of guide shell and sealing compressing tablet, sealing gland;
Fig. 8 is the B place amplification view of Fig. 1, illustrates the exhaust structure of back tops;
Fig. 9 is the distribution map of hollow knife-edge blade between front and rear cover plate;
Figure 10 is the rear view of single hollow knife-edge blade;
Figure 11 is the C-C sectional view of Figure 10, there is shown the internal structure of hollow knife-edge blade;
Figure 12 is the distribution map between front and rear cover plate of the involute shape blade of equal thickness;
Figure 13 is the unfolded drawing of involute shape blade.
Embodiment:
Referring to Fig. 1, according to the punching welding standing multiple-step centrifugal pump that the utility model provides, comprise base 1, end tube 2 and be installed on outer cylindrical casing 3 on the tube of the described end 2 that tube of the described end 2 is provided with intake pipe 21 and outlet pipe 22; Be provided with multilevel deflector parts 4 and impeller 5 in the described outer cylindrical casing 3, described multi-stage impeller 5 is installed on the pump shaft 6 successively, and lays respectively in the described diversion component 4, and described diversion component 4 comprises guide vane 46, and described pump shaft 6 and impeller 5 are by a motor 7 rotary driving; The upper end of described outer cylindrical casing 3 is equipped with a bonnet 8 and a land 9, and described motor 7 is installed on the upper end of described land 9, and the lower end of described land 9 links together by stay bolt and described base 1.
As shown in fig. 1, the middle part of described bonnet 8 has a screw 80, one mechanical seal 81 is passed this screw 80 and is placed on the described pump shaft 6, the top of described machinery close 81 forms the stationary seat 811 of a diameter greater than described screw 80 diameters, thereby when packing this mechanical seal into described screw 80, this stationary seat 811 can play positioning action.The mechanical seal of this structure all is to operate from the top of described bonnet 8 when mounting and dismounting, and assembling and maintenance are all very convenient.The upper end of described pump shaft 6 is passed described screw 80 and is linked together by the axle of coupling 10 with described motor 7, thereby by described motor 7 rotary driving.
In the utility model, described diversion component 4, impeller 5, outer cylindrical casing 3, intake pipe 21, outlet pipe 22 etc. are all by plate stamping, welding fabrication, thereby compare with the casting pump, have not only improved manufacturing efficiency, save material, and improved the efficient of water pump.
Referring to Fig. 2 to 5, in the embodiment that the utility model provides, described diversion component 4 comprises a guide shell 41, and inwardly shrink the lower end of described guide shell 41, forms the less peripheral wall of a diameter 411; The upper end of described guide shell 41 perisporiums bends inwards, and forms the end wall 412 of a middle opening; As shown in fig. 1, in the opening of the described end wall 412 of described peripheral wall 411 another guide shells 41 of insertion, a plurality of like this diversion components 4 combination backs form barrel shells in; Barrel shell and outer cylindrical casing 3 are formed double-shell structure in described, not only make the sealing effect of water pump better, and have further improved the strength and stiffness of water pump; Described intake pipe 21 with described in the internal communication of barrel shell, described outlet pipe 22 is communicated with cavity between described interior barrel shell and the outer cylindrical casing 3.In the barrel shell, increase continuously the fluid pressure energy through multilevel deflector parts and impeller in interior barrel shell in liquid enters by intake pipe 21 during this centrifugal pump work, last highly pressurised liquid is discharged by described outlet pipe 22.Compare with existing punching welding standing multiple-step centrifugal pump, the utility model is because described end wall 412, the existence of perisporium 411 and the cooperation of the two, make described diversion component 4 and interior barrel shell integral body all have higher strength and stiffness, improve the functional reliability of pump, prolong the working life of pump.
Referring to Fig. 1 and 6, on the described diversion component 4 of afterbody an overcurrent tube 11 is installed, described overcurrent tube 11 is provided with the through hole 12 that a plurality of feed flow streams pass through.
As shown in Figure 2, described end wall 412 is vertical with the perisporium of described guide shell 41, and the lower end of described peripheral wall 411 forms an end wall 413 parallel with described end wall 412, and the port of described end wall 413 bends inwards into an inner circle wall 414; The internal surface of described end wall 413 is provided with a sealing compressing tablet 42, and described sealing compressing tablet 42 is provided with a sealing gland 43, and described inner circle wall 414, sealing compressing tablet 42, sealing gland 43 are formed a labyrinth seal with front shroud of impeller 51; Being provided with one between described sealing compressing tablet 42 and the sealing gland 43 can be vertically and the movable sealing choma 44 that moves radially.Referring to Fig. 2 and 7, because described movable sealing choma 44 is held between the end walls of described sealing compressing tablet 42 and sealing gland 43, and vertically and radially all removable, thereby form the compound sealing structure that movable control ring seal and labyrinth seal are formed with described inner circle wall 414 places of described guide shell 41, guarantee good sealing effect, improved the efficient of pump; Reduced requirement, installed also convenient machining accuracy.
In the embodiment that the utility model provides, the structure of diversion components 4 at different levels is slightly different, has the diversion component of three kinds of structural types, and shown in Fig. 2 is the sectional view of first order impeller and diversion component; Shown in Fig. 3 is the diversion component of band sliding bearing and the sectional view of impeller; Shown in Fig. 5 is not with the diversion component of sliding bearing and the sectional view of impeller; Referring to Fig. 2 to 5, the second level to the described diversion component 4 of afterbody also is provided with a water conservancy diversion base plate 45 parallel with described end wall 413, be provided with a plurality of described guide vanes 46 between described water conservancy diversion base plate 45 and the described end wall 413, the inboard of described water conservancy diversion negative 45 is bent upwards, make that flowing of liquid is more unobstructed, pump efficiency is higher, makes that simultaneously diversion component bulk strength and rigidity are better.
Referring to Fig. 1 and 2, a plurality of setting sleeves 61 and at least one sliding bearing 62 are installed on the described pump shaft 6.In the embodiment that the utility model provides, as shown in fig. 1, a plurality of sliding bearings 62 are installed on the described pump shaft 6, strengthen the support of axle, guarantee that water pump runs well.
As shown in fig. 1, the tip position of described bonnet 8 is provided with an exhaust port 82 at least, and described exhaust port 82 is higher than the surface of contact of the dynamic and static ring of mechanical seal 81, thereby good exhaust effect, has guaranteed the effect and the working life of mechanical seal 81.Referring to Fig. 1 and 8, in the described exhaust port 82 bleed screw 83 is installed, adjustable ground is equipped with exhaust bolt 84 in the hole of described bleed screw 83, is provided with seal ring 85 between described bleed screw 83 and the described bonnet 8.
In a kind of embodiment that the utility model provides, described impeller 5 is by front shroud 51, back shroud 52 and be held between the two blade 53 and form, described blade 53 is the involute shape of hollow knife-edge or equal thickness, and the structural parameter such as size of the described blade 53 of described impellers 5 at different levels are identical.
In the another kind of embodiment that the utility model provides, the basic structure of described impeller 5 is same as the previously described embodiments, also by front shroud 51, back shroud 52 be held between the two blade 53 and form; Described blade 53 is the involute shape of hollow knife-edge or equal thickness.Different with the foregoing description is: the structural parameter such as size of the described blade 53 of described impellers 5 at different levels there are differences, for example, when selecting hollow knife-edge blade for use, in order to allow liquid enter impeller better, can make the curvature of blade 53 of first order impeller 5 greater than the curvature of the blade of other impellers at different levels; Certainly, also can be that former grade blades are different with the structural parameter of several grade blades in back.
Referring to Fig. 9 to 13, described blade 53 is the isoparametric differences of flow, lift, specific speed according to punching welding standing multiple-step centrifugal pump, is designed to the involute shape (shown in Figure 12,13) of hollow knife-edge (shown in Figs. 9 to 11) or equal thickness.When specific speed more than or equal to 60 the time, adopt the involute shape blade of equal thickness; When specific speed less than 60 the time, adopt hollow knife-edge blade.In the time of can guaranteeing punching welding standing multiple-step centrifugal pump work like this, flow of fluid is more unobstructed, and is most effective, hydraulic performance the best.Referring to Fig. 9 to 11, described hollow knife-edge blade 53 is formed by plate stamping, thereby the hollow-core construction in the middle of forming is welded in it (projection that label 54 expressions are used to weld) on described back shroud 52 then, and is both light and handy reliable, can guarantee the hydraulic performance of pump again; Referring to Figure 12,13, the involute-type blade structure of described equal thickness is simple, and is light and handy reliable.
The foregoing description is only for the usefulness that the utility model is described; and be not to be to restriction of the present utility model; the those of ordinary skill in relevant technologies field; under the situation that does not break away from spirit and scope of the present utility model; can also make various variations and modification; therefore all technological schemes that are equal to also should belong to category of the present utility model, and scope of patent protection of the present utility model should be limited by each claim.