CN1082627C - Centrifugal pump shaped by punching and welding and its manufacture method - Google Patents
Centrifugal pump shaped by punching and welding and its manufacture method Download PDFInfo
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- CN1082627C CN1082627C CN99111134A CN99111134A CN1082627C CN 1082627 C CN1082627 C CN 1082627C CN 99111134 A CN99111134 A CN 99111134A CN 99111134 A CN99111134 A CN 99111134A CN 1082627 C CN1082627 C CN 1082627C
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- pump case
- pump
- punching
- centrifugal pump
- impeller
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Abstract
The present invention relates to a centrifugal pump which is formed by welding and stamping metal plates, and a method for manufacturing the centrifugal pump. A pump casing, an impeller, a labyrinth ring bracket, a labyrinth ring, a rear cover and a bottom seat of the present invention are formed by stamping. The present invention is characterized in that the manufacturing technology of the pump casing comprises the following steps: a fully spiral concave die which is close to 360 DEG and can be opened and closed is made of abrasion-proof metal materials, the interior of the concave die is gradually increased outwards in a radial direction, and the cross section of the concave die approximately presents a semicircle; an inner convex die is made of flexible or elastic materials which can flow by extrusion; a metal plate is stamped into a barrel-shaped piece with a flange to be arranged between the concave die and the convex die, and then, the dies are closed; thus, the convex die which is made of flexible or elastic materials is expanded to cause the barrel-shaped piece to be expanded along the radial direction to form a fully spiral casing body which is gradually increased and is close to 360 DEG, and the cross section of the spiral casing body approximately presents a semicircle.
Description
The present invention relates to the manufacture method of a kind of pump and pump, particularly a kind of centrifugal pump and manufacture method thereof with the sheet metal it by punch and weld.
Industrial pump is the universal machine product that a kind of demand has a large capacity and a wide range, and is widely used in every field, and the manufacturing usual method of pump is a casting process, and casting process is a kind of power consumption height, and consumptive material is many, and labor intensity is big, environment is had the technology of pollution; For some parts of small flow, high-head pump, the impeller narrow as exit width, that flow is little is then limit and can't be cast because of technology.Therefore, begin to develop and utilize sheet metal to make impeller by impact briquetting and the method that is welded to connect, become the punching press centrifugal pump, more existing punching press pumps have only its wheel member to adopt the simple punching press of sheet metal, the projection welding moulding, and pump case still adopts casting, the shortcoming of original casting technique still can't overcome at all, still have difficulty in process, technical performance is poor.
In view of this, how to make centrifugal pump whole parts all can adopt it by punch and weld, reduce environmental pollution, alleviate working strength, increase the intensity and the technical performance of the pump housing, increase substantially the operational efficiency of pump, the present invention grinds wound motivation place just.
Designer of the present invention relies on the practical experience of being engaged in all kinds of stamping products development and production processing and other fields for many years, on the basis of feasibility study repeatedly, does a brand-new design and constitutes, and gets generation of the present invention eventually.
At the deficiencies in the prior art, the purpose of this invention is to provide the pump that a kind of whole employing punching press and welding procedure are made, it has the intensity height, the characteristics that operational efficiency is high, and pump case has enough strength and stiffness to bear the pipeline active force and bears the pressure inside centrifugal pump.
Whole parts that another object of the present invention provides a kind of pump all adopt the technological method of it by punch and weld.
Purpose of the present invention can be by following realization: pump case of the present invention, impeller, the labyrinth ring support, labyrinth ring, bonnet and base are by impact briquetting, the manufacturing process that it is characterized in that pump case is: adopt wear-resistant metal material to make its inside and increase gradually for radially outward, but section is the roughly folding die near 360 ° of full screw types of half garden shape, employing can push mobile flexibility or elastic material is made inner punch, sheet metal is struck out a flanged cylindrical member to be arranged between the mould, close the mold closing tool, the punch that flexibility or elastic material are made is expanded, and it is an increase gradually that original cylindrical member radially is expanded into, section is the roughly volute body near 360 ° of full screw types of half garden shape.The flexibility of above-mentioned inner punch or elastic material are polyurethane rubber.
Punching press pump of the present invention, constitute by inlet flange, outlet(discharge) flange, bonnet, pump case, impeller, it is characterized in that pump case has strikes out one and increases gradually along liquid flow path direction, radially outward between a pump case and the impeller, section is half garden shape roughly, near 360 ° of full screw type volute chambers, and an outlet stomidium that is roughly ellipse garden shape is arranged, and the curved neck of outlet is communicated with the outlet stomidium of pump case.
Purpose of the present invention can also further realize by following technical measures.
Pump case is the curved surface that a curvature gradually changes in the axial external surface that is connected with inlet flange; Axially curvature changing is in conjunction with the radial expansion height, radial expansion is big more, and axially curvature is more little, and such curvature changing makes that the sheet metal thickness of pump case pump case each several part when punching press is more even, it is average to bear pipeline pressure, and the while pump case externally presents strength and stiffness and is in the optimum state.
The curved neck of stomidium place outlet of pump case is welded on the pump case for becoming the diameter ellipse, more meets the requirement of fluid flow section, reduces resistance and noise, raises the efficiency.
Equally distributed gusset connects pump case and inlet flange more than at least two, and the pipeline active force is evenly distributed on the pump case surface, strengthens the intensity of inlet flange; The transverse section of gusset is the U type, and good rigidity can be saved material.
Be provided with the labyrinth ring support in the pump case, the gusset of connection support inlet flange and labyrinth ring stent support make gusset and labyrinth ring support support and strengthen the intensity of pump case mutually in the interior outside at the same place of pump case.
Impeller be by preceding impeller plate, the back impeller plate and between clamping helical type blade constitute, can effectively improve the intensity of impeller blade.
Adopt between impeller eye, the pump case inlet to be positioned at the sealing of labyrinth ring support labyrinth ring, make the sealing surface gap of static and dynamic sealing be less than 0.5 millimeter, good sealing effect.
In sum, the present invention has following technical characterstic:
1, all centrifugal pump parts all adopt the punching press welding to form, technology is single, the metallic sheet material of 0.5-5 millimeter is manufactured whole parts of centrifugal pump, and than the casting pump, weight is equivalent to 1/4 of similar casting pump, efficient is than the high 5-7% of similar pump, cost is equivalent to 2/3 of similar pump, energy-saving material-saving, manufacturing efficiency height, avoid environmental pollution, reduce labor intensity; Sheet metal can be selected stainless steel materials for use, and is corrosion-resistant, the life-span is long, can carry the high viscosity slurry, can use in-40 ℃-180 ℃ acid, highly basic and other Korrosionsmediums.
2, the production technology design is ingenious, and the structural type of impeller has solved specific speed Ns and has been lower than 30, and the centrifugal pump of exit width 1-2 millimeter adopts the insurmountable difficult problem of casting technique; Stamping forming pump case thickness is even, is shaped as inhomogeneous, asymmetric snaillike housing, more meets the smoothness needs of fluid, and the static and dynamic sealing between impeller eye, the pump case inlet adopts the sealing of Mi Gong ring, and the sealing surface gap is less than 0.5 millimeter; The curved neck of outlet is welded on the pump case no scar for becoming the diameter ellipse.
3, the centrifugal pump casing strength and stiffness are all realized the optimum state, can bear maximum pipeline active force and internal pressure, are widely used in the liquid pressurized delivered place of low-flow high-lift.
Fig. 1 is the organigram of centrifugal pump of the present invention.
Fig. 2 is the impeller construction schematic representation of centrifugal pump of the present invention.
Fig. 3 is the impeller sectional drawing of centrifugal pump of the present invention.
Fig. 4 A is the pump case manufacturing process mold structure schematic representation of centrifugal pump of the present invention.
Fig. 4 B is shaping schematic view in the pump case mould of centrifugal pump of the present invention.
Fig. 5 A is the axial sectional view of pump case of the present invention.
Fig. 5 B is a pump case radial cross-section of the present invention.
Fig. 5 C is a radially helix schematic representation of pump case of the present invention.
Fig. 5 D is pump case outlet stomidium sectional view of the present invention.
Fig. 6 A is curved neck sectional view for the present invention exports.
Fig. 6 B is that the P of Fig. 6 A is to sectional view.
Fig. 6 C is that the I-I of Fig. 6 A is to sectional view.
Fig. 6 D is that the II-II of Fig. 6 A is to sectional view.
Fig. 6 E is that the P of Fig. 6 A is to sectional view.
Fig. 6 F is curved neck longitudinal sectional view for the present invention exports.
Referring to Fig. 1, centrifugal pump of the present invention is made up of pump case 1, impeller 2, labyrinth ring support 10, labyrinth ring 4, bonnet 5, pump shaft 21, base 11, inlet flange 8, outlet(discharge) flange 23, pump housing center is provided with and motor 13 coaxial elongated pump shafts 21, and pump case 1 is provided with the flange that connects with motor; Pump case 1 has and strikes out one between a pump case 1 and the impeller 2 and increase gradually along liquid flow path direction, radially outward, section is half garden shape roughly, near 360 ° of full screw type volute chambers, and a stomidium 22 (referring to Fig. 5 D) that is roughly ellipse garden shape is arranged, and the curved neck 3 of outlet is communicated with the outlet stomidium 22 of pump case; Impeller is that the helical type blade 16 by preceding impeller plate 15, back impeller plate 14 and middle clamping thereof constitutes, and the convex surface contact welding connects into narrow path impeller (referring to Fig. 2 and Fig. 3); Adopt between impeller eye, the pump case inlet and be positioned at the sealing of labyrinth ring support 10 labyrinth rings 4 grommets, the pump shaft 21 that bonnet 5 centers are passed through is supported by bearing 12, and being provided with combined machine sealing 6 and water retaining ring 7, the pump shaft front end inserts the pump case center, fixedlys connected with impeller; Pump case is fixed by bolts on the shell end cover of coaxial motor, and stamping forming labyrinth ring support 10, the curved neck 3 of outlet, base 11 usefulness convex surface contact welding are connected on the pump case; The curved neck 3 of outlet is connected on pump case 1 stomidium 22 for becoming the diameter ellipse, and labyrinth ring support 10 is connected with gusset 9 with the outer end of pump case 1 joint, makes labyrinth ring support 10 and gusset 9 support and connection form mutual support in the interior outside at the same place of pump case; At least evenly the gusset 9 that distributes more than two is connected with inlet flange 8.
In sum, the invention provides a kind of feasible process, effect is obvious, and is rational in infrastructure, the centrifugal pump of the it by punch and weld of function admirable.Obviously the present invention is a kind of novelty, progress and new design with practicability.The above is this novel specific embodiment and the know-why of being used, do not departing from the equivalence change that principle of the present invention is done, when the function that it produced does not exceed spiritual that specification and accompanying drawing contain yet, all should be within the scope of the invention, explanation hereby.
The invention provides a kind of stamping-welded centrifugal pump of casting pump that replaces, solve low discharge narrow leaf wheel and be difficult to casting A difficult problem of making, a kind of process provided by the invention and structural texture have centrifugal pump of the present invention High strength and stiffness, pump case thickness is more even, the active force on the pipeline can be evenly distributed on the pump case table Face, strike out between pump case and the impeller one that increase gradually along liquid flow path direction section, asymmetric, inhomogeneous Volute chamber so that more meet hydrodynamics design, and can bear higher internal pressure and raise the efficiency the spy Be not suitable for the conveying of clear water and the viscous fluid of big flow high-lift; Advantage of the present invention is cast pump weight Light by 3/4, the high 5-7% of efficient, a large amount of material-saving and energy-conservation, cost reduces by 1/3, environmental contamination reduction.
Claims (9)
1, a kind of centrifugal pump shaped by punching and welding, by inlet flange (8), outlet(discharge) flange (23), bonnet (5), pump case (1), impeller (2) constitutes, it is characterized in that pump case (1) has between a pump case (1) and the impeller (2) strikes out one along the liquid flow path direction, radially outward increases gradually, section is half garden shape roughly, near 360 ° of full screw type volute chambers, and an outlet stomidium (22) that is roughly ellipse garden shape is arranged, the curved neck (3) of outlet is communicated with the outlet stomidium (22) of pump case (1), and the curved neck (3) of the outlet of pump case (1) is welded on the outlet stomidium (22) of pump case (1) for becoming the diameter ellipse.
2, centrifugal pump shaped by punching and welding according to claim 1 is characterized in that pump case (1) is the curved surface that a curvature gradually changes in the axial external surface that is connected with inlet flange (8).
3, centrifugal pump shaped by punching and welding according to claim 1 and 2 is characterized in that pump case (1) axial external surface curvature changing in conjunction with the radial expansion height, and radial expansion is big more, and axially curvature is more little.
4, centrifugal pump shaped by punching and welding according to claim 1 is characterized in that being provided with in the pump case (1) labyrinth ring support (10), connects the gusset (9) of support inlet flange (8) and the interior outside that labyrinth ring support (10) is supported in the same place of pump case.
5,, it is characterized in that equally distributed gusset (9) connects pump case (1) and inlet flange (8) more than at least two according to claim 1 or 4 described centrifugal pump shaped by punching and welding.
6, centrifugal pump shaped by punching and welding according to claim 2, it is characterized in that impeller (2) be by preceding impeller plate (15), back impeller plate (14) and between clamping helical type blade (16) constitute.
7, centrifugal pump shaped by punching and welding according to claim 2 is characterized in that being provided with the sealing labyrinth ring (4) that is positioned at labyrinth ring support (10) between impeller (2) inlet, pump case (1) inlet.
8, a kind of manufacture method of centrifugal pump shaped by punching and welding, pump case (1), impeller (2), labyrinth ring support (10), labyrinth ring (4), bonnet (5) and base (11) are by impact briquetting, employing can push mobile flexibility or elastic material is made inner punch (18), the manufacturing process that it is characterized in that pump case (1) is: adopt wear-resistant metal material to make its inside and increase gradually for radially outward, but section is the roughly folding die (17) near 360 ° of full screw types of half garden shape, sheet metal is struck out a flanged cylindrical member to be arranged between the mould, close the mold closing tool, the punch (18) that flexibility or elastic material are made is expanded, and it is an increase gradually that cylindrical member radially is expanded into, section is the roughly volute body near 360 ° of full screw types of half garden shape (1).
9, the manufacture method of centrifugal pump shaped by punching and welding according to claim 8 is characterized in that the flexibility of inner punch (19) and elastic material are polyurethane rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99111134A CN1082627C (en) | 1999-07-27 | 1999-07-27 | Centrifugal pump shaped by punching and welding and its manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99111134A CN1082627C (en) | 1999-07-27 | 1999-07-27 | Centrifugal pump shaped by punching and welding and its manufacture method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1243919A CN1243919A (en) | 2000-02-09 |
| CN1082627C true CN1082627C (en) | 2002-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN99111134A Expired - Fee Related CN1082627C (en) | 1999-07-27 | 1999-07-27 | Centrifugal pump shaped by punching and welding and its manufacture method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1082627C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100436821C (en) * | 2005-12-29 | 2008-11-26 | 阳江市新力工业有限公司 | Deep-well pump molded by punching and welding |
| US8113802B2 (en) | 2006-01-21 | 2012-02-14 | Guangdong Winning Pumps Industrial Co., Ltd. | Food centrifugal pump formed by stamping and welding having a seal arrangement between the impeller and casing |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101713411B (en) * | 2008-10-07 | 2011-11-16 | 阳江市新力工业有限公司 | Semi-open impeller pump with sealing cover plate structure |
| CN101749275B (en) * | 2008-12-18 | 2012-01-25 | 阳江市新力工业有限公司 | Stamping-welded centrifugal pump with improved structure |
| CN103174670A (en) * | 2011-10-31 | 2013-06-26 | 洪建文 | Metal wind wheel and manufacturing technique thereof |
| CN109915416A (en) * | 2019-04-28 | 2019-06-21 | 江苏大学镇江流体工程装备技术研究院 | A kind of punching is welded into type centrifugal pump body export structure and centrifugal pump |
| CN112524048A (en) * | 2019-09-18 | 2021-03-19 | 广东德昌电机有限公司 | Liquid pump |
| CN113001119B (en) * | 2021-03-09 | 2022-04-12 | 何必成 | Method for manufacturing centrifugal pump |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2433656A1 (en) * | 1978-08-18 | 1980-03-14 | Sugiura Eiichi | Bladed centrifugal pump impeller - has forward-curved blades circularly contoured to form constant depth reducing width passages to periphery |
| CN1138670A (en) * | 1996-03-26 | 1996-12-25 | 阳江市不锈钢冲压泵有限公司 | Press moulding centrifugal pump and its mfg. method |
-
1999
- 1999-07-27 CN CN99111134A patent/CN1082627C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2433656A1 (en) * | 1978-08-18 | 1980-03-14 | Sugiura Eiichi | Bladed centrifugal pump impeller - has forward-curved blades circularly contoured to form constant depth reducing width passages to periphery |
| CN1138670A (en) * | 1996-03-26 | 1996-12-25 | 阳江市不锈钢冲压泵有限公司 | Press moulding centrifugal pump and its mfg. method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100436821C (en) * | 2005-12-29 | 2008-11-26 | 阳江市新力工业有限公司 | Deep-well pump molded by punching and welding |
| US8113802B2 (en) | 2006-01-21 | 2012-02-14 | Guangdong Winning Pumps Industrial Co., Ltd. | Food centrifugal pump formed by stamping and welding having a seal arrangement between the impeller and casing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1243919A (en) | 2000-02-09 |
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Legal Events
| Date | Code | Title | Description |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: YANGJIANG CITY XINLI INDUSTRIAL CO., LTD. Free format text: FORMER OWNER: YANGJIANG XINYUEHUA STAINLESS STEEL PUMP CO., LTD. Effective date: 20050812 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20050812 Address after: 529500 second industrial zone, Chengbei North Road, Yangjiang, Guangdong Patentee after: Yangjiang Xinli Industrial Co., Ltd. Address before: 529500 second industrial zone, Chengbei Road, Yangjiang, Guangdong Patentee before: Xinyuehua Stainless Steel Pump Co., Ltd., Yangjiang City |
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| ASS | Succession or assignment of patent right |
Owner name: GUANGDONG YONGLI PUMP INDUSTRY CO., LTD. Free format text: FORMER OWNER: YANGJIANG XINLI INDUSTRIAL CO., LTD. Effective date: 20130424 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20130424 Address after: Guangdong city of Yangjiang province Jiangcheng 529500 factory district north Venture North Second Industrial Zone Patentee after: Guangdong Winning Pumps Industrial Co., Ltd. Address before: 529500 second industrial zone, Chengbei North Road, Yangjiang, Guangdong Patentee before: Yangjiang Xinli Industrial Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20020410 Termination date: 20180727 |
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| CF01 | Termination of patent right due to non-payment of annual fee |