CN2646129Y - Multiphase and polynary catalysis, electrolysis and oxidation sewage treatment device adopting concentric circles electrodes - Google Patents
Multiphase and polynary catalysis, electrolysis and oxidation sewage treatment device adopting concentric circles electrodes Download PDFInfo
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Abstract
一种采用同心圆电极多相多元催化电解氧化污水处理装置属于污水处理技术领域。特别涉及利用多相多元催化电解氧化工艺过程开发的一种高效污水处理装置和方法。其将固体吸附材料、电极材料、催化剂载体、液相催化、气相氧化剂与电解等过程相结合,组成了一个具有综合脱除过程的污水物理-化学-电解处理装置。它将吸附材料与催化剂载体相结合,同时又作为电极材料并流化于反应器中,实现将生物抑制性污染物和生物代谢产物脱除的目标,可广泛用于生化前的预处理及生化后的污水深度处理,以便于实现污水资源化。具有设备体积小、占地面积小、处理效率高、电耗低、易于操作、便于维护等特点。
The utility model relates to a sewage treatment device adopting multi-phase multi-element catalytic electrolytic oxidation of concentric circular electrodes, which belongs to the technical field of sewage treatment. In particular, it relates to a high-efficiency sewage treatment device and method developed by using a heterogeneous multi-element catalytic electrolytic oxidation process. It combines solid adsorption material, electrode material, catalyst carrier, liquid phase catalysis, gas phase oxidant and electrolysis to form a sewage physical-chemical-electrolytic treatment device with a comprehensive removal process. It combines the adsorption material with the catalyst carrier, and at the same time, it is used as an electrode material and fluidized in the reactor to achieve the goal of removing bioinhibitory pollutants and biological metabolites. It can be widely used in pretreatment before biochemistry and biochemical Advanced treatment of the final sewage in order to realize the resource utilization of sewage. It has the characteristics of small equipment size, small footprint, high processing efficiency, low power consumption, easy operation and maintenance.
Description
技术领域 本实用新型属于污水处理技术领域。特别涉及利用多相多元催化电解氧化工艺过程开发的一种高效污水处理装置。Technical Field The utility model belongs to the technical field of sewage treatment. In particular, it relates to a high-efficiency sewage treatment device developed by using a heterogeneous multi-component catalytic electrolytic oxidation process.
背景技术 在各类污水物理—化学处理过程中,将污染物彻底矿化的过程主要是氧化和电解及其伴生过程。从化学本质上讲,都是污染物发生氧化分解最终转变成二氧化碳。同任何化学反应过程一样,催化剂对反应有极大地促进作用,催化剂使许多非催化过程不能进行的反应快速进行。催化剂在反应体系中的存在方式有均相和非均相两种状态,各自具有不同的催化特性及工艺特性,而多相催化由于其催化剂回收简便倍受重视。除了催化剂,氧化剂是反应的重要因素之一,包括空气在内的各类氧化剂以及电能都是重要的氧化剂,涉及后者的就是电氧化过程,在人们探索绿色氧化剂时电解氧化具有其独特的优势,其次是空气、臭氧及过氧化氢等环境友好氧化剂。当然,由于污水中污染物的浓度与常规化工厂的反应相比要低许多个数量级,污染物在反应体系中的传质是不容忽略的问题。因此,利用吸附过程将污染物富集到反应介质表面(或催化剂表面)是一提高效率的重要途径。各类吸附材料具有不同的吸附性能,可以适应吸附各类不同的污染物,从而有效地将污染物从水相转移到固相并净化污水。只要吸附到固相表面的污染物可以被快速的氧化分解,该吸附过程就可以连续进行,最终实现污水的连续处理过程。在各类吸附剂中,在这里应该选择的是同时具有吸附性、催化性、导电性的材料,以便满足上述工艺过程的要求。Background technology In various physical and chemical treatment processes of sewage, the process of completely mineralizing pollutants is mainly oxidation, electrolysis and their associated processes. From a chemical point of view, all pollutants are oxidatively decomposed and finally converted into carbon dioxide. Like any chemical reaction process, the catalyst greatly promotes the reaction, and the catalyst makes many reactions that cannot be carried out by non-catalytic processes proceed quickly. Catalysts exist in the reaction system in two states, homogeneous and heterogeneous, each of which has different catalytic and process characteristics, and heterogeneous catalysis has attracted much attention because of its easy catalyst recovery. In addition to catalysts, oxidants are one of the important factors in the reaction. Various oxidants including air and electric energy are important oxidants. The latter is involved in the electro-oxidation process. Electrolytic oxidation has its unique advantages when people explore green oxidants. , followed by environmentally friendly oxidants such as air, ozone and hydrogen peroxide. Of course, since the concentration of pollutants in sewage is many orders of magnitude lower than that in conventional chemical plants, the mass transfer of pollutants in the reaction system cannot be ignored. Therefore, using the adsorption process to enrich pollutants on the surface of the reaction medium (or the surface of the catalyst) is an important way to improve efficiency. All kinds of adsorption materials have different adsorption properties, which can adapt to the adsorption of various pollutants, so as to effectively transfer pollutants from the water phase to the solid phase and purify sewage. As long as the pollutants adsorbed on the surface of the solid phase can be quickly oxidized and decomposed, the adsorption process can be carried out continuously, and finally the continuous treatment process of sewage can be realized. Among all kinds of adsorbents, materials with adsorption, catalysis and conductivity should be selected here in order to meet the requirements of the above-mentioned process.
该技术的前身:连续吸附—电解再生污水处理工艺与技术已经获得专利权,在前述技术中,主要利用吸附过程将污染物转移到电极表面,电极即吸附材料,然后进行电解分解污染物,同时使吸附材料再生。实践证明该技术具有很广泛的应用前景,在染料废水处理、化工废水处理、采油废水处理、炼油废水处理、生活污水处理、污水深度处理等等方面都表现了很高的脱除效率。但是,由于污染物种类繁多、性质复杂,总有若干污染物不能彻底矿化,研究后发现引入催化过程和氧化过程是必要的。The predecessor of this technology: the continuous adsorption-electrolytic regeneration sewage treatment process and technology has obtained the patent right. In the aforementioned technology, the adsorption process is mainly used to transfer the pollutants to the surface of the electrode. The electrode is the adsorption material, and then the pollutants are electrolytically decomposed. Regenerate the adsorbent material. Practice has proved that this technology has a very wide application prospect, and it has shown high removal efficiency in dye wastewater treatment, chemical wastewater treatment, oil extraction wastewater treatment, oil refining wastewater treatment, domestic sewage treatment, advanced sewage treatment, etc. However, due to the wide variety and complex properties of pollutants, there are always some pollutants that cannot be completely mineralized. After research, it is found that the introduction of catalytic process and oxidation process is necessary.
发明内容 本实用新型的目的就是提供一种能够将对生物有抑制作用的污染物、生物代谢产物、微量有机物彻底矿化、脱除的采用同心圆电极多相多元催化电解氧化污水处理装置。SUMMARY OF THE INVENTION The purpose of this utility model is to provide a sewage treatment device that can completely mineralize and remove pollutants, biological metabolites, and trace organic matter that have an inhibitory effect on organisms.
本实用新型的技术解决方案是:将多相催化、电解分解、电解氧化、化学氧化、电絮凝等过程结合在一起,形成多元反应过程来解决多种污染物的脱除问题。多相催化是指该技术中采用了固体催化剂和液体催化剂,反应体系为固、液、气三相。多元是指该技术涉及的反应试剂是多种的:液相氧化剂和气相氧化剂;多元还指该技术涉及的污染物脱除过程是多种的:电解、电氧化、电絮凝、空气氧化等。The technical solution of the utility model is to combine the processes of heterogeneous catalysis, electrolytic decomposition, electrolytic oxidation, chemical oxidation, and electroflocculation to form a multi-component reaction process to solve the problem of removing various pollutants. Heterogeneous catalysis refers to the use of solid catalysts and liquid catalysts in this technology, and the reaction system is three phases of solid, liquid and gas. Multivariate refers to the variety of reaction reagents involved in this technology: liquid-phase oxidant and gas-phase oxidant; multivariate also refers to the variety of pollutant removal processes involved in this technology: electrolysis, electro-oxidation, electro-flocculation, air oxidation, etc.
本实用新型有多种结构形式,只要能实现在正负电级交替的极板之间充填吸附材料,并在空气曝气条件下形成流化状态即可。The utility model has various structural forms, as long as the adsorption material can be filled between the polar plates with alternating positive and negative electric levels, and a fluidized state can be formed under the condition of air aeration.
一种典型多相多元催化电解氧化污水处理装置,包括出水口(1)、设备支架(2)、中心电极卡槽(3)、固定螺栓(4)、下法兰(5)、下填料支撑板(6)、下封头(8)、设备支架(9)、电极引线(10)、柱形电极(11)、上封头(12)、上法兰(13)、上支撑板(14)、固定螺栓(15)、吸附填料(17)、设备主体(19)、进水口(20),还包括进气管(21)、布气喷头(7)、电极折流板(16)和电极导流筒(18),中心柱形电极(11)为阳极。A typical heterogeneous multi-element catalytic electrolytic oxidation sewage treatment device, including water outlet (1), equipment support (2), central electrode slot (3), fixing bolts (4), lower flange (5), lower packing support Plate (6), lower head (8), equipment support (9), electrode lead (10), cylindrical electrode (11), upper head (12), upper flange (13), upper support plate (14 ), fixing bolts (15), adsorption packing (17), equipment main body (19), water inlet (20), also includes air inlet pipe (21), air distribution nozzle (7), electrode baffle plate (16) and electrode The guide tube (18), the central cylindrical electrode (11) is an anode.
设备主体(19)直径为1~2米,阴极为设备主体。The diameter of the equipment main body (19) is 1-2 meters, and the cathode is the equipment main body.
电极材料可用惰性材料石墨、贵重金属材料或普通碳钢,视使用场合和电流密度大小而定,一般阴极材料可采用普通钢材,阳极采用惰性电极,如石墨和惰性金属。The electrode material can be inert material graphite, precious metal material or ordinary carbon steel, depending on the application occasion and current density. Generally, the cathode material can be ordinary steel, and the anode is an inert electrode, such as graphite and inert metal.
吸附填料(17)是具有导电性的吸附材料,包括活性炭颗粒、石墨颗粒、焦炭颗粒、无机载体或树脂,其装填混合比例随处理水质不同而异,也随处理深度要求不同而变化。填料按10-15%的容积比例装填,其粒径为10~100目。该填料表面具有催化活性或载有催化剂。Adsorption filler (17) is a conductive adsorption material, including activated carbon particles, graphite particles, coke particles, inorganic carrier or resin, and its filling and mixing ratio varies with the quality of the treated water, and also varies with the requirements of the treatment depth. The filler is filled with a volume ratio of 10-15%, and its particle size is 10-100 mesh. The surface of the filler is catalytically active or carries a catalyst.
一种多相多元催化电解氧化污水处理方法是,在进水口(20)投加水溶性催化剂,投加比例随污水浓度变化而变化,出水后随电絮凝絮体一起沉降分离,流化介质和气体氧化剂通过进气管(21)、布气喷头(7)进入设备主体(19)内,使吸附填料(17)在电极间处于流化状态,气水比随着水中污染物浓度及选用吸附材料的不同而变化,气水比为10/1~120/1。A method for treating sewage with heterogeneous and multi-element catalytic electrolysis oxidation is to add a water-soluble catalyst to the water inlet (20), and the dosing ratio changes with the concentration of sewage. The oxidant enters the main body (19) of the equipment through the air intake pipe (21) and the air distribution nozzle (7), so that the adsorption filler (17) is in a fluidized state between the electrodes. The gas-water ratio varies from 10/1 to 120/1.
本实用新型所述的装置,其电源配备可用稳压直流电源、脉动直流电源或高频脉冲直流电源,视处理对象和水质不同而异,电源电压宜采用36伏以下的安全电压,电场强度为1~10伏/厘米。The device described in the utility model, its power supply is equipped with usable voltage-stabilized DC power supply, pulsating DC power supply or high-frequency pulse DC power supply, depending on the treatment object and water quality, the power supply voltage should adopt a safe voltage below 36 volts, and the electric field strength is 1 to 10 volts/cm.
水溶性催化剂为金属盐类,一般价格较低廉,流化介质和气体氧化剂是空气。Water-soluble catalysts are metal salts, generally relatively cheap, and the fluidizing medium and gas oxidant are air.
金属盐类为铁盐、铝盐、镁盐或锰盐。Metal salts are iron salts, aluminum salts, magnesium salts or manganese salts.
水在设备主体(19)内的停留时间为0.5~3小时,主要取决于原水污染物浓度,高浓度时停留时间较长,低浓度时停留时间较短,同时也与所需要的处理水平有关,水平越高,停留时间越长。The residence time of water in the main body (19) of the equipment is 0.5 to 3 hours, mainly depending on the concentration of raw water pollutants. The residence time is longer at high concentrations and shorter at low concentrations, and is also related to the required treatment level. , the higher the level, the longer the dwell time.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.适用范围广,该工艺可用于脱除各类污染物,包括城市生活污水、饭店宾馆生活及洗浴污水、油田采油污水、石油炼制污水、油品船运压舱水、石油化工厂污水、基本合成有机污水、木糖醇生产等农副产品综合利用加工废水、染料生产废水、印染污水、机械加工污水等。尤其适用于污水回用和给水处理中微量有机物的脱除。1. Wide range of applications, the process can be used to remove various pollutants, including urban domestic sewage, hotel living and bathing sewage, oil field oil production sewage, petroleum refining sewage, oil shipping ballast water, petrochemical plant sewage , Basic synthetic organic sewage, xylitol production and other agricultural and sideline products comprehensive utilization processing wastewater, dye production wastewater, printing and dyeing wastewater, mechanical processing wastewater, etc. It is especially suitable for the removal of trace organic matter in sewage reuse and water supply treatment.
2.适用处理污水浓度范围广,对于化学需氧量COD大于1000mg/l时的高浓度有机污水处理,该工艺可作预处理工序,除了可脱除一部分COD外,还可以提高其可生化性,以利于后序处理过程。对于COD小于500mg/l时的低浓度有机污水处理,特别是采用生化处理后残留生物不可降解物的脱除,本工艺特别有效,可以使排水污染物浓度进一步降低,达到排放标准。该工艺的应用还可用于COD小于100mg/l的轻度污水的深度处理,以达到回用水水质要求。2. It is suitable for treating sewage with a wide concentration range. For the treatment of high-concentration organic sewage when the chemical oxygen demand COD is greater than 1000mg/l, this process can be used as a pretreatment process. In addition to removing part of COD, it can also improve its biochemical properties , to facilitate subsequent processing. For the treatment of low-concentration organic sewage when COD is less than 500mg/l, especially the removal of residual biodegradable substances after biochemical treatment, this process is particularly effective, which can further reduce the concentration of wastewater pollutants and meet the discharge standards. The application of this process can also be used for the advanced treatment of mild sewage with COD less than 100mg/l, so as to meet the water quality requirements of reused water.
3.处理成本低,该工艺的处理成本主要取决于污染物的浓度和无机盐的浓度,只要无机盐浓度不大于2000MG/L,电导率不大,漏电电流较低,以处理COD在1000mg/以下的污水为例,电耗在0.2~0.8KWH/吨水。3. The treatment cost is low. The treatment cost of this process mainly depends on the concentration of pollutants and the concentration of inorganic salts. As long as the concentration of inorganic salts is not greater than 2000MG/L, the conductivity is not large and the leakage current is low. To treat COD at 1000mg/L Take the following sewage as an example, the power consumption is 0.2-0.8KWH/ton of water.
4.处理过程简单,可实现连续操作、自动控制,基本不需要人工维护与操作。4. The processing process is simple, continuous operation and automatic control can be realized, and there is basically no need for manual maintenance and operation.
附图说明 下面结合附图和实施例对本实用新型作进一步的说明。BRIEF DESCRIPTION OF THE DRAWINGS The utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本实用新型采用同心圆电极时的结构及外形图。Fig. 1 is the structure and outline drawing when the utility model adopts concentric circular electrodes.
具体实施方式Detailed ways
实施例1Example 1
石化炼油企业污水的深度处理回用采用该工艺进行。原始炼油污水经常规二级生物处理后COD含量在100mg/l以下,采用同心圆电极式多相多元催化电解氧化污水处理工艺进行深度处理实现污水回用,所用设备的阳极为石墨,阴极为碳钢,电源为直流电源,填料为活性炭,粒度为10目,装填比例为10%,采用的均相催化剂为三价铁盐,投加量为100mg/l,气液比为30/1,污水由水泵连续向设备供水,经计量后的污水进入反应装置,水力停留时间1小时,将污染物分解、氧化,排水得到净化,出水COD含量在20~30mg/l,低于国家回用水标准50mg/l以下,电耗为0.6KWH/吨水。该水可回用于循环冷却水二次利用,既减轻环境污染,又节约了淡水资源。The advanced treatment and reuse of wastewater from petrochemical refineries adopts this process. The COD content of raw oil refinery sewage is below 100mg/l after conventional secondary biological treatment. The concentric circular electrode type multi-phase multi-element catalytic electrolytic oxidation sewage treatment process is used for advanced treatment to realize sewage reuse. The anode of the equipment used is graphite and the cathode is carbon. Steel, the power supply is DC power supply, the filler is activated carbon, the particle size is 10 mesh, the filling ratio is 10%, the homogeneous catalyst used is ferric salt, the dosage is 100mg/l, the gas-liquid ratio is 30/1, the sewage The pump continuously supplies water to the equipment, and the metered sewage enters the reaction device. The hydraulic retention time is 1 hour, the pollutants are decomposed and oxidized, and the drainage is purified. The COD content of the effluent is 20-30mg/l, which is 50mg lower than the national reuse water standard. /l below, power consumption is 0.6KWH/ton of water. The water can be reused as circulating cooling water for secondary use, which not only reduces environmental pollution, but also saves fresh water resources.
实施例2Example 2
生活污水的深度处理达到中水回用的目的。生活污水COD200-300mg/l经沉降,生化处理后,COD在100mg/l左右,采用该技术深度处理时,采用相同的结构与催化剂,污水由水泵连续向设备供水,经计量后的污水进入设备,水力停留时间1小时,将残余生物难降解物质脱除,出水COD小于50mg/l,达到国家中水回用水标准,电耗0.5KWH/吨水。The advanced treatment of domestic sewage achieves the purpose of reclaimed water. The domestic sewage COD200-300mg/l is settled, and after biochemical treatment, the COD is about 100mg/l. When using this technology for advanced treatment, the same structure and catalyst are used. The sewage is continuously supplied to the equipment by the water pump, and the measured sewage enters the equipment. , The hydraulic retention time is 1 hour, and the residual biodegradable substances are removed. The COD of the effluent is less than 50mg/l, which meets the national standard for reclaimed water reuse, and the power consumption is 0.5KWH/ton of water.
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CN100334006C (en) * | 2004-12-22 | 2007-08-29 | 浙江大学 | Three-phase activated carbon fluidized bed electrochemical treatment installation and method for organic wastewater |
CN100586871C (en) * | 2008-01-24 | 2010-02-03 | 同济大学 | Composite three-dimensional electric field catalytic wet oxidation reaction device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN100334006C (en) * | 2004-12-22 | 2007-08-29 | 浙江大学 | Three-phase activated carbon fluidized bed electrochemical treatment installation and method for organic wastewater |
CN100586871C (en) * | 2008-01-24 | 2010-02-03 | 同济大学 | Composite three-dimensional electric field catalytic wet oxidation reaction device |
CN101811757A (en) * | 2010-04-26 | 2010-08-25 | 中国科学院过程工程研究所 | Air-assisted electro-coagulation algae water separation device and using method thereof |
CN102336471A (en) * | 2011-09-08 | 2012-02-01 | 大连理工大学 | Method for treating waste water containing salt through coupling of electrodes and anaerobic organisms |
CN102910707A (en) * | 2012-10-19 | 2013-02-06 | 王麒钧 | Method and device for electrochemically degrading organic waste water by taking activated charcoal basket as anode |
CN102910707B (en) * | 2012-10-19 | 2015-06-17 | 王麒钧 | Method and device for electrochemically degrading organic waste water by taking activated charcoal basket as anode |
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