CN2640684Y - High power welding equipment - Google Patents
High power welding equipment Download PDFInfo
- Publication number
- CN2640684Y CN2640684Y CN 03210075 CN03210075U CN2640684Y CN 2640684 Y CN2640684 Y CN 2640684Y CN 03210075 CN03210075 CN 03210075 CN 03210075 U CN03210075 U CN 03210075U CN 2640684 Y CN2640684 Y CN 2640684Y
- Authority
- CN
- China
- Prior art keywords
- welding
- control system
- high energy
- welding equipment
- contact resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Arc Welding Control (AREA)
- Generation Of Surge Voltage And Current (AREA)
Abstract
The utility model relates to a high energy welding facility, which comprises a SCM control system(1) and a main circuit(2). Wherein, the main circuit(2) comprises an electrical source circuit(21), a charge loop(22) and a discharging loop(23). The charge loop(22) comprises a capacitor bank with big capacity(222) and a capacitance voltage sampling resistance(223). The discharging loop(23) comprises a unilateral controllable silicon(231) and a contact resistance(232). The controllable silicon(231) is connected with the SCM control system, and the contact resistance(232) is welded between the two workpieces. The high energy welding facility afforded by the utility model is different from the common resistance welding machine, and the utility model is of high welding efficiency and low energy consuming, the working surface of the end socket accessory after welding still keeps the same smoothness and rigidity before welding. The welding connecting head is firm and beautiful without exerted burr fin, and the surface processing and disposal are not needed, thereby having great spreading potential in each respect of industrial producing.
Description
Technical field
The utility model relates to a kind of welding equipment, relates in particular to a kind of energy storage type high energy welding equipment, can be used for the welding of products such as the valve actuating push rod of automobile engine, diesel engine, motorcycle engine and valve adjuster.
Background technology
There is following defective in known resistance welder at present: 1, the surface cleanness of weldment is had relatively high expectations, the clean conditions on surface will directly have influence on the fastness of weldment.2, generally can't implement normal welding to different workpiece materials and the material that hardens simultaneously.3, general resistance welder can cause welding heat affected zone bigger when welding, causes the hardness of surface of the work to reduce.
Summary of the invention
It is fast that technical problem to be solved in the utility model provides a kind of speed of welding, and the tensile strength height can keep the hardness on welding work pieces surface constant, and welding pool is stable, the high energy welding equipment that the heat affected area is little.
A kind of high energy welding equipment comprises single-chip computer control system, main circuit, wherein main circuit comprises power circuit, charge circuit, discharge loop, described charge circuit comprises large value capacitor group and capacitance voltage sampling resistor, described capacitor group is composed in parallel by electric capacity, described capacitance voltage sampling resistor is connected with single-chip computer control system, described discharge loop comprises a group capacitor, high-power one-way SCR, contact resistance, described controllable silicon is connected with single-chip computer control system, and described contact resistance contacts with the workpiece of required welding when welding.
High energy welding equipment of the present utility model is different from general resistance welder, it has the welding efficiency height, energy consumption is low and working surface postwelding termination part still keeps welding preceding fineness and hardness, welding point is firmly attractive in appearance, nothing exposes burr, does not need to carry out Surface Machining again and handles.Therefore has great promotion potential in industrial each side.
Description of drawings
Fig. 1 is the signal schematic diagram of the single-chip computer control system of the utility model high energy welding equipment.
Fig. 2 is the fundamental diagram of the main circuit of the utility model high energy welding equipment.
The specific embodiment
High energy welding equipment of the present utility model comprises single-chip computer control system 1, main circuit 2, and wherein main circuit 2 comprises power circuit 21, charge circuit 22, discharge loop 23 compositions.
As shown in Figure 1: described single-chip microcomputer (78E58 of WINBOND company) control system 1, it is controlled whole welding process, and its output clamps air cylinder signal, presses down air cylinder signal, capacitor charging control signal, silicon controlled trigger signal, alarm signal.It also can receive condenser voltage sampled signal, the system failure detection signal of input.This single-chip computer control system is by sampling to condenser voltage, and compares with the weldingvoltage of setting, and the result that will compare feeds back to the charging control loop then, thus the control charging.
As shown in Figure 2: described power circuit 21 is by being reserve high power varying dc source E, it can provide the DC voltage of 150V, this power supply E is connected with a high-power MOS tube 211, and this high-power MOS tube 211 is connected with the capacitor charging control signal output pin of single-chip computer control system.Described charge circuit 22 comprises large value capacitor group 222 and capacitance voltage sampling resistor 223, described capacitor group 222 is composed in parallel by the electric capacity of hundreds of thousands of microfarads, this capacitance group in parallel can be stored bigger energy, for bigger welding work pieces, adopt and organize independently charge circuit (isolating mutually between every group) more, discharge loop adopt copolar (positive pole and negative pole) can be simultaneously or timesharing discharge, described large power supply is charged to the capacitor group through metal-oxide-semiconductor control, single-chip computer control system is sampled to the charging voltage on the capacitor by sampling resistor simultaneously, and compare with the weldingvoltage of setting, the result that will compare feeds back to the charging control loop then, and by metal-oxide-semiconductor control charging, the voltage constant that keeps the electric capacity two ends with this process is on setting value.Described discharge loop 23 comprises a high-power one-way SCR 231, contact resistance 232, described controllable silicon 231 is connected with the silicon controlled trigger signal output pin of single-chip computer control system, and described contact resistance 232 contacts with the workpiece of required welding when welding.
When the workpiece of loading onto required welding and press the welding button, system at first cuts off charge circuit, triggers controllable silicon discharge welding then.Whole discharge process is to finish in the mode of snowslide, discharge time is extremely short, be generally 10-50 μ S, energy all concentrated being released on the solder side of moment on the described high power capacitor group, produce huge energy, so that solder side melts, and makes workpiece finish welding process in several milliseconds through the pressure of upper/lower electrode, the voltage on this moment capacitor is released to zero and wait for charging process next time.
Be welded as example with push rod, shaft is prepended to the lateral electrode center, press the clamping button, the clamping cylinder is with the shaft clamping and be in good electrical equipment contact condition, described lateral electrode clamping force is 5000N-20000N, then steel ball is placed the shaft top, air cylinder makes top electrode and steel ball be in good electrical equipment contact condition under starting, and described top electrode clamping force is 5000N-20000N.This moment, two soldering parts were the parts as whole welding circuit, in whole loop, the resistance largest portion concentrates on the contact-making surface, when moment is welded in the controllable silicon discharge, produce huge power attenuation on contact resistance, cause contact-making surface to produce huge heat contact-making surface is melted, the warp immense pressure of air cylinder down merges metal with the rapid compacting of face, meanwhile all energy are also all transferred on the contact-making surface, to finish whole welding process on the capacitor.Release presses down and clamping electrode then, takes off welded piece, and welding machine continues energy storage in order to welding next time.
Claims (6)
1, a kind of high energy welding equipment comprises single-chip computer control system (1), main circuit (2), wherein main circuit (2) comprises power circuit (21), charge circuit (22), discharge loop (23), it is characterized in that, described charge circuit (22) comprises large value capacitor group (222) and capacitance voltage sampling resistor (223), described capacitor group (222) is composed in parallel by electric capacity, described capacitance voltage sampling resistor (223) is connected with single-chip computer control system, described discharge loop (23) comprises a high-power one-way SCR (231), contact resistance (232), described controllable silicon (231) is connected with single-chip computer control system, and described contact resistance (232) is meant the contact resistance between two workpiece that welded.
2, high energy welding equipment according to claim 1 is characterized in that, described charge circuit can for more than one group, parallel with one another, and every group independent, isolate mutually.
3, high energy welding equipment according to claim 1 is characterized in that, described discharge loop adopts copolar, and the electric capacity of control discharge loop, controllable silicon, contact resistance three must be connected with connecing.
4, high energy welding equipment according to claim 1 is characterized in that, described control system adopts single-chip microcomputer, and it is the 78E58 of WINBOND company for model.
5, high energy welding equipment according to claim 1, it is characterized in that, described power circuit (21) comprises a high power varying dc source E, and this power supply E is connected with a high-power MOS tube (211), and this high-power MOS tube (211) is connected with the single-chip computer control system output pin.
6, high energy welding equipment according to claim 1 is characterized in that, comprises being used for the lateral electrode and the top electrode that are connected with required welding work pieces respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03210075 CN2640684Y (en) | 2003-08-26 | 2003-08-26 | High power welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03210075 CN2640684Y (en) | 2003-08-26 | 2003-08-26 | High power welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2640684Y true CN2640684Y (en) | 2004-09-15 |
Family
ID=34289242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03210075 Expired - Fee Related CN2640684Y (en) | 2003-08-26 | 2003-08-26 | High power welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2640684Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308351A (en) * | 2014-08-14 | 2015-01-28 | 浙江宇太汽车零部件制造有限公司 | Manufacturing process of valve push rod assembly |
| CN106300594A (en) * | 2016-08-31 | 2017-01-04 | 黄元其 | A kind of heavy current supply system |
| CN109317805A (en) * | 2018-12-07 | 2019-02-12 | 中正智控（江苏）智能科技有限公司 | In conjunction with the percussion welder control device and control method of PLC |
-
2003
- 2003-08-26 CN CN 03210075 patent/CN2640684Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308351A (en) * | 2014-08-14 | 2015-01-28 | 浙江宇太汽车零部件制造有限公司 | Manufacturing process of valve push rod assembly |
| CN106300594A (en) * | 2016-08-31 | 2017-01-04 | 黄元其 | A kind of heavy current supply system |
| CN106300594B (en) * | 2016-08-31 | 2018-09-11 | 黄元其 | A kind of heavy current supply system |
| CN109317805A (en) * | 2018-12-07 | 2019-02-12 | 中正智控（江苏）智能科技有限公司 | In conjunction with the percussion welder control device and control method of PLC |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100577335C (en) | Numerical control double-power mode multifunctional impulsing power source for electrospark wire-electrode cutting processing | |
| CN2640684Y (en) | High power welding equipment | |
| CN103496574A (en) | Clamping and conveying device and method for wafer pin electroplating | |
| CN102513679A (en) | Welding mechanism for projection-weld nuts and welding method thereof | |
| CN106392475A (en) | Manufacturing method and manufacturing device for insert radiator | |
| CN201009046Y (en) | Iron thread recycling butt welding machine | |
| CN211615637U (en) | Multi-clamping-jaw mounting structure for head of manipulator | |
| CN201960263U (en) | Projection welding device for cap nut | |
| CN2353475Y (en) | Impulse power-supply for spark processing | |
| CN1817545A (en) | Controller of capacitor energy storing apparatus and its control | |
| CN212652948U (en) | Welding device for hardware part machining | |
| CN212470607U (en) | Side opening clamp convenient to clamp | |
| CN201089058Y (en) | Electricity-saving mechanism for AC arc welder | |
| CN210614766U (en) | Stamping feeding manipulator | |
| CN2858252Y (en) | Automatic transition apparatus for seam and seamless welding of plastic door and window welding machine | |
| CN206316512U (en) | A kind of accumulation energy type stud welding device control circuit and accumulation energy type stud welding device | |
| CN2572392Y (en) | Hydraulic clamp device for board sample | |
| CN205927224U (en) | Device is repaired to static pressure switch | |
| CN215237307U (en) | Riveting device of filament support production facility | |
| CN217453113U (en) | High-efficient milling flutes is with material loading frock | |
| CN2762932Y (en) | Spot-welder for thermal mechanical fatigue samples | |
| CN217618662U (en) | Hydraulic welding platform | |
| CN219767150U (en) | Welding spot welding equipment | |
| CN215787252U (en) | Nut tapping machine | |
| CN2193784Y (en) | Resistance soldering machine for diamond cutter and saw blades |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20040915 Termination date: 20100826 |