CN2640631Y - Super-thin glas wafer breaker - Google Patents
Super-thin glas wafer breaker Download PDFInfo
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- CN2640631Y CN2640631Y CN 03208829 CN03208829U CN2640631Y CN 2640631 Y CN2640631 Y CN 2640631Y CN 03208829 CN03208829 CN 03208829 CN 03208829 U CN03208829 U CN 03208829U CN 2640631 Y CN2640631 Y CN 2640631Y
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- glass
- horse
- reducing motor
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- minute
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Abstract
The utility model discloses an ultrathin glass wafer separator, which aims at disposing the problem that the ultrathin glass with a thickness of smaller than two millimeters can quickly carry out wafer conveying in the process of high speed running and in the glass production. The ultrathin glass wafer separator comprises a bracket and a beam that is vertical to the upper lateral of the bracket; wherein, a glass conveying roller way is arranged between the bracket and the beam; the lower lateral of the bracket has a traveling gear that is connected with a driving device through a driving shaft. The utility model also comprises a wafer separating bracket that is integrated together with the glass conveying roller way, and is transversely opened with a glass window, a plurality of sub ling conveying belts are included within the utility model, and are inserted into the glass conveying roller way device. The two ends of the sub line conveying belts are fixed onto the wafer separating bracket. In addition, a hoisting mechanism arranged on the one end of the wafer separating bracket is arranged inside the utility model. The graded crossing structure and the servo control system of the utility model can classify the glasses within a short period. Furthermore, the utility model has the advantages of simple and space reducing structure, low cost, easy operation and extensive promoting and application outlook.
Description
Technical field
The utility model relates to a kind of glass slice machine, specifically be a kind of on the production line of high-speed cruising ultra-thin glass turn to the wafer separator that is delivered to branch line, belong to the glass processing production equipment.
Background technology
Along with the develop rapidly of China's glass industry, utilize the float glass process processing technology to produce technology ultra-thin, super large piece glassware and constantly obtain new achievement, the glass of high-speed cruising is got chip technology, especially gets the sheet problem less than 2 millimeters ultra-thin glass and also becomes increasingly conspicuous; The general speed of service of ultra-thin glass is very high, the cutting cycle is very short, generally in 5 seconds, Duan cutting cycle so, glass to be told from main line, just need the special equipment of a cover, the domestic present employing turning facilities cycle of operation, the glass that can't reach high-speed cruising was got the sheet requirement all more than 10 seconds; And to solve the sheet problem of getting of ultra-thin glass in the high-speed cruising, domestic enterprise quotes import equipment always and solves.Import equipment mechanism is huge, installs and the maintenance complexity, costs an arm and a leg, and its glass processing cost is increased.
The utility model content
In order to solve the quick burst problem of domestic ultra-thin glass, the purpose of this utility model is to provide a kind of simple in structure, equipment occupation space is few, I﹠M is convenient and cost is low ultra-thin glass wafer separator.
To achieve these goals, the utility model is by the following technical solutions: a kind of ultra-thin glass wafer separator, it is characterized in that: it is combined by at least one wafer separator, described wafer separator comprises the support that is fixed on the glass conveying roller way, be provided with crossbeam perpendicular to the support upside, the support downside is provided with transmission device, and its transmission device is connected with drive unit by swinging axle; It also is provided with:
One fen horse is fixed on the described support, and it laterally had glass window;
Several bursts are with band synchronously, intert and are parallel between the described glass conveying roller way, and its two ends and described minute horse longitudinal framing are affixed;
One elevating mechanism is located at described minute horse one side, and described elevating mechanism is connected with control system.
Described control system is that a SERVO CONTROL motor and an optoelectronic switch assembly form; Described optoelectronic switch is located at described transmission device downside, is connected with the master control room of peripheral hardware by circuit.
Described elevating mechanism includes crankshaft mechanism, driving pulley and lifting support structure.
Described crankshaft mechanism comprises:
One pull bar, be positioned at described crossbeam downside, and be parallel to described minute horse and cross glass window, described pull bar two ends are connected with two swinging axles respectively by bearing, the other end of described swinging axle is affixed by bearing and roller-way beam, and an end of big rocking bar and little rocking bar is fixed on the swinging axle; The other end of described little rocking bar is fixed in the port of described crossbeam by bearing;
The other end of big rocking bar joins by the output shaft of a crank and a lifting reducing motor;
Described driving pulley comprises synchronous pulley great wheel, synchronous pulley tail wheel, is with synchronously, described synchronous pulley great wheel and described synchronous pulley tail wheel are crossed the glass window two ends by bearing fixing in described minute horse respectively, and described synchronous band is sheathed on the described wheel of taking the lead synchronously and takes turns with described synchronous magnetic tape trailer.
The other end of described little rocking bar connects in described crossbeam by bearing, and described taking the lead synchronously is provided with an a plate and a bracing frame between the wheel, and described connecting plate and support frame as described above are for flexibly connecting.
Described lifting support structure is provided with two at least, it lays respectively at described the mistake between glass window and the described crossbeam, be fixed in described crossbeam upside for dividing a horse brace summer, sheathed with it one minute horse supporting seat, described minute horse supporting seat crossed apical grafting bottom the glass window with described.
Described drive unit is divided into roller-way reducing motor and wafer separator reducing motor, and described roller-way reducing motor drives described glass conveying roller way by described synchronous band and rotates; Described wafer separator reducing motor is provided with 2, is positioned at described glass conveying roller way one side, drives described synchronous band respectively and slides on the horse at described minute; Described synchronous band is some, and described roller-way reducing motor and described burst reducing motor are fixed on the ground by support separately.
Operation principle of the present utility model is:
Adopt a cover servo-control system will divide plate rack to hold up, glass is passed by the glass window of opening in the middle of minute plate rack of crossing, in order to prevent that the glass tape sideslip from reaching the hole Support Position of bearings at both ends, require at short notice the burst conveying mechanism to be lifted or falls, for preventing to hit plate, the burst conveying mechanism can be lifted, falls respectively by servo-control system and in 1 second, finish; By the lifting motor reductor power is passed in the cover crank rotating shaft mechanism, will divide horse to lift, the glass on minute horse is transported on the branch line by timing belt pulley, and the glass that this moment, caught up with the back can pass under minute horse.After finishing the branch line conveying, divide horse in the middle of the glass of two operations, to fall, wait for next sheet glass.So circulation.Also can utilize simultaneously two slicing apparatus to reach the collection sheet and carry purpose.
Glass conveying roller way and burst conveying mechanism are connected as a single entity by swinging axle, to divide plate rack to be installed in the glass conveying roller way downside during installation earlier, the synchronous pulley that burst is used passes through the middle space mounting of glass conveying roller way on minute plate rack again, divide plate rack to drive and knee-action by the lifting reducing motor, glass run when dividing plate rack to lift on the main line is unblocked, satisfied pull speed more than 1100 meters/hour (annealing kiln speed) the cutting cycle use simultaneously for also available two complete equipments of the glass of large stretch of specification and to solve less than the processing request of the glass of 5 seconds all sizes.
Control system adopts servo-control system, in process of production, the glass that need turn to is during to the assigned address of wafer separator, give a signal by optoelectronic switch, make the lifting reducing motor that drives wafer separator rotate counterclockwise 100 degree, dividing horse to be raised to peak by minimum point, glass on the wafer separator also is raised to peak and branch table level, at this moment the work of the burst reducing motor on the wafer separator, glass on the wafer separator is transported on branch table, the glass that master roller does not need to turn to continues operation, and the glass flake that passes through this moment passes from the glass window of crossing of minute horse.
High-speed for what guarantee to produce, wafer separator is driven simultaneously by two burst reducing motors and rises, two burst reducing motors start respectively during decline, guarantee that the branch horse has time enough to fall back to the arrival that minimum point is waited for the next burst cycle between two sheet glass of operation.The specification of processed glass hour can drive an elevating mechanism by a lifting reducing motor, and another elevating mechanism is motionless.
The utility model adopts above technical scheme, and its advantage is as follows:
The utility model utilizes glass conveying roller way of the prior art, plugs to settle to divide horse and elevating mechanism, utilizes accurate automatically controlled facility, finishes branch line by the crossings on different level mode and carries glass at a high speed, has solved the burst problem of high-speed cruising glass.
Adopt servo-control system and grade separation separating mechanism to reach in the short time and accurately glass is told, overcome available technology adopting cylinder jack-up wafer separator, with the cylinder pressure instability of source of the gas aborning, impulsive force is big, causes the not strong problem of timeliness.Adopt structure of the present utility model and control device, solved and utilized double-deck roller-way to carry the problem that takes up room, it is simple in structure, and cost is transformed less investment, can satisfy the processing request that the ultra-thin glass of high-speed cruising on the glass production line is got sheet fully.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model
Fig. 2 is the vertical view of Fig. 1 glass conveying roller way structure
Fig. 3 is the side structure schematic diagram of Fig. 1
The schematic diagram that Fig. 4 reduces as far as possible for the utility model burst frame support structure
Fig. 5 rises to the schematic diagram of peak for the utility model burst frame support structure
Fig. 6 is the partial structurtes schematic diagram of Fig. 3
Structural representation when Fig. 7 descends for Fig. 6 lifting structure
Structural representation when Fig. 8 rises for Fig. 6 lifting structure
The specific embodiment
The utility model is to be used for after the floatation glass production line cold junction cutting, is the glass of finished product with the cutting by the part on the production line master roller, to being transported to a kind of wafer separator on the branch table with master roller an angle of 90 degrees direction one side.High-speed for what guarantee to produce, a wafer separator is made up of two identical little wafer separators, and each little wafer separator all is to be driven at the same time or separately by servomotor to rise, and descends.The glass of high-speed cruising can be assigned on the branch line smoothly, also guarantee that the branch horse has time enough to fall back to the arrival that minimum point is waited for the next burst cycle between two sheet glass of operation simultaneously.The specification of processed glass hour can drive an elevating mechanism by a lifting reducing motor, and another elevating mechanism is motionless.During the processing structural glass, can be with the parallel use of two wafer separators.
As Fig. 1～shown in Figure 8, the utility model is driven that reducing motor 2, burst drive reducing motor 3, joist 4, swinging axle 5, optoelectronic switch 6, pull bar 7, roller 8, crossbeam 9, synchronous pulley tail wheel 10, divide horse 11, are with 12 synchronously, synchronous pulley great wheel 13, little rocking bar 14, is divided horse brace summer 15, divides horse supporting seat 16, connecting plate 17, crank 18, big rocking bar 19, lifting reducing motor 20, crosses glass window 21 and form by glass conveying roller way 1, roller-way.
As Fig. 1, Fig. 4, shown in Figure 5, combine by two wafer separators, it includes support, the support upside is provided with joist 4, the support downside is provided with swinging axle 5, optoelectronic switch 6 is installed below swinging axle 6, and optoelectronic switch 6 is located at swinging axle 5 downsides, is connected with the master control room of peripheral hardware by circuit; Optoelectronic switch 6 is used with servo-control system, the port of export one side in support branch line glass direction of advance is equipped with burst driving reducing motor 3, burst drives reducing motor 3 and is with 12 to join synchronously by power transmission shaft and the conveying of some branch lines, two wafer separators are provided with burst separately and drive reducing motor 3, all are provided with in the outer part.
As Fig. 2, Fig. 6, shown in Figure 8, glass conveying roller way 1 is fixed on the support that joins with ground, roller-way drives the side that reducing motor 2 is arranged at glass main line direction of advance, it is fixed on the ground by frame, roller-way drives reducing motor 2 and connects glass conveying roller way 1 by belt pulley, and roller-way reducing motor 2 drives glass conveying roller way 1 by some little synchronous bands and rotates; Glass conveying roller way 1 is provided with some main line conveying rollers 8; Lifting drive motors 20 drives reducing motor 3 homonymy settings with burst, and some branch lines are carried and are with 12 synchronously, interts and be parallel between the described glass conveying roller way 1 to be provided with, and its two ends and described minute horse longitudinal framing are affixed; Several main line conveying rollers 8 are carried with some branch lines and to be with 12 to intersect 90 ° of directions and move synchronously;
As Fig. 3, Fig. 6, Fig. 7, shown in Figure 8, be provided with crossbeam 9 in the support upper vertical, crossbeam 9 joins with dividing horse 11 by two groups of supporting constructions, divides on the horse 11 laterally to have glass window 21; The support downside is provided with transmission device, and its transmission device drives reducing motor by swinging axle 5 and burst and is connected; Elevating mechanism is arranged at branch horse 11 1 sides, and elevating mechanism connects a servo-control system.
Elevating mechanism includes crankshaft mechanism, rotating pulley and lift supporting rod.Wherein crankshaft mechanism comprises: pull bar 7, and be set in parallel in the downside of crossbeam 9, and be parallel to the branch horse and cross glass window 21, pull bar 7 two ends are connected the end that also have big rocking bar 19 that join coaxial with it by swinging axle 5 with little rocking bar 14; The other end of little rocking bar 14 is fixed on the described crossbeam 9, and flexibly connects with a plate 17, and the other end of big rocking bar 19 joins by the output shaft of crank 18 with lifting reducing motor 20;
Rotating pulley comprises synchronous pulley great wheel 13, synchronous pulley tail wheel 10, is with 12 synchronously, synchronous pulley great wheel 13 is crossed glass window 21 two ends by bearing fixing in a minute horse respectively with synchronous pulley tail wheel 10, be with synchronously 12 be sheathed on take the lead synchronously to take turns 13 with magnetic tape trailer wheel 10 synchronously on; Connecting plate 17 is affixed by the base of the bracing frame that joins with it and synchronous pulley great wheel 13;
Magnetic tape trailer wheel 10 and synchronous pulley great wheel 13 are located at the two ends of branch horse 11 synchronously, and several synchronous pulley great wheels 13 are connected with reducing motor 3 by power transmission shaft; Be with 12 to drive around synchronous magnetic tape trailer wheel 10 and take the lead to take turns 13 synchronously and move synchronously by synchronous pulley great wheel 13;
Lifting support structure is arranged with branch horse brace summer 15, supporting seat is crossed between glass window 21 and the crossbeam 9 at a minute horse, and by the branch horse brace summer 15 that is fixed in crossbeam 9 upsides, supporting seat 16 is formed and crossed glass window 21 apical graftings with a minute horse.
Wafer separator reducing motor 3 is located at glass conveying roller way 1 one sides, drives by some pinion stands and is with 12 to slide on minute horse 11 synchronously; Main line conveying roller 8 on the glass conveying roller way 1 can be provided with some according to the specification requirement of equipment; Be with 12 to be provided with some synchronously, be with 12 synchronously with respect to glass conveying roller way 1 setting, roller-way reducing motor 2 is fixed on the ground with wafer separator reducing motor 3 usefulness supports.
In process of production, the glass that need turn to is during to the assigned address of wafer separator, provide the glass plate stop signal by optoelectronic switch, stop after optoelectronic switch 6 indication lifting reducing motors 20 rotate counterclockwise 100 degree this moment, dividing horse 11 to be raised to peak by minimum point, it is parallel with branch table that glass on the wafer separator also is raised to peak, at this moment 3 work of the burst drive motors on the wafer separator, the wafer separator upper glass is transported on branch table, master roller does not need the glass that turns to continue operation, passes from the glass window 21 of crossing of minute horse 11.By the time after glass is transported to branch line from the wafer separator fully, divide horse 11 between two sheet glass of operation, to fall back to the arrival that minimum point is waited for the next burst cycle.
High-speed for what guarantee to produce, wafer separator is risen simultaneously by two driven by motor, and two motors start respectively during decline, guarantees that branch horse 11 has time enough to fall back to the arrival that minimum point is waited for the next burst cycle between two sheet glass of operation.The specification of processed glass hour can be by elevating mechanism of a driven by motor, and another elevating mechanism is motionless.
Claims (10)
1. a ultra-thin glass wafer separator is characterized in that, it is combined by at least one wafer separator, described wafer separator comprises the support that is fixed on some the glass conveying roller way, be provided with crossbeam perpendicular to the support upside, the support downside is provided with transmission device, and its transmission device is connected with drive unit; It also is provided with:
One fen horse is fixed on the described support and parallel with described crossbeam, and horse laterally had glass window in described minute;
Several bursts are with band synchronously, intert and are parallel between the described glass conveying roller way, and its two ends and described minute horse longitudinal framing are affixed;
One elevating mechanism is located at described minute horse one side, and described elevating mechanism is connected with control system.
2. ultra-thin glass wafer separator according to claim 1 is characterized in that: described control system is that a SERVO CONTROL motor and an optoelectronic switch assembly form; Described optoelectronic switch is located at described transmission device downside, is connected with the master control room of peripheral hardware by circuit.
3. ultra-thin glass wafer separator according to claim 1 is characterized in that: described elevating mechanism includes crankshaft mechanism, driving pulley and lifting support structure.
4. ultra-thin glass wafer separator according to claim 3 is characterized in that: described crankshaft mechanism comprises:
One pull bar is positioned at described crossbeam downside, and is parallel to described minute horse and crosses glass window, and described pull bar two ends are connected with two swinging axles respectively by bearing, described swinging axle two ends by two bearing fixing on described glass conveying roller way; Described little rocking bar one end and swinging axle are affixed, and the other end is connected with described crossbeam by bearing;
One big rocking bar, the one end is affixed with the coaxial described swinging axle that is connected of described little rocking bar, and the other end joins by the output shaft of a crank and a lifting reducing motor;
5. ultra-thin glass wafer separator according to claim 3, it is characterized in that: described driving pulley comprises synchronous pulley great wheel, synchronous pulley tail wheel, is with synchronously, described synchronous pulley great wheel and described synchronous pulley tail wheel are crossed the glass window two ends by bearing fixing in described minute horse respectively, and described synchronous band is sheathed on the described wheel of taking the lead synchronously and takes turns with described synchronous magnetic tape trailer.
6. according to claim 4 or 5 described ultra-thin glass wafer separators, it is characterized in that: described little rocking bar and described big rocking bar are with the shaft connection place and describedly one group of bracing frame that joins with connecting plate is set between taking the lead synchronously to take turns, described connecting plate and described little rocking bar and described big rocking bar junction are for flexibly connecting, and the base of support frame as described above and described synchronous pulley great wheel is affixed.
7. ultra-thin glass wafer separator according to claim 3 is characterized in that: described lifting support structure is established two groups at least, lays respectively at the described two ends of crossing between glass window and the described crossbeam; Described lifting support structure is by minute horse brace summer and divide the horse supporting seat sheathed forming, and the horse brace summer was fixed in described crossbeam upside in described minute, and described minute horse supporting seat crossed apical grafting bottom the glass window with described.
8. ultra-thin glass wafer separator according to claim 1 is characterized in that: described drive unit is divided into roller-way reducing motor, burst reducing motor and lifting reducing motor; Described roller-way reducing motor drives described glass conveying roller way by described synchronous band and rotates; Described burst reducing motor is located at described glass conveying roller way one side, drives described synchronous band respectively and slides on the horse at described minute; Described lifting reducing motor is located at described glass conveying roller way one side, drives the rising or the decline of described minute horse respectively.
9. ultra-thin glass wafer separator according to claim 8 is characterized in that: described roller-way reducing motor is provided with 1, is fixed in ground by support and is provided with, and described roller-way reducing motor connects some described glass conveying roller way by belt pulley; Described burst reducing motor and described lifting reducing motor are respectively established 2, drive 2 wafer separators respectively, and described burst reducing motor fixedly mounts by support separately.
10. according to claim 2 or 5 described ultra-thin glass wafer separators, it is characterized in that: described SERVO CONTROL motor is arranged at described synchronous pulley great wheel one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03208829 CN2640631Y (en) | 2003-09-04 | 2003-09-04 | Super-thin glas wafer breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03208829 CN2640631Y (en) | 2003-09-04 | 2003-09-04 | Super-thin glas wafer breaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2640631Y true CN2640631Y (en) | 2004-09-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03208829 Expired - Fee Related CN2640631Y (en) | 2003-09-04 | 2003-09-04 | Super-thin glas wafer breaker |
Country Status (1)
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| CN (1) | CN2640631Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101085441B (en) * | 2006-06-06 | 2010-12-08 | 黑龙江大学 | Bearing channel automatic sorting system |
| CN102363560A (en) * | 2011-06-20 | 2012-02-29 | 安徽省银锐玻璃机械有限公司 | Air suspension sheet separation bench |
| CN102381659A (en) * | 2011-06-20 | 2012-03-21 | 安徽省银锐玻璃机械有限公司 | Jacking rod lifting mechanism of air flotation type piece separating table |
| CN101099966B (en) * | 2006-07-05 | 2012-04-04 | 黑龙江大学 | Bearing channel automatic sorting straight transfer mechanism |
| CN103332481A (en) * | 2013-06-09 | 2013-10-02 | 湖州科尼物流设备有限公司 | Diagonal roller splitter |
| CN107445466A (en) * | 2017-09-22 | 2017-12-08 | 贵州合众玻璃有限公司 | Device for glass slice |
| CN111337511A (en) * | 2020-04-21 | 2020-06-26 | 佛山市海协科技有限公司 | Automatic detection line of integrated circuit board |
-
2003
- 2003-09-04 CN CN 03208829 patent/CN2640631Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101085441B (en) * | 2006-06-06 | 2010-12-08 | 黑龙江大学 | Bearing channel automatic sorting system |
| CN101099966B (en) * | 2006-07-05 | 2012-04-04 | 黑龙江大学 | Bearing channel automatic sorting straight transfer mechanism |
| CN102363560A (en) * | 2011-06-20 | 2012-02-29 | 安徽省银锐玻璃机械有限公司 | Air suspension sheet separation bench |
| CN102381659A (en) * | 2011-06-20 | 2012-03-21 | 安徽省银锐玻璃机械有限公司 | Jacking rod lifting mechanism of air flotation type piece separating table |
| CN103332481A (en) * | 2013-06-09 | 2013-10-02 | 湖州科尼物流设备有限公司 | Diagonal roller splitter |
| CN107445466A (en) * | 2017-09-22 | 2017-12-08 | 贵州合众玻璃有限公司 | Device for glass slice |
| CN107445466B (en) * | 2017-09-22 | 2020-04-21 | 方鼎科技有限公司 | Device for separating glass sheets |
| CN111337511A (en) * | 2020-04-21 | 2020-06-26 | 佛山市海协科技有限公司 | Automatic detection line of integrated circuit board |
| CN111337511B (en) * | 2020-04-21 | 2020-10-27 | 渭南高新区木王科技有限公司 | Automatic detection line of integrated circuit board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20040915 Termination date: 20110904 |