CN2624186Y - Nucleon scale real object scaler - Google Patents

Nucleon scale real object scaler Download PDF

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Publication number
CN2624186Y
CN2624186Y CN 03204730 CN03204730U CN2624186Y CN 2624186 Y CN2624186 Y CN 2624186Y CN 03204730 CN03204730 CN 03204730 CN 03204730 U CN03204730 U CN 03204730U CN 2624186 Y CN2624186 Y CN 2624186Y
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CN
China
Prior art keywords
feed bin
caliberating
weighing apparatus
jacking gear
level
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Expired - Fee Related
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CN 03204730
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Chinese (zh)
Inventor
邸生才
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BEIJING ZHONGQIAN ELECTROMECHANICAL EQUIPMENT Co Ltd
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BEIJING ZHONGQIAN ELECTROMECHANICAL EQUIPMENT Co Ltd
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Priority to CN 03204730 priority Critical patent/CN2624186Y/en
Application granted granted Critical
Publication of CN2624186Y publication Critical patent/CN2624186Y/en
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Abstract

The utility model relates to an object calibration device of the nuclear scale and the automatic calibration method, and comprises a nuclear scale, a delivery device, a calibration device and a control device, wherein, the delivery device is connected with the calibration device and the nuclear scale; the calibration device further comprises a bin elevating gear arranged on the supporting bottom base, a bin and a weight meter as well as a charge level indicator which rise and fall along with the bin elevating gear, wherein, the charge level indicator is arranged above the bin; a controlled discharge opening is arranged below the bin; the delivery device is arranged correspondingly below the discharge opening; the control device is respectively electrically connected with the charge level indicator, the bin elevating gear and the weight meter. By adopting the system and the method, the order of accuracy of the weight meter can be automatically calibrated and tested and the material calibration coefficient can be amended at any time, guaranteeing the accuracy of the scale and providing reliable data for production and management, meeting the demands of the consumers.

Description

A kind of uclear scale materials calibration device
Technical field
A kind of weigher of the utility model relates in particular to a kind of uclear scale materials calibration device.
Background technology
The determining and, all be to finish of uclear scale accuracy at present with the materials calibration method in use to the check of accuracy.So-called materials calibration method weighs up a certain amount of weight of material W with a master scale exactly o, by conveyor it is delivered to uclear scale again and measure, obtain weight of material W i, after this, use W oAnd W iThe material that goes to revise uclear scale is demarcated calibration coefficient K, i.e. K Newly=(W o/ W i) K Former, this process is carried out several repeatedly, until accuracy error σ=(W o-W i)/W oTill during the desired accuracy of≤scale, staking-out work finishes.This scaling method is called the materials calibration method, generally will carry out tens times.This materials calibration method is finished by the workman at present and can only be carried out under situation about stopping production, and expends great amount of manpower and time, and is very uneconomical.Because calibration check require to stop production once more, and pretty troublesome again, so usually be after just demarcating more than a year, cause the uclear scale accuracy of measuring in use to can not get timely calibration, thereby the data error of surveying bigger, influence user's production and management.For this reason, users press under situation about not stopping production, and can demarcate automatically at any time the accuracy of uclear scale, check, correction factor, guaranteeing the use accuracy of scale, for producing and management provides reliable data, satisfy user's requirement.
Press F=ln (U when in addition, uclear scale is worked i/ U o) formula measures, U wherein oDetector output voltage during-no material, U i-detector output voltage when material is arranged, material load on the F-belt, K-material calibration coefficient.Because material load variations and different its K ≠ constants that make of solid accumulation shape with the present position, thereby the difference of tested material load variations, residing position difference and accumulation shape thereof is bigger to the influence of the uclear scale accuracy of measuring, and the accuracy of general uclear scale only can reach 1~3%.People generally wish further to improve the precision of uclear scale.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of uclear scale control device of demarcating automatically in kind, can finish the materials calibration to uclear scale automatically, determines its accuracy of measuring and material calibration coefficient K and the accuracy that can check and proofread and correct uclear scale at any time.
The utility model also has a purpose, provide a kind of uclear scale automatic calibration device and scaling method thereof, can carry out shaping and material load is controlled material, cause solid accumulation shape and load all to be in more stable state, thus the accuracy that can improve scale.
To achieve these goals, the utility model provides a kind of uclear scale materials calibration device, comprises uclear scale, conveying device, caliberating device and control device, and conveying device connects described caliberating device and uclear scale; Its characteristics are: described caliberating device further comprises the feed bin jacking gear that is installed on the support plinth, weighing apparatus and with feed bin, the level-sensing device of described feed bin jacking gear lifting, described level-sensing device is arranged on the top of feed bin, the feed bin bottom is provided with a controlled discharging opening, the below of described discharging opening correspondence is a conveying device, described control device respectively with described level-sensing device, feed bin jacking gear and weighing apparatus electricity in succession.
Above-mentioned caliberating device, its characteristics are: described feed bin jacking gear is an electronic offset cam jacking gear.
Above-mentioned caliberating device, its characteristics are: described feed bin jacking gear is an electric block falling-rising falling unit.
Above-mentioned caliberating device, its characteristics are: described discharging opening further comprises blanking pumping board and discharge gate, but described blanking pumping board horizontal direction moves, be used for control and expect described conveying device from the feed bin draw-off, described discharge gate can move up and down, and is used to control the accumulation shape of material on described conveying device of discharge.
Above-mentioned caliberating device, its characteristics are that described weighing apparatus further comprises weighing apparatus top board, pressure transducer, sensor stand, weighing apparatus base plate, described sensor stand is arranged on the described base plate of weighing, and described pressure transducer is arranged between described weighing apparatus top board and the weighing apparatus base plate.
Above-mentioned caliberating device, its characteristics are: described feed bin one side also is provided with an electromagnetic vibrator.
In addition, said system is carried out shaping and the material load is controlled material owing to adopt, and material shapes and load are in than stable morphology, from and can reach the effect that improves the uclear scale accuracy of measuring.
Further specify specific embodiment of the utility model below in conjunction with accompanying drawing
Description of drawings
Fig. 1 is the automatic materials calibration device synoptic diagram of a kind of weigher shown in the utility model
Fig. 1 a is the structural representation of feed bin in the system described in Fig. 1
Fig. 1 b is the side view of Fig. 1 a
Fig. 2 a, Fig. 2 b and Fig. 2 c are a kind of feed bin synoptic diagram that material is carried out shaping and the material load is controlled
Fig. 3 is the structural representation of the weighing apparatus of system shown in Figure 1
Fig. 4 a, Fig. 4 b are the support plinth synoptic diagram of system shown in Figure 1
Fig. 5 is a kind of structural representation that utilizes electric block as the feed bin jacking gear
Fig. 6 is the course of work process flow diagram of a kind of uclear scale of the utility model automatic calibration method in kind
Embodiment
In Fig. 1, Fig. 1 a, Fig. 1 b, Fig. 4 a and Fig. 4 b, the automatic materials calibration device of a kind of uclear scale shown in the utility model comprises: photoelectricity level-sensing device 1, electromagnetic vibrator 2, feed feed bin 3, weighing apparatus 4, feed bin jacking gear 5, support plinth 6, electronic pulley pumping board 7, feed opening 8, feed belt 9, uclear scale 10, belt conveyor 11, material 12, hydraulic jack 13 and control device etc. automatically.Wherein, the photoelectricity level-sensing device comprises level-sensing device generator 1, level-sensing device receiver 1 '.Feed bin jacking gear 5 and weighing apparatus 4 all are fixed on the support plinth 6, and feed bin 3 can place on the feed bin jacking gear 5, also can place on the weighing apparatus 4, and this will decide on the duty of feed bin jacking gear 5.Support plinth 6 straddles on the belt conveyer 11.Automatically feeding feed bin 3 has rectangle feed opening 8 in the feed bin bottom, and the pulley plate 7 of electronic control is housed on this feed opening 8, in order to open or close the material mouth.In Fig. 2 a, Fig. 2 b, Fig. 2 c, the utility model has also designed the feed bin of a kind of adjustable material what and material shapes, and feed bin 3 fronts have the discharge gate of electronic control, and travel switch 14 is housed on it, the size of loading in order to the control material.In feed bin 3 upper ends level-sensing device is housed, level-sensing device down is set in the lower end, electromagnetic vibrator 2 is housed in the side.
In Fig. 3, weighing apparatus 4 is made up of treasure top board 41, pressure transducer 42, sensor stand 43 and weighing apparatus base plate 44.
In the utility model, feed bin jacking gear 5 is used to support feed bin or makes feed bin place weighing apparatus, this device also has multiple constituted mode: for example, in Fig. 1 a Fig. 1 b, this feed bin jacking gear 5 is made up of support and offset cam, rotate by the motor drives offset cam, make the feed bin lifting.
In addition, a kind ofly also forms, rotate, make the feed bin lifting by the motor drives leading screw by support and leading screw; Certainly, more can form, make the feed bin lifting by electric hoist by support and electric block.Referring to Fig. 5.
In Fig. 4, support plinth 6 of the present utility model is to be made of four pillars and flat board.
In the utility model, receive from signal partly such as level-sensing device 1, electromagnetic vibrator 2, weighing apparatus 4, electronic slip plate 7, discharge gate 15, feed bin jacking gear 5 by control device, and calculate, show and control.Wherein, the control electric signal of level-sensing device 1, weighing apparatus 4, electromagnetic vibrator 2, electronic slip plate 7, discharge gate 15 and feed bin jacking gear 5 links to each other with control device by cable, and the output terminal of this control device links to each other with the uclear scale control system.Certainly, this control device also can replace finishing its function by the uclear scale control system.
In Fig. 2 a, Fig. 2 b, Fig. 2 c, most preferred embodiment of the present utility model, feed bin 3 are to be used for the splendid attire material during to materials calibration, are being used for blanking as hopper at ordinary times; By level-sensing device being set in feed bin 3 upper ends, when materials calibration, be used to monitor whether completely material of feed bin, when material is full, sends signal and stop charging; When uclear scale metering material, be used for the material load is controlled; In feed bin 3 lower ends level-sensing device down is set, when uclear scale measured, whether the monitoring feed bin lacked material, and as lacking material, control discharge gate 15 moves down, to reduce the material load; In feed bin 3 one sides one electromagnetic vibrator 2 is set, is used to vibrate blanking, in case putty and surplus material;
Further specify uclear scale of the present utility model demarcation automatically in kind, material shaping, the load control unit course of work below.
(1) staking-out work process automatically in kind
Uclear scale added electric preheating 30 minutes, began automatic suppressed zero, and COEFFICIENT K=K is set Former, feed bin begins charging, promptly stops after waiting to expire, and weighing apparatus weighs up feed bin general assembly (TW) W 1Selected bin stopper position starts the slip plate, promptly begins blanking, and this moment, uclear scale began to measure weight of material, treat that material all passes through uclear scale after, uclear scale stops metering, obtains weight of material W H, meanwhile, weighing apparatus weighs up sky feed bin weight W 2, then computing machine utilizes K Former, W 1, W 2, W HCOEFFICIENT K is revised K Newly=[(W 1-W 2)/W H] K Former, this process repeated multiple times is until error in dipping δ=[(W 1-W 2)-W H]/(W 1-W 2Till the accuracy of measuring of)≤scale.Referring to, the materials calibration workflow diagram of Fig. 6.
(2) material shaping and material load Control work process
No matter enter in the feed bin material shapes how with what of load, but flow out the shape of feed bin material and the size of load, by the shape of the gate of feed bin and the size decision of unlatching, when the gate enable position was constant, then material shapes and the payload through gate all was in more stable state.
Upper and lower level-sensing device is used for controlling the material load.According to supplied materials large and small selection discharge gate 15 enable positions of loading.As choose a position (even the material position of 3 li of feed bins is in the middle of the upper and lower level-sensing device), then the material load from 3 li outflows of feed bin is just decided by discharge gate 15 centre positions, and more stable.When the material that enters feed bin 3 when flowing out the material of feed bin 3, the material level that feed bin is 3 li promptly rises, when waiting to rise to the level-sensing device position, last level-sensing device promptly sends the signal that starts discharge gate 15, and it is moved up, and the material load that flows out this moment increases, thereby the material level of 3 li of feed bins is descended rapidly, when reaching the level-sensing device position, last level-sensing device promptly sends the startup signal strobe, makes it return to original position; When the material position of 3 li of feed bins drops to the level-sensing device position, following level-sensing device promptly sends control discharge gate 15 signals, it is moved down, flowing out the material load this moment reduces, thereby the material level of 3 li of feed bins is risen rapidly, when material level reached the level-sensing device position, following level-sensing device promptly sent control discharge gate 15 signals, makes it return to original position.
In sum, under upper and lower level-sensing device control, discharge gate 15 is mediated, the material load is in steady state (SS) all the time on the belt 9, to improve the accuracy of measuring of uclear scale.
In concrete embodiment of the present utility model, feed bin 3 is a rectangular parallelepiped, and the electronic sliding plate 7 of feed opening 8 usefulness opens and closes; Select electronic travel switch 14 control discharge gates 15 positions for use; Upper and lower level-sensing device is optional uses up electric level-sensing device; Feed bin Vib. 2 is selected electromagnetic vibrator for use; Feed bin jacking gear 5 is selected electronic eccentric wheel structure for use or is selected leading screw pushing tow structure for use or select the Motor Driven Elevating Calabash structure for use, and weighing apparatus 4 can be selected pressure transducer for use; The iron plate structure that support plinth 6 adopts four support columns to support; Control device can be selected PLC Programmable Logic Controller or Industrial Control Computer for use, or the signal of this device is directly inputted to the control system of uclear scale, finishes metering and control function by this system.
This device social demand is big, China has the uclear scale or the electronic scales Yue Wantai of online military service now according to a preliminary estimate, its materials calibration all is manually to do, scale if any 20% needs technological transformation, then the demand of this system will be added the demand of the uclear scale of new installation more than thousands of, and its market is bigger, production has got in batches, and the production economic benefit of enterprises is conspicuous so.Scale in labour is mixed this system and is spent seldom just can save many man-hours, and need not stop production and just can demarcate automatically, thereby creates more economic benefit for the user.In a word, self economic benefit and social benefit of this system is very considerable.
Certainly, automatic mark described in the utility model moves device, not only can be used for uclear scale, also can be used for other weighers that need repeatedly repeat to demarcate, as electronic scales etc., those of ordinary skills can utilize this automatic calibration device that electronic scales is demarcated automatically.Do not give unnecessary details one by one at this.

Claims (12)

1, a kind of weigher materials calibration device comprises weigher, conveying device, caliberating device and control device, and conveying device connects described caliberating device and uclear scale; It is characterized in that: described caliberating device further comprises the feed bin jacking gear that is installed on the support plinth, weighing apparatus and with feed bin, the level-sensing device of described feed bin jacking gear lifting; Described level-sensing device is arranged on the top of feed bin, and the feed bin bottom is provided with a controlled discharging opening, and the below of described discharging opening correspondence is described conveying device, described control device respectively with described level-sensing device, feed bin jacking gear and weighing apparatus electricity in succession.
2, caliberating device according to claim 1 is characterized in that: described feed bin jacking gear is an electronic offset cam jacking gear.
3, caliberating device according to claim 1 is characterized in that: described feed bin jacking gear is an electric block falling-rising falling unit.
4, according to claim 1,2 or 3 described caliberating devices, it is characterized in that: described feed bin discharging opening further comprises the blanking pumping board, but described blanking pumping board horizontal direction moves.
5, according to claim 1,2 or 3 described caliberating devices, it is characterized in that: described feed bin discharging opening further comprises discharge gate, and described discharge gate can move up and down.
6, according to the described caliberating device of claim, it is characterized in that: described feed bin discharging opening further comprises discharge gate, and described discharge gate can move up and down.
7, caliberating device according to claim 1, it is characterized in that described weighing apparatus also comprises weighing apparatus top board, pressure transducer, sensor stand, weighing apparatus base plate, described sensor stand is arranged on the described base plate of weighing, and described pressure transducer is arranged between described weighing apparatus top board and the weighing apparatus base plate.
8, according to claim 1,2,3,6 or 7 described caliberating devices, it is characterized in that: described feed bin one side also is provided with an electromagnetic vibrator.
7, caliberating device according to claim 6 is characterized in that: described blanking pumping board drives by a hydraulic jack by described control device control.
8, according to claim 1,2,3,6 or 7 described caliberating devices, it is characterized in that: described feed bin bottom also is provided with a level-sensing device.
9, caliberating device according to claim 6 is characterized in that: travel switch 14 is housed on the discharge gate of electronic control.
10, caliberating device according to claim 1 is characterized in that: described weigher is uclear scale or electronic scales.
CN 03204730 2003-02-25 2003-02-25 Nucleon scale real object scaler Expired - Fee Related CN2624186Y (en)

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CN 03204730 CN2624186Y (en) 2003-02-25 2003-02-25 Nucleon scale real object scaler

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CN 03204730 CN2624186Y (en) 2003-02-25 2003-02-25 Nucleon scale real object scaler

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101865723A (en) * 2010-06-29 2010-10-20 云南大红山管道有限公司 Metering calibration system and calibration method of adhesive tape conveyor
CN105136270A (en) * 2015-10-21 2015-12-09 北京金日新事业技术有限公司 Nuclear scale fault diagnosis device and using method
CN109668615A (en) * 2017-10-16 2019-04-23 宁波柯力传感科技股份有限公司 The Intelligent Calibration method of batch can weighing system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101865723A (en) * 2010-06-29 2010-10-20 云南大红山管道有限公司 Metering calibration system and calibration method of adhesive tape conveyor
CN101865723B (en) * 2010-06-29 2011-12-28 云南大红山管道有限公司 Metering calibration system and calibration method of adhesive tape conveyor
CN105136270A (en) * 2015-10-21 2015-12-09 北京金日新事业技术有限公司 Nuclear scale fault diagnosis device and using method
CN109668615A (en) * 2017-10-16 2019-04-23 宁波柯力传感科技股份有限公司 The Intelligent Calibration method of batch can weighing system

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