CN2623388Y - Shaper - Google Patents

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Publication number
CN2623388Y
CN2623388Y CN 03213173 CN03213173U CN2623388Y CN 2623388 Y CN2623388 Y CN 2623388Y CN 03213173 CN03213173 CN 03213173 CN 03213173 U CN03213173 U CN 03213173U CN 2623388 Y CN2623388 Y CN 2623388Y
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China
Prior art keywords
connecting rod
ram
movable
tool
planer
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Expired - Fee Related
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CN 03213173
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Chinese (zh)
Inventor
王凤兰
王丽莉
张正贵
兴颖
李国良
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Shenyang University
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Shenyang University
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Abstract

The utility model provides a shaper, includes organism, main machinery transmission system, ram, fixed knife rest, movable knife rest, planer tool, servo device, workstation and electrical system, characterized by: two movable tool rests are arranged on the fixed tool rest through a rotating shaft, a planer tool is arranged below each movable tool rest, and the upper ends of the two movable tool rests are fixed through a connecting rod to form a whole; a workbench is arranged below the planing tool; the follow-up device comprises an arm lever, a transition connecting rod, a connecting rod and an elastic coupler; the lower end of the arm rod is hinged with the bottom of the machine body, the upper part of the arm rod is connected with the large gear through a rocking block, the upper end of the arm rod is connected with one end of a connecting rod through a transition connecting rod, the middle part of the connecting rod is installed on the ram through a middle rotating shaft, and the other end of the connecting rod is hinged with the movable tool rest through an elastic connector. The utility model discloses can accomplish two-way planing, eliminate the idle stroke to improve production efficiency greatly.

Description

牛头刨床Shaper

所属技术领域Technical field

本实用新型涉及一种机械加工设备,特别是一种刨床。The utility model relates to a mechanical processing equipment, in particular to a planer.

背景技术Background technique

现有的牛头刨床,不论是机械传动式还是液压传动式,都是单方向刨削工作,也就是滑枕在一个往复运动中,只有一个方向是有用的(即刨削)行程,而回程是空行程,不作刨削工作。虽然靠传动的急回特性可以缩短空行程的时间,但也只是个改善,没有从根本上解决加工效率低下的问题。Existing bull planers, whether they are mechanically or hydraulically driven, plan in one direction, that is, in a reciprocating motion of the ram, only one direction is useful (that is, planing) stroke, and the return stroke is Empty stroke, no planing work. Although the time of idle travel can be shortened by the quick return characteristic of the transmission, it is only an improvement and does not fundamentally solve the problem of low processing efficiency.

实用新型内容Utility model content

本实用新型的目的是提供一种加工效率高的牛头刨床。The purpose of the utility model is to provide a planer with high processing efficiency.

本实用新型的目的是这样实现的:本实用新型包括机体、主机械传动系统、滑枕、固定刀架、活动刀架、刨刀、随动装置、工作台及电控系统。主机械传动系统包括电机、小齿轮和大齿轮,电机安装在机体上,小齿轮和大齿轮安装在机体内。机体上方安有滑枕,滑枕的下方通过齿条与机体内的大齿轮形成齿轮齿条传动,滑枕的一端安有固定刀架,两个活动刀架通过转轴安装在固定刀架上,每个活动刀架的下方各安装一把刨刀,两个活动刀架的上端通过连杆固定使其成为一体。刨刀下方为工作台。随动装置包括臂杆、过渡连杆、连杆和弹性联接器。臂杆下端与机体底部铰接,臂杆的上部通过摇块与大齿轮连接,臂杆的上端通过过渡连杆与连杆的一端连接,连杆的中部通过中间转轴安装在滑枕上,连杆的另一端通过弹性联接器与活动刀架铰接。The purpose of this utility model is achieved in that the utility model comprises a body, a main mechanical transmission system, a ram, a fixed knife rest, a movable knife rest, a planer, a follow-up device, a workbench and an electric control system. The main mechanical transmission system includes a motor, a pinion and a gear, the motor is installed on the body, and the pinion and the gear are installed in the body. There is a ram on the top of the body, and the rack and pinion transmission is formed under the ram through the rack and the large gear in the body. One end of the ram is equipped with a fixed tool holder, and two movable tool holders are installed on the fixed tool holder through the rotating shaft. A planer is respectively installed under each movable knife rest, and the upper ends of the two movable knife rests are fixed by connecting rods so that they become one. Below the planer is the workbench. The follow-up device includes an arm lever, a transition link, a connecting rod and an elastic coupling. The lower end of the arm is hinged with the bottom of the machine body, the upper part of the arm is connected with the large gear through the rocker, the upper end of the arm is connected with one end of the connecting rod through a transition link, the middle part of the connecting rod is installed on the ram through the intermediate shaft, and the connecting rod The other end is hinged with the movable tool holder through an elastic coupling.

由于本实用新型安装了随动装置,通过该装置可控制活动刀架上的两把刨刀在滑枕的一个往复运动中完成双向刨削,消除空行程,从而大大提高生产效率。Since the utility model is equipped with a follow-up device, the device can control the two planers on the movable tool holder to complete two-way planing in one reciprocating motion of the ram, eliminating idle travel, thereby greatly improving production efficiency.

附图说明Description of drawings

图1为本实用新型的结构示意图,即滑枕在前进方向运动时刨刀刨削的示意图;Fig. 1 is the structural representation of the present utility model, namely the schematic diagram of planer planing when ram moves in forward direction;

图2为滑枕在返回方向运动时刨刀刨削的示意图。Fig. 2 is a schematic diagram of planer planing when the ram moves in the return direction.

在图1和图2中,1为机体,2为臂杆,3为大齿轮,4为传动带,5为电机,6为小齿轮,7为摇块,8为过渡连杆,9为齿条,10为滑枕,11为中间转轴,12为连杆,13为弹性联接器,14为刨刀,15为活动刀架,16为手柄,17为固定刀架,18为连杆,19为转轴,20为活动刀架,21为凸轮,22为刨刀,23为工件,24为工作台。In Figure 1 and Figure 2, 1 is the body, 2 is the arm, 3 is the large gear, 4 is the transmission belt, 5 is the motor, 6 is the pinion, 7 is the rocker, 8 is the transition link, 9 is the rack , 10 is a ram, 11 is an intermediate shaft, 12 is a connecting rod, 13 is an elastic coupling, 14 is a planer, 15 is a movable knife holder, 16 is a handle, 17 is a fixed knife holder, 18 is a connecting rod, and 19 is a rotating shaft , 20 is a movable knife rest, 21 is a cam, 22 is a planer, 23 is a workpiece, and 24 is a workbench.

具体实施方式Detailed ways

见图1和图2,本实用新型包括机体1、主机械传动系统、滑枕10、固定刀架17、活动刀架15和20、刨刀14和22、随动装置、工作台24及电控系统。主机械传动系统包括电机5、小齿轮6和大齿轮3,电机5安装在机体1上,小齿轮6和大齿轮3安装在机体1内。电机5与小齿轮6形成带传动,小齿轮6和大齿轮3形成齿轮传动。机体1上方安有滑枕10,滑枕10的下方通过齿条9与机体1内的大齿轮3形成齿轮齿条传动,滑枕10的一端安有固定刀架17,两个活动刀架15和20通过转轴19安装在固定刀架17上,每个活动刀架的下方各安装一把刨刀14和22,两个活动刀架15和20的上端通过连杆18固定使其成为一体。刨刀14和22下方为工作台24,工件23安放在工作台24上。随动装置包括臂杆2、过渡连杆8、连杆12和弹性联接器13。臂杆2下端与机体1底部铰接,臂杆2的上部通过摇块7与大齿轮3连接,臂杆2的上端通过过渡连杆8与连杆12的一端连接,连杆12的中部通过中间转轴11安装在滑枕10上,连杆12的另一端通过弹性联接器13与活动刀架15铰接。See Fig. 1 and Fig. 2, the utility model comprises body 1, main mechanical transmission system, ram 10, fixed knife rest 17, movable knife rest 15 and 20, planer 14 and 22, follow-up device, workbench 24 and electric control system. The main mechanical transmission system includes a motor 5 , a pinion 6 and a bull gear 3 , the motor 5 is installed on the body 1 , and the pinion 6 and the bull gear 3 are installed in the body 1 . The motor 5 and the pinion 6 form a belt transmission, and the pinion 6 and the bull gear 3 form a gear transmission. A ram 10 is installed on the top of the body 1, and the bottom of the ram 10 forms a rack and pinion transmission through the rack 9 and the large gear 3 in the body 1. One end of the ram 10 is equipped with a fixed knife rest 17, and two movable knife rests 15 And 20 are installed on the fixed knife rest 17 by rotating shaft 19, respectively install a planer 14 and 22 below each movable knife rest, and the upper ends of two movable knife rests 15 and 20 are fixed by connecting rod 18 so that they become one. Below the planer 14 and 22 is a workbench 24 on which the workpiece 23 is placed. The follower device includes an arm lever 2 , a transition link 8 , a link 12 and an elastic coupling 13 . The lower end of the arm 2 is hinged with the bottom of the body 1, the upper part of the arm 2 is connected with the large gear 3 through the rocker 7, the upper end of the arm 2 is connected with one end of the connecting rod 12 through the transition link 8, and the middle part of the connecting rod 12 passes through the middle The rotating shaft 11 is installed on the ram 10, and the other end of the connecting rod 12 is hinged with the movable knife rest 15 through the elastic coupling 13.

本实用新型的工作循环包括刨削运动、两刨刀变位随动运动和工作台横向进给运动。The working cycle of the utility model includes the planing motion, the displacement follow-up motion of the two planing knives and the lateral feed motion of the workbench.

刨削运动通过机体1内的主机械传动系统带动滑枕10作往复直线运动,从而使安装在滑枕10顶端的刨刀作刨削运动。The planing motion drives the ram 10 to make a reciprocating linear motion through the main mechanical transmission system in the body 1, so that the planer installed on the top of the ram 10 makes a planing motion.

两刨刀变位随动运动是本实用新型的技术核心。当机体1内大齿轮3转动时,大齿轮3上的摇块7(与大齿轮3以转动副连接)带动臂杆2绕其下端作摆动;当滑枕10向前进方向作直线运动时(即图1中向右运动),带动通过中间转轴11与之连接的连杆12向前进方向运动(图1中向右运动);由于上述两种运动的复合作用,造成连杆12上的中间转轴11点向前进方向运动的速度比连杆12下端点向前进方向运动的速度快,受连杆12上中间转轴点11和下端点速度差的影响,在不平衡力的作用下,最终造成连杆12要绕中间转轴11点作顺时针旋转(以图1为例),这样再通过弹性连接器13,使活动刀架15和20绕转轴19顺时针转动,也就使刨刀22向下进入工作位置,而刨刀14抬起,离开工作位置。同理,见图2,当滑枕10向返回方向运动时(图2中向左运动),连杆12要绕中间转轴11点作逆时针旋转(以图2为例),这样,通过弹性连接器13使活动刀架15和20绕转轴19逆时针转动,促使刨刀14向下进入工作位置,而刨刀22抬起,离开工作位置。于是,滑枕10在完成一个往复直线运动时(即前进和返回两个运动),通过两把刨刀交替工作(刨削),消除空行程,提高加工效率。The follow-up movement of the displacement of the two planers is the technical core of the utility model. When the large gear 3 in the body 1 rotates, the rocker 7 on the large gear 3 (connected with the large gear 3 as a rotating pair) drives the arm bar 2 to swing around its lower end; when the ram 10 moves linearly in the forward direction ( That is, moving to the right in Fig. 1), driving the connecting rod 12 connected with it through the intermediate shaft 11 to move in the forward direction (moving to the right in Fig. 1); The speed at which the rotating shaft 11 moves in the forward direction is faster than the speed at which the lower end point of the connecting rod 12 moves in the forward direction. Due to the influence of the speed difference between the upper middle rotating shaft point 11 and the lower end point of the connecting rod 12, under the action of unbalanced force, it will eventually cause The connecting rod 12 will rotate clockwise around the intermediate shaft 11 (take Fig. 1 as an example), and then through the elastic connector 13, the movable tool holders 15 and 20 will rotate clockwise around the shaft 19, and the planer 22 will be turned downward. Enter working position, and planer 14 lifts, leaves working position. In the same way, see Figure 2, when the ram 10 moves in the return direction (moving to the left in Figure 2), the connecting rod 12 will rotate counterclockwise around the intermediate shaft 11 (take Figure 2 as an example), so that, through the elastic The connector 13 rotates the movable tool holders 15 and 20 counterclockwise around the axis of rotation 19, causing the planer 14 to move down into the working position and the planer 22 to lift out of the working position. Therefore, when the ram 10 completes a reciprocating linear motion (that is, two motions of forward and backward), the two planers work alternately (planing) to eliminate idle strokes and improve processing efficiency.

转动手柄16,可控制固定刀架17的升降,通过转动凸轮21,可使处于工作状态的刨刀保持垂直状态。Rotating the handle 16 can control the lifting of the fixed knife rest 17, and by turning the cam 21, the planer in working condition can be kept vertical.

Claims (1)

1, a kind of shaping machine, comprise body, main frame tool transmission system, ram, immovable support, movable carriage, planing tool, hunting gear, workbench and electric-control system, main frame tool transmission system comprises motor, pinion and gear wheel, motor is installed on the body, pinion and gear wheel are installed in the body, the body top is equipped with ram, the below of ram is by the gear wheel formative gear tooth bar transmission in tooth bar and the body, one end of ram is equipped with immovable support, it is characterized in that: two movable carriages are installed on the immovable support by rotating shaft, a planing tool is respectively installed in the below of each movable carriage, and the upper end of two movable carriages fixedly makes it become one by connecting rod; The planing tool below is a workbench; Hunting gear comprises armed lever, transition connecting rod, connecting rod and elastic coupler; Armed lever lower end and organism bottom are hinged, the top of armed lever is connected with gear wheel by swinging block, the upper end of armed lever is connected with an end of connecting rod by the transition connecting rod, and the middle part of connecting rod is installed on the ram by intermediate rotary shaft, and the other end of connecting rod is hinged by elastic coupler and movable carriage.
CN 03213173 2003-05-19 2003-05-19 Shaper Expired - Fee Related CN2623388Y (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103071843A (en) * 2013-01-17 2013-05-01 沈阳大学 Gantry planer two-way tool holder
CN105171096A (en) * 2015-10-27 2015-12-23 北华航天工业学院 Mechanical shaping machine primary motion mechanism
CN106238796A (en) * 2016-08-18 2016-12-21 陈泳东 A kind of Novel planer for building labor and materials processing
CN107243961A (en) * 2017-07-28 2017-10-13 安吉全丰竹工艺品有限公司 Semi-automatic fan bamboo chip scrapes thin machine
CN108161095A (en) * 2017-12-07 2018-06-15 安徽新荣钢构有限公司 A kind of shaping machine
CN108890789A (en) * 2018-07-11 2018-11-27 合肥苍旻自动化有限公司 A kind of timber planing device
CN110449960A (en) * 2019-07-23 2019-11-15 南京工程学院 A kind of deep processing numerically-controlled machine tool
CN112077952A (en) * 2020-09-15 2020-12-15 李玲 Solid wood floor raw material processing system
CN113790252A (en) * 2021-09-30 2021-12-14 台州学院 A composite guide rod column wheel transmission device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103071843A (en) * 2013-01-17 2013-05-01 沈阳大学 Gantry planer two-way tool holder
CN105171096A (en) * 2015-10-27 2015-12-23 北华航天工业学院 Mechanical shaping machine primary motion mechanism
CN106238796A (en) * 2016-08-18 2016-12-21 陈泳东 A kind of Novel planer for building labor and materials processing
CN106238796B (en) * 2016-08-18 2018-12-11 林勇翔 A kind of Novel planer processed for building labor and materials
CN107243961A (en) * 2017-07-28 2017-10-13 安吉全丰竹工艺品有限公司 Semi-automatic fan bamboo chip scrapes thin machine
CN108161095A (en) * 2017-12-07 2018-06-15 安徽新荣钢构有限公司 A kind of shaping machine
CN108890789A (en) * 2018-07-11 2018-11-27 合肥苍旻自动化有限公司 A kind of timber planing device
CN110449960A (en) * 2019-07-23 2019-11-15 南京工程学院 A kind of deep processing numerically-controlled machine tool
CN112077952A (en) * 2020-09-15 2020-12-15 李玲 Solid wood floor raw material processing system
CN113790252A (en) * 2021-09-30 2021-12-14 台州学院 A composite guide rod column wheel transmission device
CN113790252B (en) * 2021-09-30 2023-09-26 台州学院 A composite guide rod column wheel transmission device

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