CN2605741Y

CN2605741Y - Soy sauce brewing equipment

Info

Publication number: CN2605741Y
Application number: CNU022531793U
Authority: CN
Inventors: 张浩杰
Original assignee: Individual
Current assignee: Individual
Priority date: 2002-08-28
Filing date: 2002-08-28
Publication date: 2004-03-10
Anticipated expiration: 2012-08-28

Abstract

Disclosed is a brewing equipment of soy sauce, which comprises a fermentor and an automatic temperature control unit, wherein, the fermentor adopts the double-layer sleeve structure, the inner layer is a fermentor tank and the outer layer is a soaking tank, water is used as the heat transfer and insulation media between the two sleeve layers, meanwhile, the fermentor tank can maintain the optimum temperature by leveraging the automatic temperature control unit to adjust the temperature. The utility model has the advantages of compact structure, small occupying area and portability and flexibility; the making cost and circulating capital of the whole device are only several thousands Yuan and one people can operate the device without noise and pollution. The brewing raw materials of soy sauce are no longer limited to bean products with high containing of protein and carbohydrate, and can be extended to corns, rice, peanut residues, soybeans, etc.

Description

Soy sauce brewing equipment

Technical field

The utility model relates to a kind of Soy sauce brewing equipment, particularly relate to a kind of in the soy sauce brewing process employed Zymolysis Equipment.

Background technology

At present, along with the raising of country to flavouring quality of soy sauce standard, blended soy sauce has not had the consumption market, and old-fashioned soy sauce brewing method, owing to be subjected to the restriction of traditional handicraft and equipment, exist many drawbacks such as artificial and circulating fund that the production cycle is grown (about 90 days), floor space is big, cost is high (often in hundreds thousand of even up to a million), raw material is single, needs are a large amount of again.Wherein, old technology equipment needed thereby mainly comprises steaming material equipment and Zymolysis Equipment, steams material equipment and is divided into normal pressure steamer and two kinds in pressurization steamer again, and their floor space is all about 100 square metres.And Zymolysis Equipment mainly comprises fermenting cellar, jar fermenter, fermentation vat etc., and required floor space is also bigger, is difficult for temperature control, and the time of fermentation long (being generally 90 days), sanitary condition is also bad in the indoor globule that easily condenses, fermenting cellar.

The technological process of old-fashioned soy sauce brewing method mainly may further comprise the steps:

------oil pumping--dissolves--hot defecation--sterilization--finished product to koji (adding salt solution) in fermentation in soybean--boiling (adding the sort of quyi, flour)

Therefore, the processing link of this brewing method is too many, simultaneously, because the raw material abstraction and the preparation process of old technology is very complicated, is easy to cause a large amount of wastes, thus its brewing materials can only to be limited to beans a kind of.

The utility model content

The purpose of this utility model is to provide a kind of Soy sauce brewing equipment that can overcome the defective that exists in the prior art, fermentor wherein adopts double-layer sleeve structure, between two-layer sleeve, be incubated media as conducting heat with water, utilize automatic temp controller to carry out adjustment simultaneously, thereby make floor space, manufacturing and the operating cost of this Soy sauce brewing equipment reduce significantly.

The purpose of this utility model is achieved in that a kind of Soy sauce brewing equipment, comprise fermentor and automatic temp controller, wherein, described fermentor adopts double-layer sleeve structure, internal layer is a fermentation tank, and skin is the insulation jar, is incubated media as conducting heat with water between two-layer sleeve, utilize automatic temp controller to carry out adjustment simultaneously, make to keep preference temperature in the fermentation tank.

The fermentor of the double-layer sleeve structure that has that Soy sauce brewing equipment of the present utility model adopted, floor space only is about 1 square metre, it can replace the retrospective installation that traditional fermenting cellar, jar fermenter, fermentation vat etc. take up an area of hundreds ofs square metre fully, compact conformation, light and flexible, required manufacturing cost of complete equipment and circulating fund all only need several thousand yuan, and a people just can operate, noiselessness, pollution-free.In addition, because its accurate temperature control ability and mode of operation flexibly also make the application of brand-new soy sauce brewing technology become possibility.

New soy sauce brewing technological process mainly comprises the steps:

Raw material is handled, and------oil pumping--dissolves and--leaches--sterilization--storage--packing koji in fermentation.

Compare with old technology, new method has been simplified many intermediate link greatly, makes more science and efficient of raw material abstraction and preparation process, and therefore the production cycle shortens dramatically, and wherein, the koji time is 30 hours, and the fermented soy time is 72 hours.It is a kind of that the soy sauce brewing raw material of new technology also no longer is only limited to the higher bean product of protein and carbohydrate content, but can expand to polytypes such as corn, rice, peanut press pulp and soya bean.

The soy sauce finished product that adopts this new equipment and new technology to produce is the one-level soy sauce, meets GB18186-2000 high-salt dilute standard, proves after testing, and its quality, mouthfeel and contained nutrient are compared with the soy sauce that conventional method is produced and no significant difference.

Description of drawings

Fig. 1 is a perspective view of the present utility model.

The specific embodiment

Below in conjunction with drawings and Examples the utility model is further described.

See also accompanying drawing 1, Soy sauce brewing equipment of the present utility model comprises a fermentor and automatic temp controller thereof, and wherein: described fermentor is made by stainless steel materials such as chromium, nickel, titaniums, and it comprises inside and outside two circular sleeves, what be positioned at internal layer is fermentation tank 2, outer for being incubated jar 1.The height of fermentation tank 2 and insulation jar 1 flushes and form top seal between two jar, fermentation tank 2 is in open top and dispose a cover that is used to be incubated 14, in order to improve heat insulation effect, the bottom level of internal layer fermentation tank 2 is a little more than the bottom of skin insulation jar 1, form certain intervals between the two, between this two-layer sleeve, just in outer field insulation jar 1, inject drinkable water as the insulation media that conducts heat.

Automatic temp controller of the present utility model comprises heater 4, the temperature probe 3 that is arranged in the insulation jar 1, and is positioned at fermentor outer power supply and switch 7, power on light 8, relay 13, thermometer 11, ammeter 10, voltmeter 9 and earth leakage circuit-breaker 12 etc.Heater 4 can be resistance wire or other electric heater unit that can use in water, and this heater 4 and temperature probe 3 stretch out outside the insulation jar 1 by lead, and is serially connected with other element of automatic temp controller.

Being connected and installation, fixing between fermentor and the automatic temp controller for convenience, an assembling box 17 also is provided in the present embodiment, two compartments about the inside of this assembling box 17 is divided into, one of them compartment wraps in the inside with the fermentation tank 2 and the insulation jar 1 of described fermentor, another compartment is split into two compartments up and down again, what be positioned at the top is circuit switch board 170, and what be positioned at the below is pipe detection cabinet 171.

The power supply of described automatic temp controller and switch 7, power on light 8, relay 13, thermometer 11, ammeter 10, voltmeter 9 and earth leakage circuit-breaker 12 etc. are installed on respectively inside and outside the sidewall of described circuit switch board 170; observation and operation are all very convenient, and its mutual connection line then is positioned at this circuit switch board 170.

Offer water inlet 15 at described insulation jar 1 top, simultaneously, offer discharge outlet near bottom position and link to each other with the draining valve 5 of outside by pipeline at its sidewall.Offer oil-out near bottom position and link to each other with delivery valve 6 outside being positioned at insulation jar 1 at the sidewall of described fermentation tank 2 by pipeline.Described delivery valve 6 and pipeline thereof, draining valve 5 and pipeline thereof all are positioned at described pipe detection cabinet 171.

Sidewall at circuit switch board 170 and pipe detection cabinet 171 also offers active cabinet door 172,173 respectively, like this, in case circuit part or pipe section break down, perhaps carry out draining or when fuel-displaced, just can open

cabinet door

172 or 173 at any time and overhaul or operate when needs.

Described fermentor also comprises one in order to measure the water gage 16 that the height of water level in 1 is irritated in insulation, and this water gage 16 is installed on the outer wall top of described assembling box 17 fermentor compartments.

The course of work of the present utility model is: after at first the raw material that crushes being cooked, it is standby to add sort of quyi koji 30 hours, inlet opening 15 along insulation jar 1 adds drinkable water in jar then, determines the height of water level according to water gage 16, gets final product when being added to the top 5CM apart from insulation jar 1; Connect power supply with adjustment button adjusting to 60 degree of automatic temp controller this moment, opens switch, heat, when temperature arrival 60 is spent, the raw material that makes is put into fermentation tank ferment, also to add caramel colorant during the fermentation, take out raw material later on and get final product in 72 hours; The raw material soaking that ferments just can have been gone out soy sauce with salt, last, again the finished product soy sauce to be sterilized, sterilization stores then, packing.

Claims

1, a kind of Soy sauce brewing equipment, comprise fermentor and automatic temp controller, it is characterized in that: described fermentor adopts double-layer sleeve structure, internal layer is fermentation tank (2), outer for being incubated jar (1), between two-layer sleeve, be incubated media as conducting heat, utilize automatic temp controller to carry out adjustment simultaneously, make to keep preference temperature in the fermentation tank (2) with water.

2, Soy sauce brewing equipment according to claim 1, it is characterized in that: described fermentation tank (2) and insulation jar (1) are cylindrical structure, make by stainless steel materials such as chromium, nickel, titaniums, wherein, the height of fermentation tank (2) and insulation jar (1) flushes and form top seal between two jar, described fermentation tank (2) is in open top and dispose a cover that is used to be incubated (14), and the bottom level of internal layer fermentation tank (2) is a little more than the bottom of skin insulation jar (1).

3, Soy sauce brewing equipment according to claim 1 is characterized in that: described automatic temp controller comprises and is arranged at heater (4), the temperature probe (3) in the insulation jar (1) and is positioned at described fermentor power supply and switch (7), power on light (8), relay (13), thermometer (11), ammeter (10), voltmeter (9) and earth leakage circuit-breaker (12) etc. outer and that be serially connected with this heater (4) and temperature probe (3).

4, Soy sauce brewing equipment according to claim 2 is characterized in that: offer oil-out near bottom position and link to each other with delivery valve (6) outside being positioned at insulation jar (1) by pipeline at the sidewall of described fermentation tank (2).

5, Soy sauce brewing equipment according to claim 2 is characterized in that: offer water inlet (15) at described insulation jar (a 1) top, simultaneously, offer discharge outlet near bottom position and link to each other by the draining valve (5) of pipeline with the outside at its sidewall.

6, according to claim 1 or 2 or 3 described Soy sauce brewing equipments, it is characterized in that: described Soy sauce brewing equipment also comprises an assembling box (17), two compartments about this assembling box (17) inside is divided into, one of them compartment wraps in the inside with the fermentation tank (2) and the insulation jar (1) of described fermentor, another compartment is split into two compartments up and down again, what be positioned at the top is circuit switch board (170), what be positioned at the below is pipe detection cabinet (171), sidewall at these two circuit switch boards (170) and pipe detection cabinet (171) also offers active cabinet door (172 respectively, 173).

7, Soy sauce brewing equipment according to claim 6; it is characterized in that: the power supply of described automatic temp controller and switch (7), power on light (8), relay (13), thermometer (11), ammeter (10), voltmeter (9) and earth leakage circuit-breaker (12) etc. are installed on respectively inside and outside the sidewall of described circuit switch board (170), and its mutual connection line then is positioned at this circuit switch board (170).

8, Soy sauce brewing equipment according to claim 6 is characterized in that: described delivery valve (6) and pipeline thereof, draining valve (5) and pipeline thereof all are positioned at described pipe detection cabinet (171).

9, Soy sauce brewing equipment according to claim 6, it is characterized in that: described fermentor also comprises one in order to measure the water gage (16) that the height of water level in (1) is irritated in insulation, and this water gage (16) is installed on the outer wall top of described assembling box (17) fermentor compartment.