CN2593921Y - Online grinding head for hot roller - Google Patents
Online grinding head for hot roller Download PDFInfo
- Publication number
- CN2593921Y CN2593921Y CN 02288440 CN02288440U CN2593921Y CN 2593921 Y CN2593921 Y CN 2593921Y CN 02288440 CN02288440 CN 02288440 CN 02288440 U CN02288440 U CN 02288440U CN 2593921 Y CN2593921 Y CN 2593921Y
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- emery wheel
- online
- bistrique
- driving shaft
- transmission shaft
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Abstract
The utility model relates to an online grinding head for a hot roller. The utility model comprises a grinding wheel and grinding mediums arranged on the grinding wheel, and a driving shaft of the grinding wheel is fixedly connected with the grinding wheel. The utility model is characterized in that a transmission shaft is connected behind the drive shaft of the grinding wheel through a connection mechanism; an elastic device and a pressure sensor are arranged between the drive shaft of the grinding wheel and the transmission shaft, and a motor is connected with the transmission shaft. The utility model has a detection function an online roller shape, and the structure is simple and compact; the utility model can adapt to narrow installation space and can ensure the detection sensitivity and the reliability.
Description
Technical field
The utility model relates to the online bistrique of a kind of hot roll, specifically, is a kind of bistrique that has grinding force and have online roll shape measuring ability.
Background technology
Hot roll on-line grinding technology with improve the quality of products and productivity ratio be aim, can prolong the roll change cycle, improve milling train plate shape control function and plate product quality, eliminate each passage rolling in work roll diameter section poor and improve the free degree of various width belt steel rolling plan.Hot roll on-line grinding device operated by rotary motion is in the upper and lower working roll of frame porch, and online reconditioning working roller in the rolling gap or the operation of rolling is so that it keeps higher roll shape precision and surface roughness.
Bistrique is as the core institution of on-line grinding device, play an important role, the grinding function of on-line grinding device is mainly finished by bistrique, in order to give full play to its effect, bistrique must be under the cooperation of roll profile on-line measuring device, just can make operating personnel grasp the roll shape situation of working roll in time, exactly, only avoid grinding by rule of thumb and cause that ground effect is not good, the situation of bistrique fault.Because the operating ambient temperature of hot rolling roll shape on-line measuring device is higher and fluctuation range is big, roller surface is by mobile cooling water covering and have iron scale, and influence that factor causes such as the vibration, strong electromagnetic, the steam fog that have roll and sensor that stand is installed fill the air, installing space is narrow and small, greatly influenced stability, accuracy and the reliability of checkout gear.Therefore, conventional optical detecting method is difficult to obtain practical application, and the hot rolling roll shape on-line measuring device of development high-resolution, high reliability is still a global difficult problem.
Existing roll shape on-line measuring device, generally displacement transducer detects roll profile by adopting independently, more representational is the ultrasonic displacement telemetry that Mitsubishi Heavy Industries Ltd adopt, the advantage of ultrasonic sensor is anti-electromagnetism, the interference performance of light is stronger, measuring distance is bigger, but be subjected to temperature, the influence of factors such as propagation medium is big, for making the homogenization of sonic transmissions medium, also to adopt coupling water column as hyperacoustic propagation medium with certain pressure and constant flow rate, in addition, also must be provided with on the device independently along roll feed mechanism (gear radially, the tooth bar transmission), and take multiple error compensation means, the testing circuit complexity, therefore, effect is unsatisfactory in actual applications.
In order to overcome the shortcoming that adopts displacement transducer independently directly to measure roll profile, in recent years occurred by the method for measuring grinding force and roll profile indirectly that contacts of emery wheel with roll, be the function that bistrique itself just has online detection, mainly contain following two kinds of methods:
In the CN1080218A patent of Hitachi's application in 1993, propose to adopt the online bistrique of the discoid emery wheel of thin plate.The used emery wheel of this bistrique is a flexible abrasive wheel, emery wheel produces distortion under the effect of axial grinding force, because the supplying position of bistrique is fixed, so the deflection of emery wheel is the variable quantity of roll shape coordinate, because the coefficient of elasticity of emery wheel is known, axial grinding force during wheel grinding is then detected by the pressure sensor that is installed in emery wheel driving shaft rear end, can be regarded as out the deflection of emery wheel thus, and extrapolates the roll shape coordinate of roll.Because emery wheel driving shaft rear end is provided with pressure sensor, emery wheel drives and has therefore adopted belt gear, increased taking up room of mechanism on the one hand, made structure become complicated, on the one hand after speed improves, cause belt creep easily, grinding speed is not increased, and make the grinding speed instability, thereby directly cause ground effect not good, therefore, the actuating speed of emery wheel is restricted; In addition, the flexible abrasive wheel structure has not only limited the grinding capacity of emery wheel, and causes the fatigue failure of emery wheel easily, thereby directly influences the service life of emery wheel.
Broadcast in the JP9066306 patent of mill application on the Ishikawa island, the transmission mechanism in the transmission mechanism of bistrique and the above-mentioned CN1080218A of the Hitachi patent is similar, also is to adopt belt gear, and is provided with sensor in the rear end of emery wheel driving shaft.What but this device adopted is displacement transducer, in order to the axial displacement of on-line measurement emery wheel driving shaft in grinding process, axial displacement is the variable quantity of roll shape, can draw the roll shape coordinate of roll thus, simultaneously, on the emery wheel driving shaft spring assembly is set, according to the coefficient of elasticity of spring, shaft is to grinding force at last.This device adopts belt gear on the one hand, have with the identical shortcoming of Hitachi's CN1080218A patent, adopt displacement transducer to measure the displacement of power transmission shaft on the other hand, because displacement is a micron order unit, therefore, in the working environment at hot rolling scene, the sensitivity of sensor and reliability are difficult to be guaranteed.
Summary of the invention
The purpose of this utility model provides a kind of online bistrique of hot roll that has grinding force and have online roll shape measuring ability, and it is simple in structure, and compactness can adapt to narrow and small installing space, and can guarantee the sensitivity and the reliability of detection.
For achieving the above object, the technical solution of the utility model is: provide a kind of hot roll online bistrique, it comprises an emery wheel, is arranged on the abrasive material on the emery wheel, and there is an emery wheel driving shaft to fixedly connected with this emery wheel, characteristics are at the rear of this emery wheel driving shaft, also to connect a power transmission shaft by a bindiny mechanism, between this emery wheel driving shaft and this power transmission shaft, then be provided with an elastic device, a pressure sensor, and have a motor to be connected with this power transmission shaft.By this structure, in the grinding process, the emery wheel driving shaft presses this elastic device under the effect of axial grinding force, and detect this axial grinding force by pressure sensor, under the known situation of the coefficient of elasticity of this elastic device, can calculate the deflection of elastic device, go out the roll shape coordinate of roll in prediction on such basis.
The arranged outside of described emery wheel driving shaft has the rolling guide bearing so that this emery wheel driving shaft can be under the supporting of rolling guide bearing axial play;
Bindiny mechanism between described emery wheel driving shaft and the power transmission shaft is a ball spline, and like this, power transmission shaft can effectively transmit moment of torsion to the emery wheel driving shaft, and can also guarantee the free degree of emery wheel driving shaft axial float;
The axial two ends of described power transmission shaft are provided with rigid bearing, and power transmission shaft is axially fixing under its supporting;
Described emery wheel driving shaft is connected by taper surface with emery wheel, and axle head is fastening by a baffle plate;
Described emery wheel is the rigidity emery wheel; Described elastic device is a spring.
The utlity model has reliable on-line grinding and on-line measurement function, and simple in structure, compact, and its main feature is:
(1) it adopts motor to pass through the structure that power transmission shaft directly drives emery wheel, has not only guaranteed the installation site of sensor, and makes the structure of transmission mechanism compact more, has dwindled the space that mechanism occupies; Simultaneously, the grinding speed of emery wheel is unrestricted substantially, and grinding speed is stable.
(2) power transmission shaft of emery wheel of the present invention is formed by the ball spline cooperation by two sections power transmission shafts, one section axial restraint, but another section axial float, because emery wheel adopts the rigidity emery wheel, do not have the situation of grinding capacity deficiency, emery wheel distortion, therefore, the axial movement value of play axle is the roll shape variable quantity.
(3) the present invention adopts indirect measurement method to measure the axial movement value of play axle, but promptly spring assembly is set at the play the tip of the axis, and with the suffered pressure of the direct detection springs device of pressure sensor, because the coefficient of elasticity of spring assembly is known, just can calculate the deflection of spring assembly, the deflection of spring assembly is the axial movement value of play axle, extrapolates the roll shape coordinate of roll thus.This measuring system is the structure of a linearity fully, therefore, according to the detected axial force of this method and the roll profile coordinate extrapolated accurately, reliable, and can bear bigger grinding force.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
Following according to Fig. 1, a better embodiment of the present utility model is described.
As shown in Figure 1, the utility model comprises emery wheel 10, is arranged on the abrasive material 11 on the emery wheel 10, and has an emery wheel driving shaft 8 and this emery wheel 10 to fixedly connected by taper surface, and axle head is fastening by a baffle plate 12; At the rear of this emery wheel driving shaft 8, also connect power transmission shaft 3 by a bindiny mechanism, between emery wheel driving shaft 8 and power transmission shaft 3, then be provided with spring assembly 6, pressure sensor 5, and have motor 1 to drive this power transmission shaft 3.Emery wheel 10 is the rigidity emery wheel, by this structure, in the grinding process, motor 1 directly drives power transmission shaft 3, and drive emery wheel 10 rotation at a high speed, emery wheel driving shaft 8 presses spring assembly 6 under the effect of axial grinding force, can detect this axial grinding force by pressure sensor 5, the coefficient of elasticity of this spring assembly 6 is known, can calculate the deflection of spring assembly 6, because this bistrique adopts the rigidity grinding wheel structure, so the deflection of spring assembly 6 is the variable quantity of roll shape coordinate, goes out the roll shape coordinate of roll in prediction on such basis.
The arranged outside of emery wheel driving shaft 8 has rolling guide bearing 9 so that this emery wheel driving shaft 8 can be under the supporting of rolling guide bearing 9 axial play; It is connected by ball spline 7 with power transmission shaft 3, and like this, power transmission shaft 3 can effectively transmit moment of torsion to emery wheel driving shaft 8, and can also guarantee the free degree of emery wheel driving shaft 8 axial floats; Be provided with rigid bearing 2,4 at the axial two ends of power transmission shaft 3, power transmission shaft 3 is axially fixing under its supporting.
In the utility model,, adopt thicker emery wheel wheel hub for the grinding life-span that guarantees emery wheel and the requirement of big stock removal.
Claims (7)
1. online bistrique of hot roll, it comprises an emery wheel, be arranged on the abrasive material on the emery wheel, and have an emery wheel driving shaft to fixedly connected, be characterised in that with this emery wheel, rear at this emery wheel driving shaft, also connect a power transmission shaft, between this emery wheel driving shaft and this power transmission shaft, then be provided with an elastic device by a bindiny mechanism, one pressure sensor, and have a motor to be connected with this power transmission shaft.
2. the online bistrique of hot roll as claimed in claim 1 is characterized in that the arranged outside of described emery wheel driving shaft has the rolling guide bearing.
3. the online bistrique of hot roll as claimed in claim 1 or 2 is characterized in that the bindiny mechanism between described emery wheel driving shaft and the power transmission shaft is a ball spline.
4. the online bistrique of hot roll as claimed in claim 1 or 2 is characterized in that the axial two ends of described power transmission shaft are provided with rigid bearing.
5. the online bistrique of hot roll as claimed in claim 1 or 2 is characterized in that described emery wheel driving shaft is connected by taper surface with emery wheel, and axle head is fastening by a baffle plate.
6. the online bistrique of hot roll as claimed in claim 1 is characterized in that described emery wheel is the rigidity emery wheel.
7. the online bistrique of hot roll as claimed in claim 1 is characterized in that described elastic device is a spring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 02288440 CN2593921Y (en) | 2002-12-17 | 2002-12-17 | Online grinding head for hot roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 02288440 CN2593921Y (en) | 2002-12-17 | 2002-12-17 | Online grinding head for hot roller |
Publications (1)
Publication Number | Publication Date |
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CN2593921Y true CN2593921Y (en) | 2003-12-24 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 02288440 Expired - Lifetime CN2593921Y (en) | 2002-12-17 | 2002-12-17 | Online grinding head for hot roller |
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CN (1) | CN2593921Y (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100427232C (en) * | 2004-12-02 | 2008-10-22 | 三菱日立制铁机械株式会社 | On-line grinding method for work roll |
CN102049711B (en) * | 2009-10-27 | 2012-02-29 | 鞍钢重型机械有限责任公司 | Method for grinding large-weight mill roll by holding of static pressure bracket |
CN101821027B (en) * | 2007-09-12 | 2013-08-21 | 西门子Vai金属科技有限责任公司 | Method and device for cleaning the outer surface of roll or roller |
CN104308298A (en) * | 2014-09-28 | 2015-01-28 | 黄河科技学院 | High-accuracy numerical control electrolytic grinding machine tool for processing ultrathin and superhard conductive material |
CN112880604A (en) * | 2021-02-18 | 2021-06-01 | 武汉钢铁有限公司 | Roll profile calculation method and related equipment |
CN114603493A (en) * | 2022-03-22 | 2022-06-10 | 西安交通大学 | Grinding wheel with grinding temperature online measurement function |
-
2002
- 2002-12-17 CN CN 02288440 patent/CN2593921Y/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100427232C (en) * | 2004-12-02 | 2008-10-22 | 三菱日立制铁机械株式会社 | On-line grinding method for work roll |
CN101821027B (en) * | 2007-09-12 | 2013-08-21 | 西门子Vai金属科技有限责任公司 | Method and device for cleaning the outer surface of roll or roller |
CN102049711B (en) * | 2009-10-27 | 2012-02-29 | 鞍钢重型机械有限责任公司 | Method for grinding large-weight mill roll by holding of static pressure bracket |
CN104308298A (en) * | 2014-09-28 | 2015-01-28 | 黄河科技学院 | High-accuracy numerical control electrolytic grinding machine tool for processing ultrathin and superhard conductive material |
CN112880604A (en) * | 2021-02-18 | 2021-06-01 | 武汉钢铁有限公司 | Roll profile calculation method and related equipment |
CN114603493A (en) * | 2022-03-22 | 2022-06-10 | 西安交通大学 | Grinding wheel with grinding temperature online measurement function |
CN114603493B (en) * | 2022-03-22 | 2023-02-07 | 西安交通大学 | Grinding wheel with grinding temperature online measurement function |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CX01 | Expiry of patent term |
Expiration termination date: 20121217 Granted publication date: 20031224 |