CN2583179Y - Cleaning sleeper-renewing machine - Google Patents
Cleaning sleeper-renewing machine Download PDFInfo
- Publication number
- CN2583179Y CN2583179Y CN 02285074 CN02285074U CN2583179Y CN 2583179 Y CN2583179 Y CN 2583179Y CN 02285074 CN02285074 CN 02285074 CN 02285074 U CN02285074 U CN 02285074U CN 2583179 Y CN2583179 Y CN 2583179Y
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- China
- Prior art keywords
- backfilling
- sprocket
- sleeper
- motor
- digging
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Abstract
The utility model relates to a cleaning sleeper-renewing machine, which comprises a digging mechanism, a sieve cleaning mechanism, a backfilling mechanism, an automatic ballast distributing mechanism, a front leading digging mechanism, a pollution and soil discharging mechanism, a running steel cable mechanism, a sleeper-renewing mechanism, a sleeper lifting mechanism, a lever single arm hanging mechanism and a control mechanism of an electric appliance, which is composed of a motor. Two speed reducing boxes of the digging mechanism, a drive sprocket, a tension sprocket, a guiding wheel, and a rake tooth digging chain are respectively arranged on a digging beam and are respectively connected with the motor. A sieve box of the sieve cleaning mechanism forms a pentagon. A driving wheel is connected with a sieve cleaning motor. The backfilling mechanism is composed of a first grade backfilling mechanism and a second grade backfilling mechanism. The automatic ballast distributing mechanism is positioned in a ballast outlet of the second grade backfilling mechanism. A running steel cable-driven car mechanism is positioned in the most front of a complete machine. The sleeper-renewing mechanism is positioned at the back of the complete machine. The sleeper lifting mechanism is positioned in the sleeper-renewing mechanism. The lever single arm hanging mechanism is positioned on the upper part of the sleeper-renewing mechanism. The utility model has the advantages of reasonable structural design, high scientific content and safe work progress.
Description
Technical field
The special-purpose road maintainance machinery that the utility model relates to is common, the electric railway cleaning changes pillow particularly relates to a kind of cleaning common, that electric railway is used and changes the pillow machine.
Background technology
At present domestic also do not have common, electric railway cleaning to change pillow machinery.Railway changes the pillow operation by manually-operated, and labour intensity is big, and environment pollution is serious, and production efficiency is low.
Summary of the invention
The cleaning that the purpose of this utility model is to provide a kind of and is specifically designed to railway cleaning road quarrel, changes sleeper changes the pillow machine, to alleviate working strength of workers, enhances productivity.
The purpose of this utility model is achieved in that, comprise digging mechanism, sieve cleaning mechanism, backfilling mechanism, the electrical equipment control mechanism that divides quarrel mechanism, leading digging mechanism, blowdown soil mechanism, traveling wire rope mechanism, the pillow mechanism that switches tracks, sleeper elevating mechanism, lever single armed loop wheel machine structure certainly, forms by motor, its structural feature is: two reduction boxes of a, digging mechanism, drive sprocket, tightener sprocket, directive wheel, grilled teeth excavate chain and are installed in respectively on the digging beam, are connected with motor respectively; The screen box of b, sieve cleaning mechanism is pentagon, and drive sprocket, centrifugal sprocket wheel, jockey sprocket, tightener sprocket are housed in the casing, and the cleaning chain is enclosed within on the sprocket wheel, and driving wheel is connected with the cleaning motor; C, backfilling mechanism are made up of one-level backfill and secondary backfilling mechanism, the inboard that the one-level backfilling mechanism is positioned at screen box becomes 90 °, it is set to 90 degrees secondary backfilling mechanism and one-level backfilling mechanism, and their conveyer belt is set on the cylinder, and its head roll is connected with the backfill motor by sprocket wheel; D, the muck removal mouth place that divides quarrel mechanism to be positioned at the secondary backfilling mechanism certainly, its eccentric wheel passes through the sprocket wheel chain and is connected with the head roll of secondary backfilling mechanism; E, traveling rope traction mechanism of car are positioned at the foremost of complete machine, and wire rope, wire rope drum are connected with the reductor sprocket wheel, and reductor is connected with motor sprocket; F, change pillow mechanism and be positioned at the back of complete machine, its rolling carrying roller is connected with reductor by sprocket wheel, chain, and reductor is connected with motor; G, sleeper elevating mechanism are positioned at and change pillow mechanism, and its crane, connecting rod are connected with rack-mounted rotation undercarriage by wire rope; H, lever single armed loop wheel machine structure are positioned at the top of the pillow mechanism that switches tracks.
The utlity model has following advantage:
1, reasonable in design, easy for operation;
2, production efficiency height, work progress is safe and reliable;
3, small investment, adaptive capacity is strong, and environment pollution is little;
4, high in technological content, banned artificial heavy manual labor.
The explanation of accompanying drawing drawing
Fig. 1 is the utility model structural representation front view.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is made up of 3-1,3-2 figure, is the utility model digging mechanism transmission schematic diagram.
Fig. 4 is the screen box structural scheme of mechanism.
Fig. 5 is the utility model backfilling mechanism drive mechanism schematic diagram.
Fig. 6 is the leading digging mechanism structural representation of the utility model.
Fig. 7 is the utility model rope traction running mechanism structural representation.
Fig. 8 is made up of 8-1,8-2,8-3 figure, is that the utility model changes pillow mechanism structure schematic diagram.
Fig. 9 is the utility model lever single armed loop wheel machine structure structural representation.
The specific embodiment
Below in conjunction with drawings and Examples in detail the utility model is described in detail.
The utility model is by digging mechanism 1, sieve cleaning mechanism 2, primary backfill mechanism 3, secondary backfill mechanism 4, divide quarrel mechanism 5, leading digging mechanism 6, blowdown soil mechanism 7, traveling rope traction mechanism 8, the pillow mechanism 9 that switches tracks, sleeper elevating mechanism 10, lever single armed loop wheel machine structure 11, electrical equipment control mechanism 12 to form certainly.Digging mechanism 1 is made up of reduction box 13, digging beam body 14, excavation chain 18 etc. as Fig. 3-1,3-2.Digging beam body 14 is the box elongate in shape of a triangle.Two reduction boxes 13 are installed in two of digging beam body 14 respectively, and drive sprocket 15, tightener sprocket 16, directive wheel 17 are installed in respectively on the digging beam body 14.Excavating chain 18 is sleeved on drive sprocket 15, tightener sprocket 16, the directive wheel 17.The grilled teeth 19 that is used to take off quarrel is fixed on and excavates 18, two digging motors of chain 20 and be connected with drive sprocket 15, tightener sprocket 16 by reductor 13.Sieve cleaning mechanism 2 is positioned at the right side of complete machine as Fig. 2, Fig. 4, is made up of the screen box of pentagon shape, drive sprocket 21, centrifugal sprocket wheel 22, jockey sprocket 23, tightener sprocket 24 etc.Drive sprocket 21, centrifugal sprocket wheel 22, jockey sprocket 23, tightener sprocket 24 are positioned at screen box.Cleaning chain 25 is sleeved on drive sprocket 21, centrifugal sprocket wheel 22, jockey sprocket 23, the tightener sprocket 24.Drive sprocket 21 is connected with cleaning motor 27 by chain 26.The screen box of pentagon shape is provided with turnover quarrel mouth.Backfilling mechanism is made up of primary backfill mechanism 3 and secondary backfill mechanism 4.As Fig. 2, Fig. 5, primary backfill mechanism 3 is positioned at the screen box inboard and is provided with at an angle of 90, its drive mechanism such as Fig. 5.Conveyer belt 28 is sleeved on head roll 29, the driven cylinder 30, and head roll 29 is connected with backfill motor 33 by backfill sprocket wheel 31, backfill chain 32.Secondary backfill mechanism 4 is positioned at the front of one-level backfilling mechanism 3 and is provided with at an angle of 90 with it.It is in transmission connection structure such as Fig. 2, its conveyer belt 34 also are enclosed within on head roll 29, the driven cylinder 30, and head roll 29 is connected with backfill motor 37 by sprocket wheel 35, chain 36.Of the present utility model from dividing quarrel mechanism 5 to be positioned at the front of secondary backfilling mechanism 4, form by eccentric wheel 38, sprocket wheel 39, chain 40.Concrete syndeton such as Fig. 2, eccentric wheel 38 is connected with the head roll 29 of secondary backfilling mechanism by sprocket wheel 39, chain 40.As Fig. 2, leading digging mechanism 6 is positioned at the front of screen box mechanism 2, is made up of reduction box 41, drive sprocket 42, tightener sprocket 43, box formula beam 44, leading excavation chain 45, grilled teeth 46, leading digging motor 47.Its syndeton such as Fig. 6, its reduction box 41 are fixed on the beam head of box formula beam 44, and drive sprocket 42, tightener sprocket 43 are installed in two of box formula beam 44 respectively.Leading excavation chain 45 is sleeved on drive sprocket 42 and the tightener sprocket 43.Grilled teeth 46 is fixed on and excavates on the chain 45, excavates motor 47 and is connected with drive sprocket 42 by reduction box 41.Be positioned at the back of screen box mechanism 2 as Fig. 2 blowdown soil mechanism 7.Concrete structure such as Fig. 1 are made up of centrifugal flabellum 48, sprocket wheel 49, chain 50, blowdown soil motor 51.Its centrifugal flabellum 48 is connected with blowdown soil motor 51 by sprocket wheel 49, chain 50.
As Fig. 2, traveling rope traction of the present utility model mechanism 8 is positioned at the front of complete machine.As Fig. 7, form by wire rope 52, wire rope drum 53, sprocket wheel 54, chain 55, reductor 56, traction electric machine 57.Be connected with reductor 56 by sprocket wheel 54, chain 55 by wire rope 52, wire rope drum 53.Reductor 56 is connected with traction electric machine 57 by sprocket wheel 54, chain 55.Rest the head on the back that mechanism is positioned at complete machine as of the present utility model the changing of Fig. 2.Concrete structure such as Fig. 8-1,8-2,8-3 are by rolling carrying roller 58, sprocket wheel 59, chain 59, chain 60, reductor 61, motor 62, upgrading frame 63, connecting rod 64, wire rope 65, rotation undercarriage 66.Concrete syndeton is that rolling carrying roller 58 is connected with reductor 61 by sprocket wheel 59, chain 60.Reductor 61 is connected with motor 62 by sprocket wheel 59, chain 60.Upgrading frame 63, connecting rod 64 are connected with rotation undercarriage 66 by wire rope 65.Lever single armed loop wheel machine structure 11 of the present utility model is positioned at the top of changing pillow mechanism 9, and electrical apparatus control system 12 is positioned at the top of screen box mechanism 2.
The course of work of the present utility model: leading digging motor drives drive sprocket by sprocket wheel, chain, the chain of taking off for a short time that is looped around on drive sprocket and the driven sprocket is rotated, the ballast of railway roadbed side slope is taken off the place ahead of delivering to main digger chain, get through road for simultaneously the direction of advance of complete machine.
Main digging motor drives drive sprocket by sprocket wheel, chain rotating drive reduction box, making the excavation that is looped around on the driven sprocket take off chain rotates, take off quarrel and defeated quarrel action, ballast on the railway roadbed and side slope ballast are sent into sieve cleaning mechanism together, centrifugal action through the band that sieves is sieved, the dirty soil of separating enters blowdown soil mechanism, drives the casting flabellum by sprocket wheel, the chain that is installed on the motor, and dirty soil is discharged to beyond the railway roadbed.
Cleaning changes pillow operation simultaneously, in advance first and second backfilling mechanism is installed, running by primary backfill directly is thrown into secondary backfill mechanism with clean ballast, by the running of secondary backfill mechanism, ballast left certainly wander uniformly on rail medial and lateral and side slope automatically after dividing in the quarrel mechanism.If only cleaning does not change when pillow, need with first and second backfilling mechanism and divide the quarrel mechanism program that fulfils assignment certainly.
The traction running mechanism adopts the rope traction form, converter plant control traveling speed, before the construction tow out driving put to the distance cleaning and change 50 meters, pillow machine the place ahead, the leading screw of rotation car bottom makes card rail device chucking rail, rope traction equipment is stressed evenly in work progress, do not influence excavating resistance and traveling speed under railway roadbed seriously hardens situation, traveling speed is 80-120m/h.
Change before the pillow mechanism to taking out behind the pillow to going into to rest the head on, unclamp the sleeper nut when taking out pillow, sleeper is fallen on the sleeper device, is placed on then by on motor-operated carrying roller section of track, leave sleeper between the road with 1m/S speed outside, hang with single-arm lever when going into to rest the head on, sleeper is placed in the idler pulley section of track mechanism, sleeper is sent in the railway roadbed, sleeper is mentioned near at the bottom of the rail by holder rail device by the driven by motor carrying roller, clamp nut, the locking sleeper.
Be cut fully 4 in dolly, when taking out pillow in the middle of empty 8 pillows.Cleaning changes pillow operation simultaneously, in advance first and second backfilling mechanism is installed, and first dolly is pushed into secondary backfill mechanism rear portion, starts first and second backfilling mechanism, the railway roadbed ballast in the boundary of works area is thrown in the dolly, till filling.It is artificial that the second car upper track continues to fill ballast according to operation along track go-cart backward, and the like to adorn four car ballasts altogether stand-by.After changing pillow operation finishing, four car ballasts are pushed into completion remove the machine point and unload, make firm by ramming then, be locked to fixed location between the road behind the road under four dollies.
Claims (3)
1, a kind of cleaning changes the pillow machine, comprise digging mechanism, sieve cleaning mechanism, backfilling mechanism, the electrical equipment control mechanism that divides quarrel mechanism, leading digging mechanism, blowdown soil mechanism, traveling wire rope mechanism, the pillow mechanism that switches tracks, sleeper elevating mechanism, lever single armed loop wheel machine structure certainly, forms by motor, it is characterized in that
Two reduction boxes of a, digging mechanism, drive sprocket, tightener sprocket, directive wheel, grilled teeth excavate chain and are installed in respectively on the digging beam, are connected with motor respectively;
The screen box of b, sieve cleaning mechanism is pentagon, and drive sprocket, centrifugal sprocket wheel, jockey sprocket, tightener sprocket are housed in the casing, and the cleaning chain is enclosed within on the sprocket wheel, and driving wheel is connected with the cleaning motor;
C, backfilling mechanism are made up of one-level backfill and secondary backfilling mechanism, the inboard that the one-level backfilling mechanism is positioned at screen box becomes 90 °, secondary backfilling mechanism and one-level backfilling mechanism are set to 90 degrees, and their conveyer belt is set on the cylinder, and its head roll is connected with the backfill motor by sprocket wheel;
D, the muck removal mouth place that divides quarrel mechanism to be positioned at the secondary backfilling mechanism certainly, its eccentric wheel passes through the sprocket wheel chain and is connected with the head roll of secondary backfilling mechanism;
E, traveling rope traction mechanism of car are positioned at the foremost of complete machine, and wire rope, wire rope drum are connected with the reductor sprocket wheel, and reductor is connected with motor sprocket;
F, change pillow mechanism and be positioned at the back of complete machine, its rolling carrying roller is connected with reductor by sprocket wheel, chain, and reductor is connected with motor;
G, sleeper elevating mechanism are positioned at and change pillow mechanism, and its crane, connecting rod are connected with rack-mounted rotation undercarriage by wire rope;
H, lever single armed loop wheel machine structure are positioned at the top of the pillow mechanism that switches tracks.
2, cleaning according to claim 1 changes the pillow machine, it is characterized in that, described digging beam body is a triangle, box, rectangular beam body.
3, cleaning according to claim 1 changes the pillow machine, it is characterized in that, the native mechanism of described blowdown is installed in the back of screen box, and its centrifugal flabellum is connected with the blowdown motor by the sprocket wheel chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02285074 CN2583179Y (en) | 2002-11-06 | 2002-11-06 | Cleaning sleeper-renewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02285074 CN2583179Y (en) | 2002-11-06 | 2002-11-06 | Cleaning sleeper-renewing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2583179Y true CN2583179Y (en) | 2003-10-29 |
Family
ID=33746192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02285074 Expired - Fee Related CN2583179Y (en) | 2002-11-06 | 2002-11-06 | Cleaning sleeper-renewing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2583179Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103669133A (en) * | 2013-12-11 | 2014-03-26 | 上海瑞纽机械装备制造有限公司 | Hydraulic sleeper replacement machine and hydraulic sleeper replacement method |
| CN106676981A (en) * | 2016-08-30 | 2017-05-17 | 中国铁建大桥工程局集团有限公司 | Small railway maintenance machine with shape recognition function |
| CN113152174A (en) * | 2021-01-22 | 2021-07-23 | 北京国兴力德新材料技术有限公司 | Method and device for efficiently replacing railway line sleeper |
-
2002
- 2002-11-06 CN CN 02285074 patent/CN2583179Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103669133A (en) * | 2013-12-11 | 2014-03-26 | 上海瑞纽机械装备制造有限公司 | Hydraulic sleeper replacement machine and hydraulic sleeper replacement method |
| CN103669133B (en) * | 2013-12-11 | 2016-01-20 | 上海瑞纽机械股份有限公司 | Hydraulic pressure sleeper relaying machine and replacing options thereof |
| CN106676981A (en) * | 2016-08-30 | 2017-05-17 | 中国铁建大桥工程局集团有限公司 | Small railway maintenance machine with shape recognition function |
| CN113152174A (en) * | 2021-01-22 | 2021-07-23 | 北京国兴力德新材料技术有限公司 | Method and device for efficiently replacing railway line sleeper |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |