CN2568419Y

CN2568419Y - Card mfg. equipment

Info

Publication number: CN2568419Y
Application number: CN 02249209
Authority: CN
Inventors: 严金波
Original assignee: SHENZHEN SPECIAL CERTIFICATE R
Current assignee: International Security Technology Ltd IST; IST International Security Technology Shenzhen Ltd
Priority date: 2002-09-18
Filing date: 2002-09-18
Publication date: 2003-08-27
Anticipated expiration: 2012-09-18

Abstract

The utility model relates to card-making equipment, which comprises a control device, a pressure unit, a heating unit, a lower laminated board, and an upper laminated board, wherein, the lower laminated board is used for positioning laminated materials, and the upper laminated board is positioned at the upper part of the laminated materials. The utility model is characterized in that the upper laminated board and the lower laminated board are coated with Teflon coatings. Because Teflon materials are plated on the laminated boards, the card-making equipment not only can prevent the conglutination of the laminated boards and a laminated body under high temperature, but also can ensure the laminated body to be heated uniformly. The utility model has the advantages of waste products rate reduction, low cost, high production efficiency, and energy consumption reduction, and simultaneously can ensure the surfaces of cards produced by the equipment to be lucidus and even and carbon powder which is formed by printing not to spread in the process of laminating.

Description

Card maker

Technical field

The utility model relates to the card blocking and makes technology, more particularly, relates to a kind of card maker that improves the employing fluorine dragon coat layer pressing plate of fabrication quality.

Background technology

In modern fabrication technology, laminating technology is widely adopted, to be clipped between each laminate by one group of layered product that layer laminates is formed, within a certain period of time, apply corresponding temperature, pressure, thereby the laminated multi-layer body of each group is pressed into one, and the result who organizes lamination produces a plurality of cards more.Existing fabrication lamination machine, use the polylith laminate, the normally surface treated smooth corrosion resistant plate of this laminate, it mainly acts on is heat transfer, pressure transmission, guarantee the layered product surfacing, in actual applications, exist such as cost height, high temperature down easily with the laminated material adhesion, be scratched easily, shortcoming such as difficult reparation.

Utilize traditional card maker fabrication to need links such as printing, laminated multi-layer, single deck tape-recorder printing, promptly thin card, top coat therein and the bottom surface layer of a plurality of PVC of preparation, PET material pass through the ink printing fixed pattern respectively earlier, identity card base map for example, a plurality of plastic tab layers that will be arranged in order by card maker carry out lamination again, laminated multi-layer body and function laminate is spaced apart, press and temperature, through hot pressing and two links of cold moudling, this laminated multi-layer needed more than 10 minute or the longer time.At last, on the card that lamination produces by special printer by the printing of carbon dust printing type on concrete information, the personal information of identity card for example makes the very flexible of information change, efficient is also lower.

The utility model content

The technical problems to be solved in the utility model is, a kind of new card maker is provided, can be to directly information film and the sheet base of printing through carbon dust being carried out lamination, and the guarantee information film is when lamination, carbon dust can not spread, and utilizes the card of this device fabrication, not only can improve yield rate, and can produce by first seal back pressure mode, make on the card information film in bright gay color, more firm, more wear-resisting.

Technical problem of the present utility model is to solve like this, construct a kind of card maker, comprise control device, by pressure unit, the heating unit of the control of described control device be in respectively by the lower floor's pressing plate and the last laminate of lamination material below and top, it is characterized in that described upward laminate and described lower floor pressing plate are coated with teflon coatings.

In the card maker that provides according to the utility model, described upward laminate, described lower floor pressing plate adopt alloy to make respectively.

In the card maker that provides according to the utility model, the described laminate of going up is movable, and described pressure unit applies downward direction pressure on described on the laminate, and described heating unit is to described lower floor pressing plate and the heating of last laminate.

In the card maker that provides according to the utility model, described lower floor pressing plate is movable, described pressure unit apply upward to pressure on described lower floor pressing plate, described heating unit is to described lower floor pressing plate and the heating of last laminate.

In the card maker that provides according to the utility model, also comprise the carriage that is used to carry described lower floor pressing plate, described carriage is passed through the feed station in proper order, preheating station, the conveyer of the hot pressing station and the station of colding pressing, described pressure unit is included in preheating station to lower floor's pressing plate, last laminate imposes first pressure apparatus of the 2-10 MPa pressure of 5-30 second, at described hot pressing station to lower floor's pressing plate, last laminate imposes second pressure apparatus of the 2-10 MPa pressure of 5-30 second, and at the station of colding pressing to lower floor's pressing plate, last laminate imposes the 3rd pressure apparatus of the 2-10 MPa pressure of 5-30 second, described heating unit is included in described preheating station described lower floor pressing plate and last laminate is carried out the primary heater that 5-30 heats second with 80-120 ℃ of temperature, and at described hot pressing station described lower floor pressing plate and last laminate is carried out the secondary heater that 5-30 heats second with 120-150 ℃ of temperature.

In the card maker that provides according to the utility model, described feed, preheating, hot pressing and four stations of colding pressing rotate arrangement successively, and 90 degree deflection angles are arranged between two adjacent stations.

In the card maker that provides according to the utility model, comprise a plurality of laminate and a plurality of lower floors pressing plates gone up, the described laminate of going up places by lamination workpiece top, and described lower floor pressing plate places by lamination workpiece below.

In the card maker that provides according to the utility model, described pressure unit is exerted pressure one by one from top to bottom or from bottom to top and is delivered to laminate on each, lower floor's pressing plate and and is located at therebetween work piece.

In the card maker that provides according to the utility model, described heating unit is evenly to laminate, lower floor's pressing plate heating on each.

Implement card maker of the present utility model, since with the Teflon material be plated in that heat conductivility is good, on not yielding, the resistant to elevated temperatures metallic plate of the pressurized that is heated, as the laminate in the card maker, not only can prevent laminate at high temperature with by the layered product adhesion, and assurance layered product thermally equivalent, the rate of reducing the number of rejects and seconds greatly, reduce cost, improved production efficiency, reduced energy resource consumption, simultaneously, guaranteed to utilize the card face gloss of this device fabrication even, the carbon dust on information film top layer can not spread in lamination process.

Description of drawings

Fig. 1 is the structural representation of the utility model card maker;

Fig. 2 is the principle schematic that the utility model card maker first embodiment carries out lamination;

Fig. 3 is the principle schematic that the utility model card maker second embodiment carries out lamination.

The specific embodiment

In the schematic diagram of the utility model card maker as shown in Figure 1, be useful on the pressure unit 100 and the heating unit 101 of card lamination, be in addition by lower floor's pressing plate 103 of lamination material 102 belows and top and last laminate 104, on the surface of last laminate 104, be coated with teflon coatings 105, teflon coatings 106 arranged in the surface-coated of lower floor's pressing plate 103.In the lamination process of controlled unit (not shown) control, pressure unit 100 by lower floor's pressing plate 103, going up laminate 104 can be to being pressed by lamination material 102 therebetween, simultaneously, heating unit 101 also can pass through lower floor's pressing plate 103, go up laminate 104, to being heated by lamination material 102 therebetween.Wherein, last laminate 104 and lower floor's pressing plate 103 all adopt alloy to make.Coated Teflon claims Teflon, Teflon again, and formal name used at school is a polyflon, is a kind of fluorocarbon coating, and adopting fluorine resin PTFE, PFA, FEP, ETFE is the major function raw material, following characteristics is arranged: 1) Gao Du chemical stability; 2) the serviceability temperature scope is wide, high temperature resistant 300 degree, low temperature resistant-40 degree; 3) Tu Chu not viscosity; 4) You Yi resistance to weathering energy; 5) good electrical properties, big, the breakdown voltage resistant height of volume resistance, dielectric constant are little; 6) valuable noninflammability; 7) nontoxic, anticorrosion, do not dissolve; 8) strong adhesion, difficult drop-off is durable.

In first embodiment shown in Fig. 2, rotation is arranged with feed unit 201, preheating unit 202, heat-pressure unit 203 and the unit 204 of colding pressing successively, can make by lamination workpiece successively process feed, preheating, the hot pressing and four stations of colding pressing by transmission unit, adjacent stations differs the 90 degree anglecs of rotation in twos.Wherein, feed unit 201 has sucker, is used to extract the layered product (by the lamination workpiece) of having used carbon dust printed, and the layered product of fetching revolved to turn 90 degrees delivers to preheating station 202 and carry out preheating; Preheating unit 202 revolves to turn 90 degrees and delivers to hot pressing station 203 after layered product is heated, by 204 pairs of layered products heating of heat-pressure unit pressurization, deliver to the station 204 of colding pressing again,, last by the unit of colding pressing to the layered product typing of colding pressing, the layered product of finishing lamination is delivered on the product conveying belt.Wherein, the pressure unit of preheating station imposes the 5-30 2-10 MPa pressure while of second to lower floor's pressing plate, last laminate, and the heating unit of preheating station imposes 80-120 ℃ temperature; At the hot pressing station, impose the 2-10 MPa pressure of 5-30 second and 120-150 ℃ temperature; At the station of colding pressing, impose 5-30 2-10 MPa pressure and the room temperature water cooling of second.

Utilize the card of the device fabrication of the foregoing description, adopt the individual layer lamination, between laminate, put into laminate and layered product, and laminated heat pad (also can not filling up) on the pad of laminate both sides as required, the required time of this technology is shorter, only need tens seconds, the information on the information film of layered product top layer is printed by carbon dust and is realized, like this, this information film is when lamination, carbon dust can not spread, and the flexibility of information-change is higher.

In the card maker of second embodiment of the present utility model shown in Fig. 3, last laminate 301 and lower floor's pressing plate 302 are arranged, place a plurality of laminates 303 therebetween, between two adjacent layer pressing plates, place respectively by lamination workpiece 304, by the size of lamination workpiece 304 less than laminate.Wherein, last laminate 301 places the top, and lower floor's pressing plate 302 places below.Also be provided with pressure unit 305 and exert pressure one by one from top to bottom or from bottom to top and be delivered to each laminate 301,302,303 and be located at therebetween work piece 304, heating unit 306 is evenly to each laminate and work piece 304 heating simultaneously.The utility model is exactly on each laminate and the surface that work piece 304 directly contacts, and is laid with teflon coatings 307.Like this,, make and to be heated more evenly, can not stick together, can support first carbon dust to print the back lamination, and can improve laminate service life, improve the quality of making card by the improvement that existing laminated multi-layer card maker is carried out.

Claims

1, a kind of card maker, comprise control device, by pressure unit, the heating unit of the control of described control device be in respectively by the lower floor's pressing plate and the last laminate of lamination material below and top, it is characterized in that described upward laminate and described lower floor pressing plate are coated with teflon coatings.

According to the described card maker of claim 1, it is characterized in that 2, described upward laminate, described lower floor pressing plate adopt alloy to make respectively.

According to the described card maker of claim 1, it is characterized in that 3, the described laminate of going up is movable, described pressure unit applies downward direction pressure on described on the laminate, and described heating unit is to described lower floor pressing plate and the heating of last laminate.

According to the described card maker of claim 1, it is characterized in that 4, described lower floor pressing plate is movable, described pressure unit apply upward to pressure on described lower floor pressing plate, described heating unit is to described lower floor pressing plate and the heating of last laminate.

5, according to claim 3 or 4 described card makers, it is characterized in that, also comprise the carriage that is used to carry described lower floor pressing plate, described carriage is passed through the feed station in proper order, preheating station, the conveyer of the hot pressing station and the station of colding pressing, described pressure unit is included in preheating station to lower floor's pressing plate, last laminate imposes first pressure apparatus of the 2-10 MPa pressure of 5-30 second, at described hot pressing station to lower floor's pressing plate, last laminate imposes second pressure apparatus of the 2-10 MPa pressure of 5-30 second, and at the station of colding pressing to lower floor's pressing plate, last laminate imposes the 3rd pressure apparatus of the 2-10 MPa pressure of 5-30 second, described heating unit is included in described preheating station described lower floor pressing plate and last laminate is carried out the primary heater that 5-30 heats second with 80-120 ℃ of temperature, and at described hot pressing station described lower floor pressing plate and last laminate is carried out the secondary heater that 5-30 heats second with 120-150 ℃ of temperature.

According to the described card maker of claim 5, it is characterized in that 6, described feed, preheating, hot pressing and four stations of colding pressing rotate arrangement successively, 90 degree deflection angles are arranged between two adjacent stations.

7, according to the described card maker of claim 1, it is characterized in that, comprise a plurality of laminate and a plurality of lower floors pressing plates gone up, the described laminate of going up places by lamination workpiece top, and described lower floor pressing plate places by lamination workpiece below.

According to the described card maker of claim 7, it is characterized in that 8, described lower floor pressing plate, the described laminate of going up adopt alloy to make.

9, described according to Claim 8 card maker is characterized in that, described pressure unit is exerted pressure one by one from top to bottom or from bottom to top and is delivered to laminate on each, lower floor's pressing plate and and is located at therebetween work piece.

According to the described card maker of claim 9, it is characterized in that 10, described heating unit is evenly to laminate, lower floor's pressing plate heating on each.