CN2568334Y - Automatic casting machine for aluminium piston blank - Google Patents
Automatic casting machine for aluminium piston blank Download PDFInfo
- Publication number
- CN2568334Y CN2568334Y CN 02264553 CN02264553U CN2568334Y CN 2568334 Y CN2568334 Y CN 2568334Y CN 02264553 CN02264553 CN 02264553 CN 02264553 U CN02264553 U CN 02264553U CN 2568334 Y CN2568334 Y CN 2568334Y
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- China
- Prior art keywords
- control device
- casting machine
- guide rail
- slide
- side core
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The utility model relates to a casting machine of non-ferrous metal, particularly an automatic casting machine of an aluminum piston workblank. The utility model comprises a bed body, an outer mold controlling device, a side core mechanism and a middle core mechanism, wherein, the side core mechanism comprises a side core block; the middle core mechanism comprises a middle core block. The utility model has the structural points that the utility model also comprises a side core controlling device and a middle core controlling device, wherein, the side core controlling device is connected with the side core block through a guideway slide carriage; the middle core controlling device is connected with the middle core block through a slide board; the side core controlling device and the middle core controlling device are connected with the outer mold controlling device through an automatic controller. The casting machine automatically controls production, workmen's labour intensity is reduced, the casting quality of foundries and the production efficiency of the casting machine are enhanced, production technology is simplified, energy consumption is saved, and production cost is reduced.
Description
Technical field
The utility model relates to the automatic casting machine of a kind of casting machine of non-ferrous metal, particularly a kind of aluminum piston blank.
Background technology
The casting machine of aluminum piston blank of the prior art; comprise lathe bed; outer mold mechanism; the limit core mechanism; middle core mechanism; during matched moulds; the left external mold of outer mold mechanism and right external mold are by after the control closure of hydraulic pressure automatic control system; by manual operations the side pellet is put into die cavity; then by manual operations middle pellet is put into die cavity again; after injecting aluminum melt; prepare die sinking; middle pellet is taken out earlier, the side core is taken out after again the side pellet being struck pine, start the hydraulic pressure automatic control system of outer mold mechanism by manual operations; left side external mold and right external mold are opened, and with hawkbill workpiece are taken out again.This aluminum piston blank casting machine adopts manual operations mostly, and therefore, not only production efficiency is extremely low, and production technology is subjected to artificial factor very big, usually causes the fluctuation of aluminum piston blank castability to cause the blank technology yield rate low.
Invention constitutes
The purpose of this utility model is to overcome weak point of the prior art and a kind of production efficiency height is provided, and labour intensity is low, simultaneously the high aluminum piston blank automatic casting machine of castability.
The purpose of this utility model realizes by following approach.
The aluminum piston blank automatic casting machine, comprise lathe bed, external mold control device, side core mechanism and middle core mechanism, the side core mechanism comprises the side pellet, middle core mechanism comprises middle pellet, its structural feature is: also comprise side core control device and SMIS control device, side core control device is connected with the side pellet by the guide rail slide, and the SMIS control device is connected with middle pellet by slide plate, and side core control device, SMIS control device are connected by automatic controller with the external mold control device.
Like this, connect side core control device by automatic controller, SMIS control device and external mold control device are realized the automation control of aluminum piston blank casting machine casting overall process, control by automatic controller, during die sinking, automatic controller is at first controlled the pin core of external mold control device and is extracted out, then SMIS control device work, middle pellet is extracted out, side core control device work then, the side pellet is extracted out, the external mold of last external mold control device leaves, and finishes the die sinking process of mould, behind the taking-up foundry goods, two external molds of automatic controller control external mold control device close and close, then side core control device work, the side pellet is put into die cavity, SMIS control device work then, middle pellet is put into die cavity, the pin core of last external mold control device inserts, and finishes the matched moulds process of mould, injects aluminum melt.The course of work of this casting machine adopts control automatically, working strength of workers is reduced, during workman's manual operations, a workman can only be responsible for a casting machine, and after adopting technical scheme described in the utility model, three casting machines of workman's imputability, production efficiency improves greatly, and adopting control automatically, casting manufacturability also is improved.
The purpose of this utility model can also realize by following approach.
Side core control device can be a kind of hydraulic means, comprises vertical hydraulic cylinder and horizontal hydraulic cylinder.
The guide rail slide comprises slide, upper saddle, vertical guide rail and horizontal guide rail, and vertical guide rail is connected with the vertical hydraulic cylinder by slide, and horizontal guide rail is connected with horizontal hydraulic cylinder by upper saddle, and vertical guide rail is fixed on the upper saddle simultaneously.
Because, the side core is when taking out and putting into, must and move both vertically through horizontal movement, the side core is when die sinking is taken out, and horizontal hydraulic cylinder drags the upper saddle horizontal slip on the horizontal guide rail earlier, and the slide that drags on the vertical guide rail of vertical hydraulic cylinder vertically slides then, guide rail can either horizontal slip, also can vertically slide, therefore, can drag side pellet fixing on the guide rail slide by vertical hydraulic cylinder and horizontal hydraulic cylinder and carry out horizontal movement and move both vertically.
Slide can be a kind of L type slide, and this L type slide vertically is fixed on the vertical guide rail, and an end and vertical hydraulic cylinder are affixed, and the other end and side pellet are affixed.
The vertical edge vertical fixing of L type slide is on vertical guide rail, the termination of this vertical edge and vertical hydraulic cylinder are affixed, and the termination of horizontal edge is connected with the side pellet, therefore, the side pellet can be done by dragging of vertical hydraulic cylinder and move both vertically, and because of vertical guide rail is fixed on the upper saddle, therefore, the side pellet can be done horizontal movement by the horizontal slip of upper saddle again.
The L type slide other end is connected with two side pellets.
Have two slide plates altogether and be connected with middle pellet respectively.
Like this, two cover outer mold mechanism can be installed on workbench, by same hydraulic cylinder control, so the casting machine one action can be produced two piston blanks.
Comprise also and get the foundry goods control device that get the foundry goods control device and comprise manipulator mechanism, this is got the foundry goods control device and is connected with automatic controller.
Like this, the die sinking of aluminum piston blank casting machine, matched moulds with get foundry goods, all adopt control automatically, can be by the strict time of controlling each operation of casting machine of the control of automatic controller, because aluminum melt pouring temperature relative fixed, like this, just can effectively control the temperature of foundry goods when manipulator is got from die cavity, therefore, can be at the other heat treatment water tank of placing of casting machine, behind the casting, foundry goods itself also has higher temperature, takes out foundry goods by manipulator, is placed on the platform of heat treatment water tank, piston stops the regular hour on platform, the time of this stop should be able to make foundry goods be cooled to the required temperature of heat treatment, by automatic controller control platform, makes piston drop into the heat treatment water tank then, carry out the solid melt processed of foundry goods, thereby directly put in storage after will taking out foundry goods originally, and then the heating foundry goods carries out the heating process simplification of solid melt processed.This gets the foundry goods control device not only makes the production technology of aluminum piston blank simplify, and energy efficient, reduces the production cost of workpiece.
In sum, the utlity model has following advantage: adopt control automatically to produce, reduce working strength of workers, improve the castability of foundry goods and the production efficiency of casting machine, and simplify production technology, energy efficient reduces production costs.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is Fig. 1 vertical view.
Wherein, in 1 lathe bed, 2 external mold control device, 3 side core mechanisms, the 31 side pellets 4 in the core mechanism 41 pellet 42 slide plates 5 side core control device 51 vertical hydraulic cylinders 52 horizontal hydraulic cylinders 6 SMIS control device 7 guide rail slides 71 vertical guide rails 72 horizontal guide rails 8 slides 9 upper saddles 10 get foundry goods control device 11 manipulator mechanisms.
The specific embodiment
Most preferred embodiment:
With reference to Fig. 1, Fig. 2, the aluminum piston blank automatic casting machine, comprise lathe bed 1, external mold control device 2, side core mechanism 3 and middle core mechanism 4, side core mechanism 3 comprises side pellet 31, pellet 41 during middle core mechanism 4 comprises, also comprise side core control device 5 and SMIS control device 6, side core control device 5 is connected with side pellet 31 by guide rail slide 7, SMIS control device 6 is connected with middle pellet 41 by slide plate 42, and side core control device 5, SMIS control device 6 and external mold control device 2 are connected by automatic controller.Side core control device 5 can be a kind of hydraulic means, comprises vertical hydraulic cylinder 51 and horizontal hydraulic cylinder 52.Guide rail slide 7 comprises slide 8, upper saddle 9, vertical guide rail 71 and horizontal guide rail 72, vertical guide rail 71 is connected with vertical hydraulic cylinder 51 by slide 8, horizontal guide rail logical 72 is crossed upper saddle 9 and is connected with horizontal hydraulic cylinder 52, and vertical guide rail 71 is fixed on the upper saddle 9 simultaneously.SMIS control device 6 is fixed on the platform on the casting machine column, SMIS control device 6 is a kind of hydraulic cylinders, be fixed with the dovetail groove guide rail on the guide post of hydraulic cylinder, slide plate 42 is a kind of dovetail groove, have two dovetail grooves and on the dovetail groove guide rail on the guide post of hydraulic cylinder, slide, be fixed with middle pellet (41) on the dovetail groove respectively.Have identical side core mechanism 3, side core control device 5, the guide rail slide 7 of symmetrical two covers, the right-angle side that the guide post of the horizontal hydraulic cylinder 52 of side core control device 5 is adjacent with the hypotenuse of trapezoidal upper saddle 9 is fixed, be fixed with horizontal guide rail 72 on another right-angle side adjacent with this right-angle side, another right-angle side relative with this right-angle side is fixed with vertical guide rail 71, is fixed with slide 8 on the vertical guide rail 71.Slide 8 can be a kind of L type slide, and this L type slide vertically is fixed on the vertical guide rail 71, and the guide post of an end and vertical hydraulic cylinder 51 is affixed, and the other end and side pellet 31 are affixed, and vertical hydraulic cylinder 51 is fixed on the platform on the casting machine column.Comprise also and get foundry goods control device 10 that get foundry goods control device 10 and comprise manipulator mechanism 11, this is got foundry goods control device 10 and is connected with automatic controller.Manipulator mechanism comprises manipulator upper and lower air cylinders, manipulator cylinder, the big arm of manipulator, manipulator galianconism and manipulator, and the manipulator upper and lower air cylinders links to each other with the manipulator galianconism by connecting rod, by the big arm of manipulator manipulator is installed on the manipulator cylinder.Such casting machine can be double and arranges, promptly corresponding each parts have two covers respectively.As have symmetrical side core mechanism 4, the two outer machine mold mechanism of cover and two workbench of core mechanism 5, two covers in two covers, like this, the casting machine one action can be processed two piston blanks.
It is same as the prior art that present embodiment is not stated part.
Claims (7)
1. aluminum piston blank automatic casting machine, comprise lathe bed (1), external mold control device (2), side core mechanism (3) and middle core mechanism (4), side core mechanism (3) comprises side pellet (31), middle core mechanism (4) comprises middle pellet (41), it is characterized in that, also comprise side core control device (5) and SMIS control device (6), side core control device (5) is connected with side pellet (31) by guide rail slide (7), SMIS control device (6) is connected with middle pellet (41) by slide plate (42), side core control device (5), and SMIS control device (6) is connected by automatic controller with external mold control device (2).
2. aluminum piston blank automatic casting machine according to claim 1 is characterized in that, side core control device (5) can be a kind of hydraulic means, comprises vertical hydraulic cylinder (51) and horizontal hydraulic cylinder (52).
3. aluminum piston blank automatic casting machine according to claim 1, it is characterized in that, guide rail slide (7) comprises slide (8), upper saddle (9), vertical guide rail (71) and horizontal guide rail (72), vertical guide rail (71) is connected with vertical hydraulic cylinder (51) by slide (8), and horizontal guide rail (72) is connected with horizontal hydraulic cylinder (52) by upper saddle (9), and vertical guide rail (71) is fixed on the upper saddle (9) simultaneously.
4. aluminum piston blank automatic casting machine according to claim 3, it is characterized in that slide (8) can be a kind of L type slide, this L type slide vertically is fixed on the vertical guide rail (71), one end and vertical hydraulic cylinder (52) are affixed, and the other end and side pellet (31) are affixed.
5. aluminum piston blank automatic casting machine according to claim 4 is characterized in that, the L type slide other end is connected with two side pellets (31).
6. aluminum piston blank automatic casting machine according to claim 1 is characterized in that, has two slide plates (42) altogether and is connected with middle pellet (41) respectively.
7. aluminum piston blank automatic casting machine according to claim 1 is characterized in that, also comprises getting foundry goods control device (10), gets foundry goods control device (10) and comprises manipulator mechanism (11), and this is got foundry goods control device (10) and is connected with automatic controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 02264553 CN2568334Y (en) | 2002-09-19 | 2002-09-19 | Automatic casting machine for aluminium piston blank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 02264553 CN2568334Y (en) | 2002-09-19 | 2002-09-19 | Automatic casting machine for aluminium piston blank |
Publications (1)
Publication Number | Publication Date |
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CN2568334Y true CN2568334Y (en) | 2003-08-27 |
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ID=33730750
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 02264553 Expired - Lifetime CN2568334Y (en) | 2002-09-19 | 2002-09-19 | Automatic casting machine for aluminium piston blank |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100453810C (en) * | 2006-03-17 | 2009-01-21 | 庄海君 | Wheel cylinder piston manufacturing method and die therefor |
CN102699314A (en) * | 2012-07-03 | 2012-10-03 | 石家庄金刚凯源动力科技有限公司 | Double-mould turnover casting machine for casting piston |
CN116984585A (en) * | 2023-09-26 | 2023-11-03 | 福建有福新能源科技有限公司 | Full-automatic casting machine for piston blank |
CN117415309A (en) * | 2023-12-19 | 2024-01-19 | 沧州亮海机械制造有限公司 | Hydraulic die sinking machine for piston casting |
-
2002
- 2002-09-19 CN CN 02264553 patent/CN2568334Y/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100453810C (en) * | 2006-03-17 | 2009-01-21 | 庄海君 | Wheel cylinder piston manufacturing method and die therefor |
CN102699314A (en) * | 2012-07-03 | 2012-10-03 | 石家庄金刚凯源动力科技有限公司 | Double-mould turnover casting machine for casting piston |
CN102699314B (en) * | 2012-07-03 | 2014-03-26 | 石家庄金刚凯源动力科技有限公司 | Double-mould turnover casting machine for casting piston |
CN116984585A (en) * | 2023-09-26 | 2023-11-03 | 福建有福新能源科技有限公司 | Full-automatic casting machine for piston blank |
CN116984585B (en) * | 2023-09-26 | 2023-12-01 | 福建有福新能源科技有限公司 | Full-automatic casting machine for piston blank |
CN117415309A (en) * | 2023-12-19 | 2024-01-19 | 沧州亮海机械制造有限公司 | Hydraulic die sinking machine for piston casting |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CX01 | Expiry of patent term |
Expiration termination date: 20120919 Granted publication date: 20030827 |