CN2546635Y - Variable air door lift mechanism - Google Patents

Variable air door lift mechanism Download PDF

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CN2546635Y
CN2546635Y CN 02222780 CN02222780U CN2546635Y CN 2546635 Y CN2546635 Y CN 2546635Y CN 02222780 CN02222780 CN 02222780 CN 02222780 U CN02222780 U CN 02222780U CN 2546635 Y CN2546635 Y CN 2546635Y
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tappet
speed
cam
valve
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杨志勇
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Changan Automobile Group Co Ltd
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Changan Automobile Group Co Ltd
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Abstract

新型可变气门升程机构,包括汽缸盖、凸轮、带动凸轮转动的凸轮轴、由凸轮带动的气门挺柱和由挺柱控制的气门。在凸轮轴上有一个高速凸轮和对称位于高速凸轮两边的两个低速凸轮。小挺柱的外凸台与大挺柱的内凸台之间安装复位弹簧,小挺柱柱塞位于大挺柱的液压腔内,小挺柱与高速凸轮接触配合;大挺柱柱塞位于汽缸盖的挺柱运行轨道内,大挺柱两端分别连接两个气门,大挺柱与两低速凸轮接触配合;液压腔通过液压油通道连通汽缸盖内的减压腔,液压油通道上安装有电磁阀。本结构的优点是通过高速和低速时分别使用不同的凸轮驱动气门挺柱,来改变配气相位和气门升程,从而使发动机的低速性能和高速性能都能得到优化和提高。

Figure 02222780

The new variable valve lift mechanism includes a cylinder head, a cam, a camshaft driving the cam to rotate, a valve tappet driven by the cam and a valve controlled by the tappet. There is a high-speed cam and two low-speed cams symmetrically located on both sides of the high-speed cam on the camshaft. A return spring is installed between the outer boss of the small tappet and the inner boss of the big tappet, the plunger of the small tappet is located in the hydraulic chamber of the big tappet, and the small tappet is in contact with the high-speed cam; the plunger of the big tappet is located In the tappet running track of the cylinder head, the two ends of the large tappet are respectively connected to two valves, and the large tappet is in contact with the two low-speed cams; the hydraulic chamber is connected to the decompression chamber in the cylinder head through the hydraulic oil passage, and the hydraulic oil passage is installed There is a solenoid valve. The advantage of this structure is that different cams are used to drive the valve tappets at high speed and low speed to change the valve timing and valve lift, so that both the low speed performance and high speed performance of the engine can be optimized and improved.

Figure 02222780

Description

新型可变气门升程机构New variable valve lift mechanism

                        技术领域Technical field

本实用新型属于汽车配气机构技术领域,具体涉及一种新型可变气门升程机构。The utility model belongs to the technical field of an automobile gas distribution mechanism, in particular to a novel variable valve lift mechanism.

                        技术背景 technical background

可变配气相位技术由于能有效改善发动机在不同转速和负荷下的动力型、经济性及废气排放等突出的优点,日益受到世界各大汽车生产厂商的重视。美国、日本、欧洲等国家早在80年代就开始从事可变配气相位技术的研究工作。此外,当今电子技术的飞速发展,促进了可变配气相位技术从研究阶段想实用阶段的发展。现在市场上已有具有可变配气相位技术的发动机产品出现。了进/排气凸轮轴的相对转角,带动进/排气凸轮轴正常运转。The variable valve timing technology has been paid more and more attention by the world's major automobile manufacturers due to its outstanding advantages of effectively improving the power, economy and exhaust emissions of the engine at different speeds and loads. The United States, Japan, Europe and other countries began to engage in the research work of variable valve timing technology as early as the 1980s. In addition, the rapid development of today's electronic technology has promoted the development of variable valve timing technology from the research stage to the practical stage. There are already engine products with variable valve timing technology on the market now. The relative rotation angle of the intake/exhaust camshaft is improved, and the intake/exhaust camshaft is driven to run normally.

与本发明最接近的技术主要有两种,一种是利用了可调式液压挺杆实现可变气门升程的,该技术的关键是可调式液压挺杆。该技术的工作原理如下:当发动机在低转速运转时,通过液压,利用联结销将挺杆的两部分进行分离,此时,高速凸轮失效,利用中间低速凸轮来控制气门的运转,当发动机在高速运转时,可通过液压,利用联结销将这两部分联结起来,由两边的高速凸轮控制气门的开启。该技术主要存在以下缺点:1、可调式液压挺杆非常复杂。2、每个气门需要三个凸轮进行驱动,凸轮轴结构复杂,且不利于在多气门技术上应用。3、汽缸盖内的液压控制油道非常复杂。The technology closest to the present invention mainly contains two kinds, one is to utilize the adjustable hydraulic lifter to realize the variable valve lift, and the key of this technology is the adjustable hydraulic lifter. The working principle of this technology is as follows: when the engine is running at low speed, the two parts of the tappet are separated by hydraulic pressure and the coupling pin. At this time, the high-speed cam fails, and the middle low-speed cam is used to control the operation of the valve. When running at high speed, the two parts can be connected by hydraulic pressure and the connecting pin, and the opening of the valve is controlled by the high-speed cams on both sides. This technology mainly has the following shortcoming: 1, the adjustable hydraulic tappet is very complicated. 2. Each valve needs three cams to be driven, and the camshaft structure is complex, which is not conducive to the application of multi-valve technology. 3. The hydraulic control oil passage in the cylinder head is very complicated.

与本发明接近的第二种技术是电控液压挺柱式可变配气机构,该机构当电磁阀关闭时,凸轮推动第一挺柱,由于挺柱室内液压油不能溢出,油压推动第二挺柱,使气门晚开或早关。该机构的结构比较简单,但响应速度不够高,且存在两级挺柱,使得汽缸盖的高度和外型尺寸加大。The second technology close to the present invention is an electronically controlled hydraulic tappet variable valve mechanism. When the solenoid valve is closed, the cam pushes the first tappet. Since the hydraulic oil in the tappet chamber cannot overflow, the oil pressure pushes the first tappet. Two tappets make the valve open late or close early. The structure of this mechanism is relatively simple, but the response speed is not high enough, and there are two-stage tappets, which increase the height and overall size of the cylinder head.

本实用新型针对现有技术存在的上述缺点,发明一种通过高速和低速时分别使用不同的凸轮驱动气门挺柱,来改变配气相位和气门升程,从而使发动机的低速性能和高速性能都能得到优化和提高的一种新型可变气门升程机构。The utility model aims at the above-mentioned shortcomings existing in the prior art, and invents a valve tappet driven by different cams at high speed and low speed to change the gas distribution phase and valve lift, so that the low-speed performance and high-speed performance of the engine are improved. A novel variable valve lift mechanism which can be optimized and improved.

                      发明内容Contents of the invention

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

新型可变气门升程机构,包括汽缸盖、凸轮、带动凸轮转动的凸轮轴、由凸轮带动的气门挺柱或由挺柱控制的气门。在凸轮轴上有一个高速凸轮和对称位于高速凸轮两边的两个低速凸轮。气门挺柱有大挺柱和小挺柱。小挺柱的外沿凸台与大挺柱的内沿凸台之间安装复位弹簧,小挺柱柱塞位于大挺柱的液压腔内,小挺柱与高速凸轮接触配合。大挺柱的柱塞位于汽缸盖的挺柱运行轨道内,大挺柱两端分别通过气门座、推杆连接有两个气门,大挺柱与两低速凸轮接触配合。液压腔通过液压油通道连通汽缸盖内的减压腔,减压腔内安装有减压柱塞与弹簧,液压油通道上安装有电磁阀。本机构用两个低速凸轮和一个高速凸轮来驱动同一个气门挺柱,在高速时,电磁阀关闭液压通道,由高速凸轮来驱动气门挺柱;低速时,电磁阀将液压通道打开,高速凸轮失效,由两个低速凸轮来驱动气门挺柱。实现一个气门挺柱同时控制两个气门的运转。The new variable valve lift mechanism includes a cylinder head, a cam, a camshaft driving the cam to rotate, a valve tappet driven by the cam or a valve controlled by the tappet. There is a high-speed cam and two low-speed cams symmetrically located on both sides of the high-speed cam on the camshaft. The valve tappet has a large tappet and a small tappet. A return spring is installed between the outer edge boss of the small tappet and the inner edge boss of the big tappet, the small tappet plunger is located in the hydraulic cavity of the big tappet, and the small tappet contacts and cooperates with the high-speed cam. The plunger of the big tappet is located in the tappet running track of the cylinder head, and the two ends of the big tappet are respectively connected with two valves through a valve seat and a push rod, and the big tappet contacts and cooperates with two low-speed cams. The hydraulic chamber communicates with the decompression chamber in the cylinder head through the hydraulic oil passage, and the decompression plunger and spring are installed in the decompression chamber, and the solenoid valve is installed on the hydraulic oil passage. This mechanism uses two low-speed cams and one high-speed cam to drive the same valve lifter. At high speed, the solenoid valve closes the hydraulic channel, and the high-speed cam drives the valve lifter; at low speed, the solenoid valve opens the hydraulic channel, and the high-speed cam Failed, the valve lifters are driven by the two low speed cams. Realize that one valve tappet controls the operation of two valves at the same time.

凸轮轴与气门挺柱有两种布置形式,一种是凸轮轴与大、小挺柱平行配置,另一种是垂直配置。There are two arrangements of the camshaft and the valve lifters, one is the parallel arrangement of the camshaft and the large and small lifters, and the other is a vertical arrangement.

本机构的优点是:The advantages of this institution are:

1根据汽油机性能优化的要求,在高、低速分别使用高速凸轮和低速凸轮控制气门的驱动,可以减少发动机的泵气损失,加快进气速度,改善混合气的质量,提高充气效率,最终改善发动机燃烧过程,使动力性、经济性、排放性等较传统汽油机均有显著提高。1 According to the requirements of gasoline engine performance optimization, high-speed cams and low-speed cams are used to control the drive of the valves at high and low speeds, which can reduce the pumping loss of the engine, speed up the intake speed, improve the quality of the mixed gas, increase the charging efficiency, and finally improve the engine. The combustion process significantly improves the power, economy, and emissions compared with traditional gasoline engines.

2、使用三个凸轮同时控制两个气门节省了空间,有利于在多气门技术上进行应用和布置2. The use of three cams to simultaneously control two valves saves space and facilitates the application and arrangement of multi-valve technology

3采用凸轮轴与气门挺柱垂直配置的结构型式,为单顶置凸轮轴的配气机构型式的发动机采用VVT技术找到了一条出路3. Adopting the structure type with the vertical configuration of the camshaft and the valve lifter, it has found a way out for the single overhead camshaft valve train type engine to adopt VVT technology

4原理、结构以及控制系统非常简单、可行。4 The principle, structure and control system are very simple and feasible.

                     附图说明Description of drawings

图1是凸轮轴与气门挺柱平行布置的可变气门升程机构的结构示意图;Fig. 1 is a structural schematic diagram of a variable valve lift mechanism in which the camshaft and the valve lifter are arranged in parallel;

图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;

图3是凸轮轴与气门挺柱垂直布置的可变气门升程机构的结构示意图;Fig. 3 is a structural schematic diagram of a variable valve lift mechanism in which the camshaft and the valve lifter are vertically arranged;

图4是图3的A-A剖视图;Fig. 4 is A-A sectional view of Fig. 3;

图5是本机构在低速运转时的工作原理图;Fig. 5 is the working principle diagram of this mechanism when running at a low speed;

图6是图5的A-A剖视图;Fig. 6 is A-A sectional view of Fig. 5;

图7是本机构在高速运转时的工作原理图;Fig. 7 is the working principle diagram of this mechanism when running at high speed;

图8是图7的A-A剖视图。Fig. 8 is a cross-sectional view along line A-A of Fig. 7 .

                        具体实施方式 Detailed ways

本机构的结构参见图1-4,本机构由凸轮轴3、高速凸轮2、两个低速凸轮1a和1b、小挺柱4、大挺柱5、两个气门10和汽缸盖8构成。高速凸轮2位于凸轮轴3中间,与小挺柱4接触配合。两个低速凸轮1a和1b对称位于高速凸轮2两边,与大挺柱5接触配合。小挺柱4位于大挺柱5中,其外沿凸台与大挺柱的内沿凸台之间设置复位弹簧12。小挺柱柱塞11位于大挺柱5的液压腔6内。液压腔6通过液压油通道7连通汽缸盖8内的减压腔18,减压腔18内安装有减压柱塞16与弹簧17,液压油通道7上安装有电磁阀15。大挺柱5的两端通过气门座、推杆对称连接有两个气门10。大挺柱柱塞13位于汽缸盖的挺柱运行轨道14内,挺柱运行轨道14有通气孔道9与大气连通。The structure of this mechanism is referring to Fig. 1-4, and this mechanism is made of camshaft 3, high-speed cam 2, two low-speed cams 1a and 1b, small tappet 4, large tappet 5, two valves 10 and cylinder head 8. The high-speed cam 2 is located in the middle of the camshaft 3 and is in contact with the small tappet 4. The two low-speed cams 1a and 1b are located symmetrically on both sides of the high-speed cam 2 and are in contact with the large tappet 5 . The small tappet 4 is located in the large tappet 5, and a return spring 12 is arranged between its outer edge boss and the inner edge boss of the big tappet. The small tappet plunger 11 is located in the hydraulic cavity 6 of the large tappet 5 . The hydraulic chamber 6 communicates with the decompression chamber 18 in the cylinder head 8 through the hydraulic oil passage 7 . The decompression plunger 16 and the spring 17 are installed in the decompression chamber 18 , and the solenoid valve 15 is installed on the hydraulic oil passage 7 . The two ends of the big tappet 5 are symmetrically connected with two valves 10 through valve seats and push rods. The large tappet plunger 13 is positioned in the tappet running track 14 of the cylinder head, and the tappet running track 14 has a vent hole 9 to communicate with the atmosphere.

本机构的凸轮轴4与气门挺柱有两种布置形式,一种是凸轮轴4与大、小挺柱平行配置,参见图1和2;另一种是垂直配置,参见图3和4。The camshaft 4 and the valve tappets of this mechanism have two arrangements, one is that the camshaft 4 is arranged in parallel with the large and small tappets, see Figures 1 and 2; the other is a vertical arrangement, see Figures 3 and 4.

本机构的工作原理如下:The mechanism works as follows:

当发动机在低速运转时,参见图5和6,电磁阀15打开,高速凸轮2推动小挺柱4向下运转,液压油由液压腔6溢出到液压油通道7,并推动减压柱塞16向右运动,油压较小,作用于大挺柱5底部的力非常小,并不能将气门10打开,同时随着小挺柱4的向下运动,高速凸轮2两边的低速凸轮1a和1b直接驱动大挺柱5,在低速凸轮1a和1b的直接驱动下,气门挺柱向下运动并开启气门10。When the engine is running at low speed, see Figures 5 and 6, the solenoid valve 15 is opened, the high-speed cam 2 pushes the small tappet 4 to run downward, the hydraulic oil overflows from the hydraulic chamber 6 to the hydraulic oil channel 7, and pushes the decompression plunger 16 Moving to the right, the oil pressure is small, and the force acting on the bottom of the large tappet 5 is very small, and the valve 10 cannot be opened. At the same time, with the downward movement of the small tappet 4, the low-speed cams 1a and 1b on both sides of the high-speed cam 2 The large tappet 5 is directly driven, and under the direct drive of the low-speed cams 1a and 1b, the valve tappet moves downward and opens the valve 10.

当发动机在高速运转时,参见图7和8,电磁阀15关闭,由于液压油在液压腔6内不能溢出,在高速凸轮2的驱动下,油压变大并推动大挺柱5来开启气门10。When the engine is running at high speed, see Figures 7 and 8, the solenoid valve 15 is closed, and since the hydraulic oil cannot overflow in the hydraulic chamber 6, driven by the high-speed cam 2, the oil pressure increases and pushes the large tappet 5 to open the valve 10.

Claims (4)

1.新型可变气门升程机构,包括汽缸盖、凸轮、带动凸轮转动的凸轮轴、由凸轮带动的气门挺柱和由挺柱控制的气门,其特征在于在凸轮轴上有一个高速凸轮和对称位于高速凸轮两边的两个低速凸轮;挺柱有大挺柱和小挺柱,小挺柱的外凸台与大挺柱的内凸台之间安装复位弹簧,小挺柱的柱塞位于大挺柱的液压腔内,小挺柱与高速凸轮接触配合;大挺柱柱塞位于汽缸盖的挺柱运行轨道内,大挺柱两端分别连接两个气门,大挺柱与两低速凸轮接触配合;液压腔通过液压油通道连通汽缸盖内的减压腔,减压腔安装有减压柱塞与弹簧,液压油通道上安装有电磁阀。1. A new type of variable valve lift mechanism, including a cylinder head, a cam, a camshaft that drives the cam to rotate, a valve tappet driven by the cam, and a valve controlled by the tappet. It is characterized in that there is a high-speed cam on the camshaft and Two low-speed cams symmetrically located on both sides of the high-speed cam; the tappets have a large tappet and a small tappet, and a return spring is installed between the outer boss of the small tappet and the inner boss of the big tappet, and the plunger of the small tappet is located In the hydraulic chamber of the big tappet, the small tappet is in contact with the high-speed cam; the plunger of the big tappet is located in the tappet running track of the cylinder head, and the two ends of the big tappet are respectively connected to two valves, and the big tappet is connected to the two low-speed cams. Contact fit; the hydraulic chamber communicates with the decompression chamber in the cylinder head through the hydraulic oil passage, the decompression chamber is equipped with a decompression plunger and a spring, and the hydraulic oil passage is provided with a solenoid valve. 2.根据权利要求1所述的新型可变气门升程机构,其特征在于挺柱运行轨道内有与大气连通的通气孔道。2. The novel variable valve lift mechanism according to claim 1, characterized in that there is a ventilation hole connected to the atmosphere in the tappet running track. 3.根据权利要求1或2所述的新型可变气门升程机构,其特征在于凸轮轴与大、小挺柱平行配置。3. The novel variable valve lift mechanism according to claim 1 or 2, characterized in that the camshaft is arranged in parallel with the large and small tappets. 4.根据权利要求1或2所述的新型可变气门升程机构,其特征在于凸轮轴与大、小挺柱垂直配置。4. The novel variable valve lift mechanism according to claim 1 or 2, characterized in that the camshaft and the large and small tappets are vertically arranged.
CN 02222780 2002-05-30 2002-05-30 Variable air door lift mechanism Expired - Fee Related CN2546635Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101454552B (en) * 2006-05-25 2011-11-30 通用汽车环球科技运作公司 Internal combustion engine and control method
CN102486101A (en) * 2010-12-06 2012-06-06 现代自动车株式会社 Variable valve driving apparatus
CN102094692B (en) * 2009-12-11 2013-01-02 吴爽 Stepless variable valve lift mechanism and control method thereof
CN101451454B (en) * 2007-12-06 2013-06-19 现代自动车株式会社 Variable valve system
CN104121054A (en) * 2014-06-28 2014-10-29 范永建 Piston engine valve timing and variable lift driving system
CN104295333B (en) * 2013-07-16 2017-02-22 张珊 Engine valve mechanism
WO2018014216A1 (en) * 2016-07-19 2018-01-25 乐矣天 Multifunctional intake/exhaust rocker arm

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101454552B (en) * 2006-05-25 2011-11-30 通用汽车环球科技运作公司 Internal combustion engine and control method
CN101451454B (en) * 2007-12-06 2013-06-19 现代自动车株式会社 Variable valve system
CN102094692B (en) * 2009-12-11 2013-01-02 吴爽 Stepless variable valve lift mechanism and control method thereof
CN102486101A (en) * 2010-12-06 2012-06-06 现代自动车株式会社 Variable valve driving apparatus
CN104295333B (en) * 2013-07-16 2017-02-22 张珊 Engine valve mechanism
CN104121054A (en) * 2014-06-28 2014-10-29 范永建 Piston engine valve timing and variable lift driving system
WO2018014216A1 (en) * 2016-07-19 2018-01-25 乐矣天 Multifunctional intake/exhaust rocker arm

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