CN2545381Y - Contactless high-energy igniting device for natural gas engine - Google Patents

Contactless high-energy igniting device for natural gas engine Download PDF

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Publication number
CN2545381Y
CN2545381Y CN 02214173 CN02214173U CN2545381Y CN 2545381 Y CN2545381 Y CN 2545381Y CN 02214173 CN02214173 CN 02214173 CN 02214173 U CN02214173 U CN 02214173U CN 2545381 Y CN2545381 Y CN 2545381Y
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China
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distributor
control circuit
engine
utility
natural gas
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Expired - Fee Related
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CN 02214173
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Chinese (zh)
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万怀清
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Individual
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Individual
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Abstract

The utility model relates to a contactless high-energy igniting device for natural gas engines. The utility model is composed of an accumulator, a power generator, a voltage regulator, a power distribThe utility model relates to the no-contact high-energetic portfire of a natural gas engine which comprises of a storage battery, an electrical machine, a voltage adjustor, an electric distributing deutor, a control circuit, spark plugs, a driving gear box, etc. The utility model is characterized in that the power distributor is a mechanical contactless power distributor; a hall sensor is arrangedvice, a control circuit, spark plugs and a driving gear box etc. The utility model has the characteristics that the electric distributing device is a mechanical no-contact electric distributing device in the power distributor, and the hall sensor forms interstice fit with magnetic steel which is fixed on the lower surface of a trigger disc; the number of the magnetic steel is same with the number and is equipped with a Hall sensor inside, which is fixed with the lower surface of a triggering plate to form the gap matching with magnetic steel, which has the same quantity with the spark plugs oof the spark plugs of the engine. The sensor sends a signal to the control circuit, and the signal controls a high-voltage coil to ignite the spark plugs. The utility model has the advantages of stronf the engine. The sensor is used to send signal to the control circuit for controlling a high-pressure loop igniting the spark slugs. The portfire has the advantages of strong high-pressure spark, goog high-voltage spark, good starting performance, stable and reliable work, convenient maintenance, increase of output power of the engine and low cost. The utility model can uses a double distributor d performance of start-up, stable and reliable working, being convenient for maintaining, increasing the output power of the motor and low cost. The portfire can adopt a double-electric-distributing-dassembly to control ignition by a multi-cylinder engine. evice combination to control the ignition towards a multi-cylinder engine.

Description

The natural gas engine non-contact high-energy ignition device
One technical field: the utility model belongs to the ignition mechanism of motor, particularly a kind of natural gas engine non-contact ignition device.
Two, background technique: the natural gas engine that uses at present is fuel with the well head accompanying gas mostly, this gas componant complexity, and the pressure change scope is big, and the ignition mechanism of natural gas engine is had higher requirement.Existing natural gas engine ignition system mainly adopts U.S.'s magnetic motor type ignition mechanism.Its working procedure is that magnetogenerator sends Ac when natural gas engine is worked, and charges to storage capacitor to adding to inversion step-up circuit generation 200V direct current after rectification; In the time of need lighting a fire as certain cylinder of motor, signal emitter produces a trigger signal, and storage capacitor sparks, and boosts to plug ignition through high-tension coil.Need be equipped with many cover firing circuits for multicylinder engine, cause the lifting of spark energy to be subjected to the restriction of magnetogenerator power, ignition advance angle is adjusted inconvenient, the low speed start poor performance, and particularly the cost height is not suitable for China's national situation.
Three, summary of the invention: the purpose of this utility model is to provide a kind of with low cost, easy to maintenance, the low speed start excellent performance, and ignition energy is powerful, when being used for the multicylinder engine more than six cylinders, the natural gas engine non-contact ignition device of use capable of being combined.
The technical solution of the utility model is: by storage battery, generator, voltage regulator, distributor, control circuit, composition such as spark plug and driving gearbox, it is characterized in that: distributor is mechanical breakerless distributor, comprise distributor upper cover body 8, shell 32, axis 36, split fire head 28 compositions such as grade, fixed support 31 is housed in distributor housing 32, installation Hall transducer 2 on fixed support 31, and draw shell 32 by lead, above fixed support 31, be inserted in triggering dish 30 along axis 36, fastening by nut 29 and axis 36, the magnet steel 1 of and engine cylinder equal number fixing at the lower surface of triggering dish 30 forms Spielpassung between magnet steel 1 and the Hall transducer 2; Axis 36 bottoms of distributor are provided with protruding bolt, insert driving gearbox 37, and cooperate with the eccentric grove 48 of live axle 40, and distributor and driving gearbox 37 are fixing by connector 47; Control circuit comprises by the sensor circuit and the trigger circuit of being made up of diode D1, D2 4 that place in the distributor, the delay protection circuit of forming by R2, C1, D3, T1 12, the amplification circuit of forming by R3, R4, R5, C2, T2 5, by the GPF (General Protection False circuit 11 that C3, D5 form, the final stage control circuit of being made up of D4, T3 6 connects to form control circuit; The output terminal of control circuit inserts high-tension coil B, and storage battery inserts high-tension coil B by fus 15 simultaneously, is inserted the split fire head 28 of distributor by high voltage wire by the output terminal of high-tension coil B.
The improvement project of this natural gas engine non-contact high-energy ignition device comprises: 1
1, live axle 40 the other ends in the driving gearbox 37 be provided with identical eccentric grove 42 and connector 43, identical distributor is installed, the eccentric grove 42 at live axle 40 two ends and 48 forms the angle of 25-60 degree.
2, at the input end of control circuit and parallel temperature transducer (t) 51 and the oil pressure sensor (p) 52 that is installed on the engine body that insert of output terminal of Hall transducer 2.
3, on the axis 36 of the bottom of the fixed support in distributor 31 centrifugal support 34 is housed fixedly, and is equipped with centrifugal 33 in the above.
Natural gas engine non-contact ignition device according to technique scheme has:
1, can produce powerful high tension spark and satisfy the engine ignition requirement of using each class natural gas;
2, can adopt two distributor composite control igniting for multicylinder engine;
3, startability is good, and working stability is reliable, and is easy to maintenance;
4, increase the output power of motor, improve the combustion gas working efficiency;
5, use the distributor accessory of petrol engine, with low cost.
Four, description of drawings:
Fig. 1 is an integrally-built Block Diagram of the present utility model.The 1st, trigger magnet steel, the 2nd, Hall transducer, the 3rd, sensor circuit; the 4th, trigger circuit, the 5th, amplification circuit, the 6th, final stage control circuit; the 7th, high-tension coil B, the 8th, distributor upper cover body, the 9th, spark plug; the 11st, GPF (General Protection False circuit, the 12nd, delay protection circuit, the 13rd, charging voltage regulator; the 14th, magnetogenerator; the 15th, fus, the 16th, filter capacitor, the 17th, battery-terminal.
Fig. 2 is the utility model circuit structure connection diagram.2 is Hall transducers among the figure, the 7th, and high-tension coil B, the 8th, distributor upper cover body, the 13rd, voltage regulator, the 14th, magnetogenerator, the 15th, fus, the 17th, battery-terminal, the 51st, the temperature transducer t of motor, the 52nd, oil pressure sensor p.
Fig. 3 is the structural section figure of distributor.The 1st, trigger magnet steel, the 2nd, Hall transducer, the 28th, split fire head, the 29th, nut, the 30th, triggering dish, the 31st, the fixed support of distributor, the 32nd, the shell of distributor, the 33rd, centrifugal, the 34th, centrifugal support, the 35th, bearing, the 36th, axis.Fig. 4 is the structural section figure of driving gearbox.The 37th, driving gearbox, the 38th, driven cone pulley, the 39th, active cone pulley, the 40th, live axle, the 41st, right-hand member bearing, the 42nd, right eccentric grove, the 43rd, right connector, the 44th, right-hand member oil sealing, the 45th, left end bearing, the 46th, left end oil sealing, the 47th, left end connector, the 48th, left eccentric grove.
Five, embodiment:
In conjunction with the accompanying drawings 3 and accompanying drawing 4, distributor is mechanical breakerless distributor, comprise compositions such as distributor upper cover body 8 (not drawing among the figure), shell 32, axis 36, split fire head 26, fixed support 31 is housed in distributor housing 32, installation Hall transducer 2 on fixed support 31, and draw shell 32 by lead, above support 31, be inserted in triggering dish 30 along axis 36, fastening by nut 29 and axis 36, the magnet steel 1 of and engine spark plug equal number fixing at the lower surface of triggering dish 30 forms Spielpassung between magnet steel 1 and the Hall transducer 2.Axis 36 bottoms of distributor are provided with protruding bolt, insert driving gearbox 37, and cooperate with the eccentric grove 48 of live axle 40, and distributor and driving gearbox 37 are fixing by connector 47.The bottom of the distributor support 31 in distributor and axis 36 fixedly are equipped with centrifugal support 34 and centrifugal 33.For the motor more than six cylinders, live axle 40 at the other end of driving gearbox 37 is provided with identical eccentric grove 42 and connector 43, identical distributor is installed, divides two groups to spark plug power supply igniting, the eccentric grove 42 at main shaft 40 two ends and 48 forms the angle of 25-60 degree.
The circuit diagram that provides according to Fig. 2; control circuit comprises by the sensor circuit and the trigger circuit of being made up of diode D1, D2 4 that place in the distributor; the delay protection circuit of forming by R2, C1, D3, T1 12; the amplification circuit of forming by R3, R4, C2, T2 5; by the GPF (General Protection False circuit 11 that R5, C3, D5 form, the final stage control circuit of being made up of D4, T3 6 connects to form control circuit.The output terminal of control circuit inserts high-tension coil B, and storage battery inserts high-tension coil B by fus 15 simultaneously, is inserted the split fire head 26 of distributor by high voltage wire by the output terminal of high-tension coil B.Input end at control circuit inserts temperature transducer (t) 51 and the oil pressure sensor (p) 52 that is installed on the engine body.
Embodiment one:
Introduce structure and use condition that the utility model is used for single cylinder engine and the following multi-cylinder natural gas engine of 6 cylinders.Only be introduced in the multi-cylinder engine, and 2,3,4 cylinder machine ignition principles are the same with 6 cylinder machines with working method, are not described herein at this in conjunction with 6 cylinder machines.Be that example is narrated with 1190NT (single cylinder engine), 6190T (6 cylinder machine) below:
In conjunction with the accompanying drawings 3, because 1190NT is a single cylinder engine, without the distributor system, so the mode that sensor signal adopts flywheel to trigger obtains.Triggering magnet steel embeds in the flywheel outer rim then concordant with the flywheel face, Hall transducer is fixed on the fuselage near flywheel with a support, guarantee to leave gap, the 3mm left and right sides between sensor and magnet steel, leave two 44 * 25mm Luo bars on the sensor, be used for regulating this gap and fixation of sensor.According to the rotation direction of motor, when reaching the optimum igniting advance angle before piston runs to compression top center, the magnet steel on the flywheel is just also neat with sensing station, so just can trigger sensor and produce the ignition timing control signal during engine operation.This signal is a low level by D2 control T2b, and T2 ends, and T3b loses the driving signal that T2e sends here and ends, and T3 be by can interrupting high-voltage ignition coil B electrode current just, according to electromagnetic induction principle B just extremely in the instantaneous interruption of electric current can make B produce induced voltage.Pass to spark plug by high voltage wire after this voltage boosts by B the utmost point and produce spark, the compressed mixed gas in the some gas cylinder comes work done.Because the flywheel of motor is constantly running, after triggering sensor, magnet steel can leave very soon, sensor resets, T2b reverts to high level, the T2 conducting also promotes the T3 conducting, and the first utmost point of B1 flows through electric current once more magnetizes B1, when motor need be lighted a fire once more, magnet steel on the flywheel triggers working sensor again, has so just finished the continuous igniting task of motor.Because 1190NT is a four-stroke engine, whenever finish a work cycle flywheel and will change 2 circles, flywheel will change two circles and will trigger igniting mooring points secondary fire simultaneously in each acting circulation like this, and igniting for the first time is about 24 degree, to be used for lighting the mixed gas work done before compression top center; Refire time is 24 degree before exhaust top dead center, can be used to the carbon deposit on further burning of waste gas and the removing spark plug.
Narrate generator working procedure partly below again:
Generator mainly is used to provide the work energy of igniting system.Still be example with the 1190NT machine, because 1190NT uses is 24V starting motor and this igniting is to be operated in 12V, so make to start power supply with two 12V storage battery series connection, drawing the 12V terminal from the middle 12V of two batteries is work for igniting, as not removing behind the battery pack ato unit, need to adopt 28V alternator for vehicle and voltage regulator.In the accompanying drawing 2, d links to each other with f, and the voltage that generator sends guarantees to be no more than 28V under the adjusting of voltage regulator, and the 24V terminal is given batteries charging on three core skewer seats, is work for igniting simultaneously.As needing battery is removed behind engine start, in the accompanying drawing 2, c links to each other with d, needs to adopt 14V alternator for vehicle and voltage regulator.
When battery and three core skewer seats join, 24V voltage is only used for motor starting, 12V voltage one tunnel is given the power supply of igniting system through overcurrent fuse, flow for the whetstone magnetoelectricity that produces magnetic field to generator by ed, voltage regulator on another road, when engine start and after reaching certain rotating speed, the voltage that generator sends begins the power supply to igniting system, and keeps self required whetstone magnetoelectricity stream.At this moment just removable battery.
Narrate the situation that present embodiment is used for 6 cylinder machines below again, existing is example with 6190T type natural gas engine: because of ignition control circuit, generator, voltage regulator and starting circuit with on chat the same of single cylinder engine (1190NT), no longer narrate at this.Employed distributor triggering and branch fire were partly when main narration was used for 6 cylinder machines.Special shaft is put the structure of formula sensing contactless electron distributor and is seen accompanying drawing 3, puts the distributor of formula sensing arrangement with axle, and the life-span is longer more than 3 times than common distributor, and the gap that the wearing and tearing of distributor axis produce can not influence its work effect.Because the position of triggering dish is designed to and can transfers arbitrarily, so its initial trigger angle also can be provided with arbitrarily, can satisfy the triggering requirement of all distributors that forward reach counter-rotating, that is to say that any in the world employing distributor triggers, divides this kind of motor design of fire can both satisfy service condition.Distributor links (in conjunction with the accompanying drawings 4) by distributor live axle on distributor joiner and the motor, distributor live axle one end links by gear-box and engine crankshaft, drive its running by bent axle, its rotating ratio is 2: 1, be that bent axle commentaries on classics two circle distributor live axles turn around, the other end and distributor link, and drive the distributor rotation.Working procedure is as follows:
When engine start, the distributor axis drives the triggering dish and split fire head turns round with bent axle, before the motor cylinder runs to compression top center during the optimum igniting advance angle (6190T is 30 degree), magnet steel on the triggering dish should just trigger sensor, send ignition control signal to ignition control circuit, make firing circuit produce the igniting high pressure, this high pressure is passed corresponding cylinder separating line to the upper cover body through split fire head, by cylinder separating line height is sent to spark plug on the respective cylinder, spark plug produces high tension spark and lights in the cylinder compressed mixed gas and do work.The ignition cylinder preface of 6190T is 1-5-3-6-2-4, when the distributor three-sixth turn, should trigger once fire of each cylinder point in proper order by this, makes each cylinder of motor all finish an acting circulation.
Embodiment two:
Introduce the utility model and be used for situation on the 12 cylinder machines, existing is example with the 12V190T motor: the mode that adopts two covers or the above ignition system of two covers to form the work of taking turns gust when the utility model is used for the above multi-cylinder engine of 6 cylinders is come work.The purpose of doing like this is to reduce production costs, and brings convenience for maintenance in the future.Because of distributor of the present utility model and divide the fire lid all to adopt existing accessory on the automobile, but 6 cylinders are difficult for finding with the distributor of getting on the car, so the ignition system that present embodiment adopts two covers to be used for 6 cylinder machines is finished the igniting task of 12V190T motor.Because 6190T's is the same among the working principle of its ignition control circuit and the embodiment one, mainly narrates combined method and structure that two cover ignition systems are worked by turns here.2: 1 gear drive casees are used for the motor song low one times of rear driving breakerless distributor of prompt drop of walking around, so it directly with body on transmission device link and be fixed on the body, ignition controler, high-energy ignition coil, filter capacitor are then unified to be contained in a cabinet internal fixation on the shell of gear drive case 26.
The ignition cylinder preface of the 12V190T machine ignition system of being made up of with the utility model two covers, 6 cylinder machines is 1-8-5-10-3-7-6-11-2-9-4-12.Require bent axle to change 720 degree, the distributor three-sixth turn, during one times of the driving gearbox reduction of speed by 2: 1 speed ratios, ignition system will be given once fire of 12 cylinder each points according to this ignition cylinder preface.Promptly the ignition phase angle between each cylinder machine of 12 cylinder machines is 30 degree.
When the ignition cylinder preface of above 12 cylinders was divided into two groups, a distributor was responsible for the igniting of 1-6 cylinder, and its ignition cylinder preface should be 1-5-3-6-2-4; The another distributor is responsible for the igniting of 7-12 cylinder, and its ignition cylinder preface is 8-10-7-11-9-12.
Because the ignition phase angle between each cylinder of 12V190T machine has only 30 degree, and the ignition phase angle of the 6 cylinder machine distributors that present embodiment adopts is 60 degree, adopts stagger mutually 30 degree and be operated in the condition that could satisfy 12V190T machine ignition phase angle 30 degree under the fired state by turns of two covers, 6 cylinder distributors so have only.Minimum angle at two eccentric grove center lines of the main shaft of driving gearbox is 30 degree.
The ignition controler of 12V190T machine and the working principle of protective circuit are the same with single cylinder engine, enumeration and embodiment 1.

Claims (4)

1, a kind of natural gas engine non-contact high-energy ignition device, by storage battery, generator, voltage regulator, distributor, control circuit, composition such as spark plug and driving gearbox, it is characterized in that: distributor is mechanical breakerless distributor, comprise distributor upper cover body (8), shell (32), axis (36), split fire head compositions such as (28), fixed support (31) is housed in distributor housing (32), installation Hall transducer (2) on fixed support (31), and draw shell (32) by lead, triggering dish (30) is inserted in along axis (36) in top at fixed support (31), fastening by nut (29) and axis (36), the magnet steel (1) of and engine cylinder equal number fixing at the lower surface of triggering dish (30) forms Spielpassung between magnet steel (1) and the Hall transducer (2); The axis of distributor (36) bottom is provided with protruding bolt, inserts driving gearbox (37), and cooperates with the eccentric grove (48) of live axle (40), and distributor and driving gearbox (37) are fixing by connector (47); Control circuit comprises by the sensor circuit and the trigger circuit of being made up of diode D1, D2 (4) that place in the distributor, the delay protection circuit of forming by R2, C1, D3, T1 (12), the amplification circuit of forming by R3, R4, R5, C2, T2 (5), by, the GPF (General Protection False circuit (11) formed of C3, D5, the final stage control circuit of being made up of D4, T3 (6) connects to form control circuit; The output terminal of control circuit inserts high-tension coil B, and storage battery inserts high-tension coil B by fus (15) simultaneously, is inserted the split fire head (28) of distributor by high voltage wire by the output terminal of high-tension coil B.
2, according to the natural gas engine non-contact high-energy ignition device of claim 1, it is characterized in that: the other end of the live axle (40) in the driving gearbox (37) is provided with identical eccentric grove (42) and connector (43), identical distributor is installed, and the eccentric grove (42) at live axle (40) two ends and (48) form the angle of 25-60 degree.
3, according to the natural gas engine non-contact high-energy ignition device of claim 1 or 2, it is characterized in that: at the input end of control circuit and the parallel temperature transducer t (51) and the oil pressure sensor p (52) that is installed on the engine body that insert of output terminal of Hall transducer (2).
4, according to the natural gas engine non-contact high-energy ignition device of claim 1 or 2, it is characterized in that: the axis (36) of the bottom of the fixed support in distributor (31) is gone up centrifugal support (34) fixedly is housed, and centrifugal (33) are housed in the above.
CN 02214173 2002-04-22 2002-04-22 Contactless high-energy igniting device for natural gas engine Expired - Fee Related CN2545381Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 02214173 CN2545381Y (en) 2002-04-22 2002-04-22 Contactless high-energy igniting device for natural gas engine

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Application Number Priority Date Filing Date Title
CN 02214173 CN2545381Y (en) 2002-04-22 2002-04-22 Contactless high-energy igniting device for natural gas engine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103195636A (en) * 2013-03-21 2013-07-10 潍坊赛马力发电设备有限公司 Adjustment method for angle of ignition advance of engine
EP2941804A4 (en) * 2013-01-05 2017-06-28 MTD products Inc Alternator overvoltage protection circuit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2941804A4 (en) * 2013-01-05 2017-06-28 MTD products Inc Alternator overvoltage protection circuit
CN103195636A (en) * 2013-03-21 2013-07-10 潍坊赛马力发电设备有限公司 Adjustment method for angle of ignition advance of engine
CN103195636B (en) * 2013-03-21 2015-07-15 山东赛马力发电设备有限公司 Adjustment method for angle of ignition advance of engine

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C19 Lapse of patent right due to non-payment of the annual fee
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