CN2494748Y - Forming implement for producing gypsum blocks during the technological process - Google Patents
Forming implement for producing gypsum blocks during the technological process Download PDFInfo
- Publication number
- CN2494748Y CN2494748Y CN 01260419 CN01260419U CN2494748Y CN 2494748 Y CN2494748 Y CN 2494748Y CN 01260419 CN01260419 CN 01260419 CN 01260419 U CN01260419 U CN 01260419U CN 2494748 Y CN2494748 Y CN 2494748Y
- Authority
- CN
- China
- Prior art keywords
- casing
- collet
- frame
- top cover
- moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 30
- 239000010440 gypsum Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 238000009415 formwork Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 26
- 238000005192 partition Methods 0.000 claims description 18
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000002002 slurry Substances 0.000 abstract 2
- 230000010485 coping Effects 0.000 abstract 1
- 239000011505 plaster Substances 0.000 description 9
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 8
- 229910052791 calcium Inorganic materials 0.000 description 8
- 239000011575 calcium Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000011010 flushing procedure Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Inorganic materials [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011507 gypsum plaster Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Images
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model relates to a forming machine for production of gypsum blocks in a process flow, which mainly includes a stander, a forming device and a pushing structure; the forming machine is mounted on the stander and applies the formwork erection forming style; the pushing structure is mounted at the bottom of the forming device and in the stander. For the reasonable design of a clapboard and a under-frame, the utility model greatly reduces waste of gypsum slurry and improves the effective utilization of gypsum slurry; and for application of scraper at a coping, the utility model can make the surfaces and edges of gypsum blocks be even, and thus form perfect appearances.
Description
The utility model relates to a kind of plant equipment that plaster block in the technological process is produced, especially a kind of moulding facility during flow process production gypsum block.
Plasterboard or gypsum block are to be primary raw material with the plaster of Paris, through adding water stirring, moulding by casting and the dry block light partition wall material of making.External gypsum block originates in the twentieth century middle period, adopts the flat-die moulding to produce the earliest; Change the process equipment of formwork erection moulding production, hydraulic lifting to 1954 into, indicate an impressive progress of gypsum block production technology.Through constantly improving and renewal of recent two decades, equipment series is produced in the gypsum block typing that has basically formed different scales.Domesticly just begin development and production gypsum block at the end of the seventies, product has gypsum hollow block etc., mainly adopts flat-die offhand technology.These manufacturing machine equipment mainly adopt the form of independent production, by pedestal fixed installation, can't carry out continuous productive process in technological process in use, and production efficient is lower, are 98203141.6 the make-up machine that is used for the production building block etc. as the patent No..It mostly is manually to be main that this class gypsum is produced make-up machine, and production efficiency is lower, and end product quality is relatively poor.
The purpose of this utility model is the improvement to existing machinery equipment, makes it to be suitable for technological process production, has automatic control performance, can moulding has the moulding facility of tenon and tongue-and-groove gypsum block.
The moulding facility of production gypsum block mainly include frame, shaped device, top-pushing mechanism in the technological process of the present utility model; This shaped device is positioned on the frame, adopts the formwork erection moulding, and top-pushing mechanism is in the bottom and assembling frame of shaped device.The utility model can reduce the waste of calcium plaster widely by the appropriate design of internal partition and collet, has improved the effective rate of utilization of calcium plaster; And by the effect of top cover upper blade, can make the gypsum block surface and the edge of institute's moulding smooth, have complete profile.
Below in conjunction with accompanying drawing technology contents of the present utility model and architectural feature thereof are further described:
Fig. 1 is the structural representation of facing of the present utility model;
Fig. 2 is the A of Fig. 1---the A cutaway view;
Fig. 3 is that shaped device is pushed schematic top plan view behind the top cover open in the utility model;
Fig. 4 is the elevational schematic view of top cover in the utility model;
Fig. 5 is the B of Fig. 4---the B cutaway view;
Fig. 6 is the C place structure enlarged drawing of Fig. 4.
Referring to Fig. 1, the moulding facility of production gypsum block in the technological process of the present utility model mainly include frame 1, shaped device 2, top-pushing mechanism 3; This shaped device 2 is positioned on the frame 1, adopts the formwork erection moulding, and top-pushing mechanism 3 is in the bottom and assembling frame 1 of shaped device 2.When the production gypsum block, in the calcium plaster injection moulding device 2 that will prepare earlier, wait the calcium plaster coagulation forming then after, eject by top-pushing mechanism 3 again.
Again referring to Fig. 1, described shaped device 2 includes casing 21, casing internal partition 22, top cover 23 and collet 24, this casing is positioned on the frame 1, it be by about and before and after four cuboid tubulars that all plates constitute, it is up and down uncovered, it is fixed that its length and width size requires according to reality, and its length dimension is at least the thick gypsum block length that adds required production of two all wooden partitions about casing; Its highly must greater than plasterboard height so that lay top cover and collet.This internal partition 22 is placed in the casing 21, casing is separated into a plurality of compartments identical with the gypsum block thickness of being produced, its compartment number is fixed based on the actual application requirements, be convenient to once produce the polylith plasterboard, therefore, the width of casing is the thickness multiple of plasterboard, wall thickness and all internal partition wall thickness sums of all plates in front and back.The bottom of this top cover 23 is the gypsum block backform, and it covers on casing 21.The top of this collet 24 is bed die, is sleeved in the casing 21.
Above-mentioned internal partition be positioned on regularly casing about on all plates; Described collet is sleeved on movably by in the compartment of dividing plate with the casing separation, when the gypsum block plate with moulding ejects, it can rise with gypsum block, has a lower position block 25 on the inwall of the casing of collet 24 week plate bottom, is used to limit the distance that collet 24 moves down.
Referring to Fig. 2 and Fig. 3, above-mentioned internal partition 22 also may be positioned on up or down casing about on all plates, described internal partition 22 is installed in the groove 211 of casing about 21 all plates versatilely by the tenon on its side 221; Described collet is an entire plate, is sleeved in the casing, below the internal partition.In order to prevent the seepage of calcium plaster, collet 24 can fuse with internal partition or the internal partition base is inserted on the collet in the corresponding grooves.The Bian Shangke of collet is provided with step, also is provided with the step that matches with the collet step on all plate inwalls of the casing of respective step, can more advantageously prevent the seepage of calcium plaster like this.
Again referring to Fig. 2,, has trapezoidal trapezoidal groove 213 protruding 212, that match with trapezoidal projection on the left and right all plate inwalls in each compartment of casing respectively for the ease of the gypsum block of machine-shaping band tenon and tongue-and-groove; Referring to Fig. 4, the backform of the bottom of described top cover 23 is trapezoidal projection or trapezoidal groove 231 in the casing compartment of correspondence, and the top bed die of pairing collet 24 is trapezoidal groove or trapezoidal protruding 241 (see figure 1)s that match; Have on the top margin with respect to two all plates about casing with top cover 23 bottom backforms on trapezoidal projection or trapezoidal groove 231 trapezoidal groove or trapezoidal protruding 214 (referring to Fig. 3) of matching, shown in the figure is trapezoidal projection.Be convenient to like this production left and right sides or up and down both sides have the projection that matches and the gypsum block of groove.
Referring to Fig. 1, described top-pushing mechanism 3 is positioned on the below of collet 24 again, and it has a push rod 31, and this push rod 31 can pass frame 1 up or down, and its bottom has a prominent cap 32 that can cooperate with the hydraulic cylinder piston rod that this push rod of promotion moves up and down.In order to guarantee that push rod 31 does not break away from frame 1, on push rod, has a block 33.The piston rod that above-mentioned push rod 31 also can directly link to each other with hydraulic cylinder piston, it can directly be assemblied on frame.
Waste water for the ease of the flushing casing flows out, on all plates of casing, have apopore 26 (see figure 1)s, this hole site is lower than the plasterboard base that produces, guarantee in process of production on the one hand, this hole can be blocked in case mobile calcium plaster flows out by collet limit portion from the hole, on the other hand, with the high pressure water washing casing time, collet moves down to guarantee that flushing water flows out smoothly; The high pressure washing water inlet is positioned at appropriate positions such as casing top.Since collet be enclosed within the above-mentioned described compartment movably or casing in, when ejecting in type plasterboard (general need eject about 20CM and can the plasterboard of moulding be picked up by manipulator), move on the collet, because till will being displaced downwardly to apopore under the hydraulic pressure effect of its deadweight and water under high pressure and opening fully, so that flushing, flushing finishes and carries out the production of plasterboard for the second time, needs this moment collet is resetted.This resets and finishes by resetting-mechanism.Referring to Fig. 1, on the frame between frame 1 and the collet, be equipped with a resetting-mechanism 4, this resetting-mechanism can be that the cam 41 by driven by motor constitutes, as shown in the figure; Also can adopt other version, be hinged on the other end on the frame by an end and be used for the push rod of jack-up collet and be used to promote the resetting-mechanism that push rod that this push rod rotates constitutes as adopting, the other end of this push rod also can be hinged on the contacted supporting plate of collet on; Like this, no matter collet is that polylith is formed, and still is made of a monoblock, all can make acting in agreement that collet resets.This push rod can also can adopt driven by motor by manually-operated, when driven by motor, can control by the time of setting; When manually-operated, must on push rod, be provided with a screens structure, to guarantee when resetting-mechanism resets, blocking push rod, with anti-loosening.
Described frame 1 bottom can be equipped with operation wheel 11 by support, is convenient to whole facility are placed on the respective track to carry out continuous productive process.Be provided with a location device 5 at worker's section of stating place of correspondence.Referring to Fig. 1, described positioner 5 includes vertical spacing block 51 and the horizontal position-limit mechanism 52 that is fixedly mounted on the pillar, and this block 51 is used for blocking frame when top-pushing mechanism is worked; This horizontal position-limit mechanism 52 adopts hydraulic means, and it includes hydraulic cylinder, hydraulic cylinder piston and piston rod is horizontal gag lever post, is used for horizontal direction is positioned.
Again referring to Fig. 4, Fig. 5 and Fig. 6, the edge of described top cover 23 is equipped with a scraper 232, this scraper 232 also can be positioned in the top cover, when haircut direction shown in Figure 1 promotes top cover 23, scraper 232 on the top cover will be wipeed the burr etc. of the plasterboard upper surface of institute's moulding off, to guarantee the quality of product.Described scraper 232 is positioned on the top cover edge by support 233, and having guaranteed like this can be extrapolated from the slit between scraper and the top cover edge through the powder such as gypsum that scraper scrapes off, and does not influence its product quality.This scraper has blade, is positioned on top cover edge obliquely, according to circumstances also can be installed in the cutter groove of top cover end.
The utility model can be fixed on frame on the ground and use separately when mounted, also can place the continuous productive process of respective track to control automatically by its operation wheel.During use, the calcium plaster for preparing is injected in the casing, wait earlier top cover to be pushed open behind its coagulation forming gypsum block to be ejected again by top-pushing mechanism; Descend subjob again with high pressure water washing afterwards.Its entire work process can adopt Automatic Control by design, and production efficiency is higher.
Claims (10)
1, the moulding facility of production gypsum block in a kind of technological process mainly include frame (1), shaped device (2), top-pushing mechanism (3); It is characterized in that: this shaped device (2) is positioned on the frame (1), adopts the formwork erection moulding, and top-pushing mechanism (3) is in the bottom and assembling frame (1) of shaped device (2).
2, moulding facility according to claim 1, it is characterized in that: described shaped device (2) includes casing (21), casing internal partition (22), top cover (23) and collet (24), this casing is positioned on the frame (1), it be by about and before and after four cuboid tubulars that all plates constitute, it is up and down uncovered; This internal partition (22) is placed in the casing (21), and casing is separated into a plurality of compartments identical with the gypsum block thickness of being produced; The bottom of this top cover (23) is the plasterboard backform, and it covers on casing (21); The top of this collet (24) is bed die, is sleeved in the casing (21).
3, moulding facility according to claim 2 is characterized in that: above-mentioned internal partition (22) be positioned on regularly casing about on all plates; Described collet (24) is sleeved in the compartment of casing being separated by dividing plate movably, collet (24) casing week the plate bottom inwall on have a lower position block (25).
4, moulding facility according to claim 2, it is characterized in that: above-mentioned internal partition (22) can be positioned on up or down casing about on all plates, described internal partition (22) is installed in the groove (211) of all plates about casing versatilely by the tenon on its side (221); Described collet (24) is an entire plate, is sleeved in the casing, below the internal partition.
5, according to claim 3 or 4 described moulding facility, it is characterized in that: the trapezoidal groove (213) that has trapezoidal projection (212) on the left and right all plate inwalls in each compartment of casing respectively, matches with trapezoidal projection; The backform of the bottom of described top cover (23) is trapezoidal projection or trapezoidal groove (231) in the casing compartment of correspondence, and the top bed die of pairing collet (24) is trapezoidal groove or the trapezoidal projection (241) that matches; Have on the top margin with respect to two all plates about casing with top cover 23 bottom backforms on trapezoidal projection or trapezoidal groove (231) trapezoidal groove or the trapezoidal projection (214) that match.
6, moulding facility according to claim 5, it is characterized in that: described top-pushing mechanism (3) is positioned on the below of collet (24), it has a push rod (31), and this push rod (31) can pass frame (1) up or down, has a block (33) on push rod.
7, moulding facility according to claim 5 is characterized in that: have apopore (26) on all plates of casing.
8, moulding facility according to claim 5 is characterized in that: be equipped with a resetting-mechanism (4) between frame (1) and collet, it is made of the cam (41) of driven by motor.
9, moulding facility according to claim 5 is characterized in that: described frame (1) bottom is equipped with operation wheel (11) by support, is provided with a location device (5) at worker's section of stating place of correspondence; Described positioner (5) includes vertical spacing block (51) and the horizontal position-limit mechanism (52) that is fixedly mounted on the pillar.
10, moulding facility according to claim 5 is characterized in that: the edge of described top cover (23) is equipped with a scraper (232), and this scraper (232) is positioned on the top cover edge by support (233), and it has blade, is positioned on top cover edge obliquely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01260419 CN2494748Y (en) | 2001-09-17 | 2001-09-17 | Forming implement for producing gypsum blocks during the technological process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01260419 CN2494748Y (en) | 2001-09-17 | 2001-09-17 | Forming implement for producing gypsum blocks during the technological process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2494748Y true CN2494748Y (en) | 2002-06-12 |
Family
ID=33668576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01260419 Expired - Lifetime CN2494748Y (en) | 2001-09-17 | 2001-09-17 | Forming implement for producing gypsum blocks during the technological process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2494748Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744768A (en) * | 2012-07-04 | 2012-10-24 | 江苏永钢集团有限公司 | Hydraulic brick discharge machine |
| CN106113225A (en) * | 2016-08-19 | 2016-11-16 | 郑州东方安彩耐火材料有限公司 | Fusion-cast refractory continuous process system |
| CN106313275A (en) * | 2016-08-19 | 2017-01-11 | 郑州东方安彩耐火材料有限公司 | Continuous production method for cast refractories |
-
2001
- 2001-09-17 CN CN 01260419 patent/CN2494748Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744768A (en) * | 2012-07-04 | 2012-10-24 | 江苏永钢集团有限公司 | Hydraulic brick discharge machine |
| CN106113225A (en) * | 2016-08-19 | 2016-11-16 | 郑州东方安彩耐火材料有限公司 | Fusion-cast refractory continuous process system |
| CN106313275A (en) * | 2016-08-19 | 2017-01-11 | 郑州东方安彩耐火材料有限公司 | Continuous production method for cast refractories |
| CN106113225B (en) * | 2016-08-19 | 2018-11-23 | 郑州东方安彩耐火材料有限公司 | Fusion-cast refractory continuous process system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ROOM F, FLOOR 11, HENGXING BUILDING, NO.89 ZHONGGU Free format text: FORMER NAME OR ADDRESS: ROOM 307 BLOCK A, SHENGDI BUILDING NO.29XUEYAUN ROAD, HAIDIAN DISTRICT, BEIJING CITY |
|
| CP03 | Change of name, title or address |
Patentee address after: Beijing City, Haidian District Zhongguancun Road No. 89 building 11 room F Hengxing Patentee address before: Room 307, block A, Tai Sheng office building, No. 29 Xueyuan Road, Beijing, Haidian District |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20110917 Granted publication date: 20020612 |